CN207265020U - 一种柔性光伏组件冷却装置 - Google Patents

一种柔性光伏组件冷却装置 Download PDF

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CN207265020U
CN207265020U CN201721439621.5U CN201721439621U CN207265020U CN 207265020 U CN207265020 U CN 207265020U CN 201721439621 U CN201721439621 U CN 201721439621U CN 207265020 U CN207265020 U CN 207265020U
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乐传钦
刘俐兵
马胜涛
胡斌华
吴建清
江湖
李涛
胡鹏臣
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Dongjun new energy Co.,Ltd.
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Miasole Equipment Integration Fujian Co Ltd
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Priority to EP18180983.1A priority patent/EP3477711A1/en
Priority to AU2018204925A priority patent/AU2018204925A1/en
Priority to PCT/CN2018/096701 priority patent/WO2019080560A1/en
Priority to KR2020180003979U priority patent/KR20190001083U/ko
Priority to JP2018003479U priority patent/JP3218927U/ja
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Abstract

本实用新型公开了一种柔性光伏组件冷却装置,包括支撑待冷却光伏组件的冷却平台;设置于冷却平台上的第一高温布单元;用于与冷却平台形成真空腔室的真空罩,真空腔室用于容纳待冷却光伏组件;设置于真空罩朝向冷却平台一侧的第二高温布单元;用于驱动真空罩升降的升降支架。上述柔性光伏组件冷却装置通过升降支架驱动真空罩升降,并与冷却平台形成真空腔室,真空腔室可以对待冷却光伏组件形成了冷压效果,进而减少待冷却光伏组件在降到常温时出现褶皱、弯曲及呈现波浪形状等外观不良现象;第一高温布单元和第二高温布单元从上下两侧夹持待冷却光伏组件,使其在冷压的同时受到保护;冷却平台内部设置有冷却腔,使得柔性光伏组件快速进行冷却。

Description

一种柔性光伏组件冷却装置
技术领域
本实用新型涉及光伏电池加工领域,尤其涉及一种柔性光伏组件冷却装置。
背景技术
相比于传统的刚性太阳能电池组件,柔性太阳能电池组件轻薄,可弯折,运用范围更为广泛。
柔性太阳能电池组件在层压之后需要进行冷却,才可进行下一步工序,目前的柔性太阳能电池组件,在层压之后组件采取的冷却方式主要通过风冷或自然冷却来实现。
现有的柔性组件冷却方式存在如下缺陷:
现有技术在冷却的过程中,由于柔性太阳能电池组件的热胀冷缩效应比较强,经常出现组件表面褶皱、弯曲及呈现波浪形状等外观不良现象,影响外观和使用性能;而且,冷却时间较长,影响生产效率。
实用新型内容
本实用新型的目的是提供一种柔性光伏组件冷却装置,以解决现有技术中的问题,减少柔性光伏组件表面褶皱弯曲现象,且短时间内对柔性光伏组件进行冷却。
本实用新型提供了一种柔性光伏组件冷却装置,包括:
用于支撑待冷却光伏组件的冷却平台;
设置于所述冷却平台上的第一高温布单元;
用于与所述冷却平台形成真空腔室的真空罩,所述真空腔室用于容纳待冷却光伏组件;
设置于所述真空罩朝向所述冷却平台一侧的第二高温布单元;
用于驱动所述真空罩升降的升降支架。
作为优选,所述第一高温布单元包括:第一高温布层,所述第一高温布层固定在所述冷却平台上,和/或,
所述第二高温布单元包括:第二高温布层,所述第二高温布层固定在所述真空罩的内表面。
作为优选,所述第一高温布单元包括:第一高温布传送带,和/或,
所述第二高温布单元包括:第二高温布传送带。
作为优选,所述第一高温布传送带包括:第一传送带以及设置于所述第一传送带上的第三高温布层,和/或,
所述第二高温布传送带包括:第二传送带以及设置于所述第二传送带上的第四高温布层。
作为优选,所述冷却平台内部设置有冷却腔,所述冷却腔两端分别设置有进液口和出液口。
作为优选,所述升降支架包括支撑架、升降驱动单元,所述真空罩设置在所述支撑架上,所述支撑架通过升降驱动单元固定在所述冷却平台上。
作为优选,所述支撑架包括边框、以及设置在所述边框内的多根横梁与多根纵梁,所述横梁与所述纵梁垂直交叉设置。
作为优选,所述升降驱动单元包括四个气缸,四个所述气缸的伸缩杆分别与所述支撑架连接,且四个所述气缸的缸体均固定在所述冷却平台上。
作为优选,所述真空罩包括真空塑料膜。
作为优选,所述真空罩还包括硅胶密封条,当所述真空塑料膜与所述冷却平台形成真空腔室时,所述硅胶密封条位于所述真空塑料膜与所述冷却平台之间。
本实用新型提供的柔性光伏组件冷却装置,通过升降支架驱动真空罩升降,并与冷却平台形成真空腔室,真空腔室外部为大气压,内外形成了压差,从而对真空腔室内的待冷却光伏组件形成了冷压效果,进而减少待冷却光伏组件在降到常温时出现褶皱、弯曲及呈现波浪形状等外观不良现象,避免影响产品外观及使用性能;而且,第一高温布单元和第二高温布单元从上下两侧夹持待冷却光伏组件,使其在冷压的同时受到保护,同时可以提高待冷却光伏组件的平整性;另外,冷却平台内部设置有冷却腔,冷却腔两端分别设置有进液口和出液口,从而可以保证冷却液在冷却腔保持流通循环,使得柔性光伏组件快速进行冷却,从而大大提高生产加工效率。
附图说明
图1为本实用新型实施例提供的柔性光伏组件冷却装置的结构示意图;
图2为本实用新型又一实施例提供的支撑架的结构示意图;
图3为本实用新型又一实施例提供的冷却平台的结构示意图。
附图标记说明:
1-升降支架,11-支撑架,12-升降驱动单元,13-边框,14-横梁,15-纵梁,21-第一高温布单元,22-第二高温布单元,3-真空罩,4-待冷却光伏组件,5-冷却平台,51-冷却腔,52-进液口,53-出液口,54-抽气孔。
具体实施方式
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能解释为对本实用新型的限制。
如图1所示,本实用新型实施例提供了一种柔性光伏组件冷却装置,包括:
用于支撑待冷却光伏组件4的冷却平台5;
设置于冷却平台5上的第一高温布单元21;
用于与冷却平台5形成真空腔室的真空罩3,真空腔室用于容纳待冷却光伏组件4;
设置于真空罩3朝向冷却平台5一侧的第二高温布单元22;
用于驱动真空罩3升降的升降支架1。
作为优选,如图3所示,冷却平台5内部设置有冷却腔51,冷却腔51两端分别设置有进液口52和出液口53。
其中,本实用新型提供的柔性光伏组件冷却装置,通过升降支架1驱动真空罩3下压并罩装在待冷却光伏组件4上,本实用新型实施例中,真空罩3可与冷却平台5接触压合,真空罩3与冷却平台5之间形成空腔,并通过外部抽真空装置直接对该空腔抽真空以形成真空腔室,或者,在冷却平台5上设置有抽气孔54,其位于真空罩3下方,与该空腔连通,抽气孔54与外部抽真空装置连通,从而对该空腔进行抽真空,最终使得该空腔形成真空腔室;
真空腔室外部为大气压,内外形成了压差,从而对真空腔室内的待冷却光伏组件4形成了冷压效果,进而减少待冷却光伏组件4在降到常温时出现褶皱、弯曲及呈现波浪形状等外观不良现象,避免影响产品外观及使用性能;而且,第一高温布单元21和第二高温布单元22从上下两侧夹持待冷却光伏组件4,使其在冷压的同时受到保护,同时可以提高待冷却光伏组件的平整性;另外,冷却平台5内部设置有冷却腔51,冷却腔51两端分别设置有进液口52和出液口53,从而可以保证冷却液在冷却腔51保持流通循环,一般采用水作为冷却液,使得待冷却光伏组件4快速进行冷却,从而大大提高生产加工效率。
本发明实施例中,第一高温布单元21和第二高温布单元22的实现方式有多种:作为优选,第一高温布单元21包括:第一高温布层,第一高温布层固定在冷却平台5上,和/或,第二高温布单元22包括:第二高温布层,第二高温布层固定在真空罩3的内表面。即,一种方式中,第一高温布单元21为左右不动的高温布层,第二高温布单元22为其它结构,另一种方式中,第一高温布单元21为其它结构,第二高温布单元22为左右不动的高温布层,在一种实施方式中,第一高温布单元21和第二高温布单元22均为左右不动的高温布层,第二高温布单元22只随真空罩3上下升降,第一高温布单元21和第二高温布单元22二者只起到上下夹持保护待冷却光伏组件4的作用。
或者,作为优选,第一高温布单元21包括:第一高温布传送带,和/或,第二高温布单元22包括:第二高温布传送带。作为优选,第一高温布传送带包括:第一传送带以及设置于第一传送带上的第三高温布层,和/或,第二高温布传送带包括:第二传送带以及设置于第二传送带上的第四高温布层。即,第一高温布单元21和第二高温布单元22可以左右移动,除了起到上下夹持保护待冷却光伏组件4的作用之外,还能够对待冷却光伏组件4起到传送作用。同时为了防止高温布使用久后发生磨损,第一高温布传送带和第二高温布传送带的设置,可以便于更换与待冷却光伏组件4的接触区域。
上述第二传送带可以通过安装架等结构安装在真空罩内或安装在升降支架上。
需要说明的是,上述第一传送带和第三高温布层也可以为一体式结构,第二传送带和第四高温布层也可以为一体式结构。上述第一高温布单元可以根据需要设置其的大小,其的长度可以大于冷却平台的长度,以便将待冷却光伏组件输送至冷却平台,上述真空罩可以根据实际需要选择罩扣住第一高温布单元,也可以根据实际需要选择不罩扣住第一高温布单元。
如图1所示,作为优选,升降支架1设置在冷却平台5上或地面上或悬空升降。
其中,升降支架1一般设置在冷却平台5上,但是,升降支架1并不限于只在冷却平台5上,其也可以设置在地面上,或通过升降绳、升降架等吊在加工车间顶部进行悬空升降等方式,只要实现升降即可。
如图1所示,作为优选,升降支架1包括支撑架11、升降驱动单元12,真空罩3设置在支撑架11上,支撑架11通过升降驱动单元12支撑固定在冷却平台5上。
如图2所示,作为优选,支撑架11包括边框13、以及设置在边框13内的多根横梁14与多根纵梁15,横梁14与纵梁15垂直交叉设置。作为优选,支撑架11还包括固定件,边框13的周缘设置有多个固定件,分别用于固定真空罩3的各个边缘。
作为优选,升降驱动单元12包括四个气缸,四个气缸的伸缩杆分别与支撑架11的四个端部连接,且四个气缸的缸体均固定在冷却平台5上。本领域技术人员可知,升降驱动单元12也可采用液压缸、弹簧等结构。
作为优选,真空罩3包括真空塑料膜。作为优选,真空罩3还包括硅胶密封条,当真空塑料膜罩装在待冷却光伏组件4上,即真空塑料膜与冷却平台5形成真空腔室时,硅胶密封条位于真空塑料膜与冷却平台5之间。
其中,真空塑料膜与硅胶密封条连接,且一同随着升降支架1下压至冷却平台5上时,真空塑料膜与冷却平台5二者之间形成空腔,从而可进行抽真空操作,而硅胶密封条的存在进一步保证了该空腔的密封效果。
作为优选,柔性光伏组件冷却装置还包括控制器,控制器与升降支架1、传送装置均连接。控制器可灵活调配升降支架1、传送装置的动作,保证本实用新型各个部件工作顺利。
本实用新型实施例的具体工作流程如下:
待冷却光伏组件4在层压之后,通过高温布传送带带动待冷却光伏组件4至本实用新型内部的冷却平台5上,此时柔性待冷却光伏组件4置于两个高温布传送带之间,安装有硅胶密封条和真空塑料膜的升降支架1开始下压,与下层的冷却平台5压合形成真空腔室,真空泵开始通过冷却平台5上的抽气孔54,对冷却平台5和上层的真空塑料膜之间的空腔进行抽真空,此时真空塑料膜外部为大气压,内外形成了压差,开始对待冷却光伏组件4进行冷压,保证待冷却光伏组件4在真空环境中进行降温,冷却平台5中的冷却循环水一直处于开启状态,为待冷却光伏组件4提供降至常温所需要的冷量,冷却完成后,通过冷却平台5中的抽气孔54进行破真空后升降支架1升起,高温布传送带带动待冷却光伏组件4传送离开冷却平台5,继而完成整个冷压过程。
以上依据图式所示的实施例详细说明了本实用新型的构造、特征及作用效果,以上所述仅为本实用新型的较佳实施例,但本实用新型不以图面所示限定实施范围,凡是依照本实用新型的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本实用新型的保护范围内。

Claims (10)

1.一种柔性光伏组件冷却装置,其特征在于,包括:
用于支撑待冷却光伏组件的冷却平台;
设置于所述冷却平台上的第一高温布单元;
用于与所述冷却平台形成真空腔室的真空罩,所述真空腔室用于容纳待冷却光伏组件;
设置于所述真空罩朝向所述冷却平台一侧的第二高温布单元;
用于驱动所述真空罩升降的升降支架。
2.根据权利要求1所述的柔性光伏组件冷却装置,其特征在于,所述第一高温布单元包括:第一高温布层,所述第一高温布层固定在所述冷却平台上,和/或,
所述第二高温布单元包括:第二高温布层,所述第二高温布层固定在所述真空罩的内表面。
3.根据权利要求1所述的柔性光伏组件冷却装置,其特征在于,所述第一高温布单元包括:第一高温布传送带,和/或,
所述第二高温布单元包括:第二高温布传送带。
4.根据权利要求3所述的柔性光伏组件冷却装置,其特征在于,所述第一高温布传送带包括:第一传送带以及设置于所述第一传送带上的第三高温布层,和/或,
所述第二高温布传送带包括:第二传送带以及设置于所述第二传送带上的第四高温布层。
5.根据权利要求1所述的柔性光伏组件冷却装置,其特征在于,所述冷却平台内部设置有冷却腔,所述冷却腔两端分别设置有进液口和出液口。
6.根据权利要求1所述的柔性光伏组件冷却装置,其特征在于,所述升降支架包括支撑架、升降驱动单元,所述真空罩设置在所述支撑架上,所述支撑架通过升降驱动单元固定在所述冷却平台上。
7.根据权利要求6所述的柔性光伏组件冷却装置,其特征在于,所述支撑架包括边框、以及设置在所述边框内的多根横梁与多根纵梁,所述横梁与所述纵梁垂直交叉设置。
8.根据权利要求6所述的柔性光伏组件冷却装置,其特征在于,所述升降驱动单元包括四个气缸,四个所述气缸的伸缩杆分别与所述支撑架连接,且四个所述气缸的缸体均固定在所述冷却平台上。
9.根据权利要求1-8任一项所述的柔性光伏组件冷却装置,其特征在于,所述真空罩包括真空塑料膜。
10.根据权利要求9所述的柔性光伏组件冷却装置,其特征在于,所述真空罩还包括硅胶密封条,当所述真空塑料膜与所述冷却平台形成真空腔室时,所述硅胶密封条位于所述真空塑料膜与所述冷却平台之间。
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