Extrude severing rubber automatic loading system
Technical field
The utility model is related to the production equipment that tire extrudes severing rubber, is specially a kind of extrusion severing rubber system
Product automatic loading system, the qualified severing of extrusion in groups rubber can automatically collect and loaded using the system be accommodated in
On louver vehicle.
Background technology
Extruding production line is one of important procedure for producing tire, the about half of kind of each rubber components of tire
Need to be cut into for the wall scroll product with certain length, be then received on louver vehicle, be easy to later process shaping to turn into tire
Embryo.
At present, severing product is still by being manually transported on louver vehicle by most domestic tyre production enterprise, with
New technology is updated, and the line speed of new severing product extrusion linkage production line is more and more faster, artificial to carry frequency
Numerous and very painstaking, the people of the people of per tour 3~4,3 classes need the people's work of 9 people~12.
Two people, which respectively stand one, during entrucking makes a concerted effort strip product being thrown to louver vehicle, and this tradition relies on workman from severing product
Severing product is collected on linkage production line by hand, then the way being placed on louver vehicle has disadvantages that:
1st, the horizontal and vertical deformation of severing product is easily caused.
2nd, easily there is the deformation for stretching and distorting in severing product.
3rd, the dynamic balancing of influence tire and uniformity index.
4th, its operation is repeated labor, and labor strength is big.
5th, higher human cost need to be paid.
Utility model content
In view of the shortcomings of the prior art, technical problem to be solved in the utility model is to propose a kind of substitution people's frock
The extrusion severing rubber automatic loading system of car.
The extrusion severing rubber automatic loading system of above-mentioned technical problem is can solve the problem that, its technical scheme includes splicing
Device, turn-down rig, material conveying device, feed device, feeding device, turnover panel manipulator and louver vehicle conveying device, wherein:
1st, the material-receiving device includes the splicing power roller group that vertical equity is arranged, the input of the splicing power roller group
Connect severing product extrusion line.
2nd, the material conveying device is included by splicing power roller group side and passing for transverse horizontal equi-spaced apart setting expects dynamic
Power transmission belt group.
3rd, the turn-down rig includes rollover stand, and the rollover stand vertical equity is arranged on splicing power roller group and passs material and moves
Between power transmission belt group, at least provided with row's horizontal cantilever bar on rollover stand, each cantilever lever and each splicing of splicing power roller group
Power roller and pass material power transmission belt group respectively pass material power transmission belt dislocation, multiple suckers set in the projecting end of each cantilever lever
Put.
4th, the feed device is included located at the feeding power for passing material power transmission belt group output end and vertical equity arrangement
Roller group.
5th, the louver vehicle conveying device composition includes what is be made up of by feeding power roller group side and two row's roller groups
Louver vehicle longitudinal direction walking passageway, the direction of travel entrucking consistent and louver vehicle with the feed direction of feeding power roller group of louver vehicle
Station corresponds to the deferent segment of feeding power roller group.
6th, the turnover panel manipulator that page turning is carried out to each impeller on louver vehicle is located at the entrucking station of louver vehicle.
7th, the feeding device is located at feeding power roller group opposite side, including horizontal water relative to the entrucking station of louver vehicle
Flat to be arranged in anyhow to the retainer power transmission belt group in travel mechanism, each retainer power of the retainer power transmission belt group is passed
It is dynamic spaced between each feeding power roller of feeding power roller group.
It is described to include crane and the transversely-moving rack on crane, the retainer to a kind of structure of travel mechanism anyhow
Power transmission belt is mounted on transversely-moving rack.
Further, the crane is installed in charging frame by upright guide rail, and the elevating movement of crane is by rising
Drop servomotor driving steel wire rope, which is dragged, to be drawn transmission component and realizes;The transversely-moving rack is installed on crane by cross slide way,
The transverse motion of transversely-moving rack drives toothed belt transmission component by traversing servomotor and realized.
For realize to extrusion severing rubber it is fixed in, the input of the splicing power roller group is provided with guiding mechanism,
Two rows that the guiding mechanism includes being longitudinally arranged are vertically directed roller group.
To improve stirring efficiency, two row's horizontal cantilever bars can be set, row's horizontal cantilever bar is located at the bottom of rollover stand, its
On multiple suckers set up, another row's horizontal cantilever bar is reversely located at the top of rollover stand, and multiple suckers thereon are downward
Set.
The material conveying device also includes detection and passs the inspection glue machine that extrusion severing rubber is whether there is in material power transmission belt group
Structure.
The input section of the feeding power roller group is higher than deferent segment, the feeding power roller between the input section and deferent segment
Group is angularly disposed.
Conventionally, row's roller group uses dynamic friction wheel group, and another row's roller group uses press nips.
The beneficial effects of the utility model:
The utility model extrusion severing rubber automatic loading system can realize to extrusion severing rubber from
It is dynamic to collect, during entrucking, it is ensured that horizontal, the longitudinal direction of extrusion severing product do not stress, and extrusion severing product is not sent out
Raw torsional deformation, so as to ensure the precision of the severing rubber of fixed length extrusion, its Heterosis is:
1st, the utility model mechanism is compact, and floor space is smaller.
2nd, turn-down rig of the present utility model is unidirectionally steadily overturn by electric servo-drive, two 180 ° each other of station cantilever lever groups
Arrangement, it is possible to reduce lay particular stress on, and without backlash journey, it is more efficient.
3rd, the utility model material conveying device possesses product and put and memory function, can be by product according to being loaded in louver vehicle list
Bar number on page plate, the spacing between product are arranged in order, after the completion of severing product automatic transport to entrucking work with louver vehicle
The corresponding position in position.
4th, the utility model feed device as entrucking preliminary station, it is self-powered, extend to multistation preparation with
Adapt to different beats.
5th, the lifting of the utility model feeding device and traversing by AC servo machinery driving, smooth running, positioning are accurate
Really, from the bottom up in put at different levels pages of plates of louver vehicle extrusion severing rubber.
6th, the utility model louver vehicle conveying device automatically can send out charged louver vehicle, will wait the louver of position
Car accurately sends into entrucking station.
Brief description of the drawings
Fig. 1 is a kind of dimensional structure diagram of embodiment of the utility model.
Fig. 2 is the dimensional structure diagram of material-receiving device in Fig. 1 embodiments.
Fig. 3 is the dimensional structure diagram of turn-down rig in Fig. 1 embodiments.
Fig. 4 is the dimensional structure diagram of material conveying device in Fig. 1 embodiments.
Fig. 5 is the dimensional structure diagram of feed device in Fig. 1 embodiments.
Fig. 6 is the structural representation of feeding device in Fig. 1 embodiments.
Fig. 7 is the structural representation of louver vehicle conveying device in Fig. 1 embodiments.
Figure number is identified:1st, material-receiving device;2nd, turn-down rig;3rd, material conveying device;4th, feed device;5th, feeding device;6th, turn over
Plate manipulator;7th, louver vehicle conveying device;8th, splicing power roller group;9th, material power transmission belt group is passed;10th, rollover stand;11st, cantilever
Bar;12nd, sucker;13rd, splicing frame;14th, splicing alternating-current variable frequency motor;15th, feeding power roller group;16th, dynamic friction wheel group;
17th, press nips;18th, louver vehicle;19th, retainer power transmission belt group;20th, material frame is passed;21st, material alternating-current variable frequency motor is passed;22nd, lead
To roller group;23rd, gluing mechanism is examined;24th, crane;25th, transversely-moving rack;26th, feed frame;27th, lift servo motor;28th, steel wire rope
Drag and draw transmission component;29th, traversing servomotor;30th, toothed belt transmission component;31st, overturning frame;32nd, upset AC servo electricity
Machine;33rd, rotary shafts;34th, feeding alternating-current variable frequency motor;35th, friction pulley alternating-current variable frequency motor;36th, track;37th, retainer servo
Motor.
Embodiment
Illustrated embodiment is described further to the technical solution of the utility model below in conjunction with the accompanying drawings.
The utility model extrude severing rubber automatic loading system, its structure include material-receiving device 1, turn-down rig 2,
Several parts such as material conveying device 3, feed device 4, feeding device 5, turnover panel manipulator 6 and louver vehicle conveying device 7, as shown in Figure 1.
The material-receiving device 1 (exit for being connected to severing product extrusion line) includes longitudinal direction (front and rear direction) horizontal cloth
The splicing power roller group 8 put, the splicing power roller group 8 is installed in splicing frame 13 and by the splicing power roller of equi-spaced apart
Constitute, the splicing frame 13 is provided with splicing alternating-current variable frequency motor 14, the splicing alternating-current variable frequency motor 14 is (right by outside
Side) frictional drive of belt synchronously drives each splicing power roller synchronous axial system;The input of the splicing power roller group 8 is provided with
The guide roller group 22 of effect in fixed, the guide roller group 22 is left and right (transverse direction) two row's longitudinally guiding roller, as shown in Figure 1 and Figure 2.
The material conveying device 3 (being that left side is set higher than the inner side of splicing power roller group 8) includes laterally (left and right direction) level
Arrangement passs material power transmission belt group 9, it is described pass material power transmission belt group 9 and be installed on pass in material frame 20 and by equi-spaced apart
Pass material power transmission belt to constitute, the material frame 20 of passing is described to pass material alternating-current variable frequency power provided with material alternating-current variable frequency motor 21 is passed
Synchronously material power transmission belt is respectively passed in driving to the pulley transmission mechanism of machine 21, as Figure 1 and Figure 4.
The turn-down rig 2 (being located between material-receiving device 1 and material conveying device 3) includes rollover stand 10, cantilever lever 11 and inhaled
Disk 12, the vertical equity of rollover stand 10 sets and is arranged on by forward and backward rotating shaft on forward and backward overturning frame 31, a tipper
Frame 31 drives overturning frame 31 inverse provided with upset AC servo motor 32, the upset AC servo motor 32 by decelerator
Hour hands are rotated;The longitudinal direction of cantilever lever 11 (front and rear direction) horizontal interval is placed equidistant constituting left and right two rows cantilever lever group, right
The left end of row's cantilever lever group is installed on the bottom of overturning frame 31, and right-hand member level is overhung at each splicing power of splicing power roller group 8
Lower section between roller, transversely arranged multiple suckers 12 (suction inlet is upward) on the projecting end of right row's cantilever lever group in setting, and left bank hangs
The right-hand member of armed lever group is installed on overturning frame 31 and determines portion, left end level be overhung at pass material power transmission belt group 9 respectively pass material power
Lower section between transmission belt, transversely arranged multiple suckers 12 (suction inlet is downward) on the projecting end of left bank cantilever lever group in setting, such as
Shown in Fig. 1, Fig. 3.
The feed device 4 (output end that material power transmission belt group 9 is passed located at the left side of material conveying device 3) includes longitudinal direction
(front and rear direction) horizontally disposed feeding power roller group 15, the feeding power roller group 15 be installed in rotary shafts 33 and by
The feeding power roller of equi-spaced apart is constituted, and the rotary shafts 33 are provided with feeding alternating-current variable frequency motor 34, the feeding exchange
Variable-frequency motor 34 synchronously drives each feeding power roller synchronous axial system by the frictional drive of inner side (left side) belt;The feeding is moved
15 points of power roller group is high-low position roller group, and high-order roller group (input section), which flushes in, passs material power transmission belt group 9, (the output of low level roller group
Section) in front of high-order roller group, connected between high-low position roller group by oblique roller group, as shown in Figure 1, shown in Figure 5.
The louver vehicle conveying device 7 (located at the left side of feeding power roller group 15) includes the longitudinal walking passageway of louver vehicle, institute
Stating the longitudinal walking passageway of louver vehicle includes the vertical equity track 36 of bottom and the roller group of left and right two rows vertical equity arrangement,
The roller group includes the dynamic friction wheel group 16 on right side and the press nips 17 in left side, and the dynamic friction wheel group 16 is by friction pulley
The synchronous driving of alternating-current variable frequency motor 35;The louver vehicle aligned with the low level roller group (deferent segment) of feeding power roller group 15 is longitudinally walked
Passage is the entrucking station of louver vehicle 18, and the longitudinal walking passageway back segment of louver vehicle of entrucking station enters preparation for louver vehicle 18
Station, the louver vehicle longitudinal direction walking Channel front end of entrucking station is the outlet of louver vehicle 18, as shown in Figure 1, Figure 7 shows.
The turnover panel manipulator 6 is set in the entrucking station of louver vehicle 18, as shown in Figure 1.
The feeding device 5 (is on the right side of deferent segment, with entrucking station located at the low level roller group right side of feeding power roller group 15
Louver vehicle 18 it is relative) include longitudinal direction (front and rear direction) horizontally disposed retainer power transmission belt group 19, the retainer power is passed
It is dynamic to be installed on transversely-moving rack 25 and be made up of the retainer power transmission belt of equi-spaced apart, the retainer power transmission interband with group 19
It is interposed between each feeding power roller of feeding power roller group 15, the transversely-moving rack 25 is provided with retainer servomotor 37, the support
Expect that servomotor 37 synchronously drives each retainer power transmission belt by pulley transmission mechanism;The transversely-moving rack 25 is by forward and backward
Lateral slide rail is installed on crane 24, and transversely-moving rack 25 is provided with traversing servomotor 29, the traversing servomotor 29
Transversely-moving rack 25 is driven in making transverse motion on crane 24 by toothed belt transmission component 30, the crane 24 by it is forward and backward,
Left and right vertically slidable guide rail is installed in charging frame 26, and the charging frame 26 is provided with lift servo motor 27, described
Lift servo motor 27 is dragged by steel wire rope draws the drive crane 24 of transmission component 28 in making elevating movement in charging frame 26, such as
Shown in Fig. 1, Fig. 6.
Operating procedure of the present utility model is:
1st, artificial or tractor pushes to louver vehicle 18 entrance of the longitudinal walking passageway of louver vehicle, by the of louver vehicle 18
One layer of page plate (i.e. bottom page plate) is opened in level, and by the collective effects of dynamic friction wheel group 16 and press nips 17 by its
It is automatically transmitted to waiting station.
If just start working then is conveyed directly to entrucking station by louver vehicle 18, meanwhile, artificial or tractor will be next
Louver vehicle 18 pushes to louver vehicle longitudinally walking feeder connection, is automatically transmitted to by dynamic friction wheel group 16 and press nips 17
Treat station.
2nd, extrusion severing rubber extrude in extrusion line after severing through guide roller group 22 calmly in and to splicing power roller
Group 8 is transmitted, and is detected by sensor, upturned position of the extrusion severing rubber exact residence in splicing power roller group 8.
3rd, the vacuum suction of sucker 12 being spaced in right row's cantilever lever group of the lower section of splicing power roller group 8 lives to extrude severing system
Product, rollover stand 10 rotates counterclockwise 180 ° and overturns right row's cantilever lever group to the top of material power transmission belt group 9 is passed to upper left side, inhales
The vacuum of disk 12 discharges and is positioned over extrusion severing product and passs material power transmission belt group 9, at the same time, is spaced in and passs material power biography
The dynamic left bank cantilever lever group with the top of group 9 is overturn to the lower section of splicing power roller group 8 to the right, is waited to next extrusion severing
The pickup of product.
4th, pass material power transmission belt group 9 and run by program and will extrude high-order roller group of the severing product to feeding power roller group 15
A segment distance is transported in direction, waits the arrival of next severing product, forms severing product group (extrusion severing product by that analogy
According to one group of the gap of technique initialization and quantity formation, the amount of storage of every layer of page plate of louver vehicle 18 is considered as same one group), pass
Whole group extrusion severing product is transported in the high-order roller group of feeding power roller group 15 a kind of (conveying side by material power transmission belt group 9
The structure of case to pass material power transmission belt group 9 on lifting platform, pass material power transmission belt group 9 respectively pass material power transmission belt to
The high-order roller group of feeding power roller group 15 extends and is spaced between each feeding power roller of high-order roller group).
5th, feeding power roller group 15 is run, and groups of extrusion severing product is sent to the low level roller of feeding power roller group 15
In group.
6th, crane 24 rises and is risen retainer power transmission belt group 19 in feeding power roller group 15 by transversely-moving rack 25
Low level roller group on, retainer power transmission belt group 19 by it is groups of extrusion severing product be lifted away from feeding power roller group 15, transversely-moving rack
25 are moved to the left the first layer page plate top that retainer power transmission belt group 19 is transported to louver vehicle 18, and transversely-moving rack 25 retracts to the right
Retainer power transmission belt group 19 is run groups of extrusion severing product let-down on page plate simultaneously.
7th, turnover panel manipulator 6, which rises, opens second layer page plate.
8th, above-mentioned 1st~the 7th step is circulated, so as to load extrusion severing product on each page plate of louver vehicle 18.
9th, the outlet for loading the louver vehicle 18 from the longitudinal walking passageway of louver vehicle that finish is removed, the louver vehicle 18 of waiting station
It is moved to entrucking station and enters next loader cycle.