CN206277138U - Full-automatic surfing panel moulding apparatus - Google Patents
Full-automatic surfing panel moulding apparatus Download PDFInfo
- Publication number
- CN206277138U CN206277138U CN201621181413.5U CN201621181413U CN206277138U CN 206277138 U CN206277138 U CN 206277138U CN 201621181413 U CN201621181413 U CN 201621181413U CN 206277138 U CN206277138 U CN 206277138U
- Authority
- CN
- China
- Prior art keywords
- guide rail
- full
- moulding apparatus
- switching mechanism
- panel moulding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 20
- 210000000078 claw Anatomy 0.000 claims abstract description 18
- 210000003813 thumb Anatomy 0.000 claims description 10
- 210000003811 finger Anatomy 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 238000007514 turning Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005111 flow chemistry technique Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Landscapes
- Jigs For Machine Tools (AREA)
Abstract
The utility model discloses a kind of full-automatic surfing panel moulding apparatus, including robot and main stand, the main stand includes horizontal guide rail, the horizontal guide rail is provided with supporting mechanism, the horizontal guide rail is respectively arranged at two ends with clamp bracket, switching mechanism is provided with by upright guide rail in the clamp bracket, the switching mechanism is connected with clip claw mechanism.The utility model is positioned using infrared feeding, and jaw fixes, cross bar support surfboard, band system self-turnover, and small with hand labor intensity, system cost is low, and production efficiency is high, and converted products quality is good, the advantages of standardization level is high.
Description
Technical field
The utility model is related to a kind of full-automatic surfing panel moulding apparatus.
Background technology
It is more by the way of artificial, to be opened pah from hair at present for the processing and forming design process of surfboard
Begin using grinder tool constantly comparison key parameter is dug, until meeting model needs.Using artificial shaping, the labour intensity of personnel
Greatly, homogeneity of product is poor, and processing efficiency is low, and product cost is high.As surfboard is customized, the demand of multi-varieties and small-batch is more next
It is stronger, requirement to surfboard sheet metal forming personnel also more and more higher, and foam can produce substantial amounts of powder during shaping
Dirt, the health care belt to processing staff carrys out serious threat.
Now surfing panel moulding apparatus in industry are realized by CNC three-axis numerical controls center, are fixed by sucker
With support surfboard, after system machines one side, manually surfboard is overturn, then to process other one side, complete descendant
Work blanking.Because surfboard material is polystyrene, material fixes gas leakage than more serious, it is necessary to people than relatively soft using sucker
Work brings material and time to waste fixed position Continuous pressing device for stereo-pattern；Tow sides processing is overturn using artificial, when reverse side is fixed
Needs are manually relocated, and may bring deviation, cause surfboard uniformity poor；Due to surfboard processing dimension scope very
Greatly, all surfboard dimensioneds are covered, causes that CNC machining center equipment volumes are very big, price is very expensive.
Utility model content
Problem to be solved in the utility model be to provide a kind of uniformity for effectively improving product and processing efficiency it is complete from
Dynamic surfing panel moulding apparatus.
In order to solve the above-mentioned technical problem, the utility model is adopted the following technical scheme that：Full-automatic surfing panel moulding apparatus, bag
Robot and main stand are included, the main stand includes horizontal guide rail, and the horizontal guide rail is provided with supporting mechanism, the water
Level gauge is respectively arranged at two ends with clamp bracket, in the clamp bracket is provided with switching mechanism, the upset by upright guide rail
Mechanism is connected with clip claw mechanism.
The supporting mechanism includes at least two support units, and the support unit includes sliding block, frames, support electricity
Machine and support rail, on the horizontal guide rail, the support motor is fixed on the sliding block sliding block, the support
Motor connects the support rail by the screw mandrel in the frames and guide post.
The switching mechanism includes the main switching mechanism being respectively arranged in two clamp brackets and from switching mechanism, and the master turns over
Rotation mechanism includes 180 degree tumble cylinder, and the 180 degree tumble cylinder connects the clip claw mechanism, described to include from switching mechanism
Axle is rotated freely, the axle that rotates freely connects the clip claw mechanism.
The piston rod of the 180 degree tumble cylinder is provided with limited block, is fixed with the housing of the 180 degree tumble cylinder
One piece of fixed plate, the fixed plate is provided with caging bolt, and the caging bolt can stop the limited block.
Position of the switching mechanism on the upright guide rail is by lifting motor control.
The clip claw mechanism includes thumb cylinder and upper and lower pulldown, and two finger bars of the thumb cylinder are respectively fixed with guiding
Block, the guide pad is provided with guide groove, and regulation guide rail is provided with the guide groove, and the upper and lower pulldown passes through contiguous block and two respectively
Regulation guide rail is fixedly connected, and the position and direction of the correspondence guide groove are provided with some screws on the guide pad, and the regulation is led
Rail is locked by the clamping screw being connected with the screw, and the folding of the upper and lower pulldown adjusts the institute that guide rail is connected by with described
State thumb air cylinder driven.
The clamping face of the upper and lower pulldown is provided with locating piece.
Infrared locator is provided with directly over the horizontal guide rail, the infrared locator is by pole and the clamping branch
Frame is fixed.
The clamp bracket of described horizontal guide rail one end can be moved along the horizontal guide rail.
The utility model is positioned using infrared feeding, and jaw is fixed, cross bar support surfboard, band system automatic turning work(
Can, small with hand labor intensity, system cost is low, and production efficiency is high, and converted products quality is good, and it is excellent that standardization level is high etc.
Point.
Brief description of the drawings
Fig. 1 is the structural representation of the full-automatic surfboard shaping machine main body rack section of the utility model
Fig. 2 is the structural representation of supporting mechanism in Fig. 1 embodiments
Fig. 3 is the structural representation of the clamp bracket with main switching mechanism in Fig. 1 embodiments
Fig. 4 is the partial enlarged drawing at A in Fig. 3
Fig. 5 is the structural representation of clip claw mechanism in Fig. 1 embodiments
Specific embodiment
As shown in figure 1, full-automatic surfing panel moulding apparatus, including robot and main stand, the main stand includes water
Level gauge 1, the horizontal guide rail is provided with supporting mechanism 2, and the horizontal guide rail is respectively arranged at two ends with clamp bracket 3, wherein
One clamp bracket is fixed, clamp bracket movement, and in order to adapt to different length surfing sheet metal forming demand, the clamp bracket can be
Move back and forth on horizontal guide rail and be adjusted.Switching mechanism 4, the upset are provided with by upright guide rail 31 in the clamp bracket
Mechanism is connected with clip claw mechanism 5.
The supporting mechanism includes three support units, as shown in Fig. 2 the support unit includes sliding block 21, support machine
Frame 26, support motor 22 and support rail 23, on the horizontal guide rail, the support motor is fixed on described the sliding block
On sliding block, the support motor connects the support rail by the screw mandrel 24 and guide post 25 in the frames.
Supporting mechanism is used to support surfboard to be processed, is contacted by support rail and supported, before surfboard processing
By three support units of manual adjustment laterally in the position of guide rail.Because when processing positive and negative, bearing height is to differ
Sample.Automatic turning is realized, supporting the height of motor will also realize automatically adjusting.In order to realize that energy is automatic after upset is processed
The requirement of surfboard different height is adapted to, each support unit carries servo lifting motor, by motor rotary screw rod so as to band
Dynamic support rail moves up and down, and the height parameter of servomotor stores the control in system according to the process requirements of actual surfboard
In device processed, called by system in each process, servomotor lifting is directly controlled, without manual intervention.
Existing surfing panel moulding apparatus fix surfboard by the way of sucker, this can bring it is many it is uncertain because
Element, such as air pressure are unstable, and the suction of each sucker is uneven, this can all cause surfboard produce inclination, process only
Can be substandard products.Technical solutions of the utility model do support rail using the aluminium section bar of strip, and handgrip is when processing
Clamp, as long as so ensureing that upper and lower pulldown grasps, have Screw again to fix, the machining accuracy after upset can reach
Within 0.5mm.
The switching mechanism includes the main switching mechanism being respectively arranged in two clamp brackets and from switching mechanism, and the master turns over
Rotation mechanism includes 180 degree tumble cylinder 41, and the 180 degree tumble cylinder connects the clip claw mechanism, described from switching mechanism bag
Include and rotate freely axle 42, the axle that rotates freely connects the clip claw mechanism.
As shown in Figure 3 and Figure 4, the piston rod of the 180 degree tumble cylinder is provided with limited block 43, the 180 degree upset
One piece of fixed plate is fixed with the housing of cylinder, the fixed plate is provided with caging bolt 44, and the caging bolt can stop institute
State limited block.Caging bolt 44 is easy to adjust using the mode for screwing, it is ensured that 180 degree tumble cylinder realizes that 180 degree overturns, and makes
Precision further gets a promotion.
Position of the switching mechanism on the upright guide rail 31 is controlled by lifting motor 32.
Switching mechanism uses Serve Motor Control, drives surfboard to be moved along linear guides, and both lifting motors must be tight
Lattice synchronization, top is first run in the front motor of upset, and the upset of surfboard is realized on top.In order to prevent surfboard in upset
During torsional deformation, the switching mechanism is set to main switching mechanism and from switching mechanism, and main switching mechanism is overturn using 180 degree
Cylinder is controlled, in order to prevent cylinder from overturning more than 180 degree, it is ensured that surfboard is processed after upset can fully horizontally, main tipper
Structure carries limited block.From switching mechanism to rotate freely axle, main switching mechanism action executing is followed completely.
As shown in Figure 3 and Figure 5, the clip claw mechanism includes thumb cylinder 51 and upper and lower pulldown 52, the thumb cylinder
Two finger bars be respectively fixed with guide pad 53, the guide pad is provided with guide groove, be provided with the guide groove regulation guide rail 54, it is described on
Lower pulldown is fixedly connected by contiguous block with two regulation guide rails respectively, the position and direction of the correspondence guide groove on the guide pad
It is provided with some screws 55, the regulation guide rail is locked by the clamping screw being connected with the screw, the upper and lower pulldown is opened
Close the thumb air cylinder driven by being connected with the regulation guide rail.
The clamping face of the upper and lower pulldown is provided with locating piece, it is ensured that the uniformity of location of workpiece during feeding.
Clip claw mechanism, is not moved in process for fixed processed surfboard.Clamped using thumb cylinder,
Clip claw mechanism includes upper pulldown and lower pulldown, it is considered to the waste of surfboard length direction material in process, upper and lower pulldown
Designed using center hollow out mode, for feed space in forming process.While the thickness requirement in order to adapt to different surfboards,
Upper and lower pulldown is designed with the fast regulating mechanism of thickness, and thickness regulation can be realized by manual adjustment clamping screw, upper and lower pulldown and fast
Regulating mechanism is connected by contiguous block.
Infrared locator 6 is provided with directly over the horizontal guide rail, the infrared locator passes through pole and the clamping
Support 3 is fixed.The surfboard that infrared locator is processed for the ease of artificial loading Primary Location, infrared locator perpendicular projection
To surfboard to be processed, surfboard to be processed is preset with anchor point, as long as infrared point and default point are essentially coincided, significantly
Feeding positioning time is saved.
The clamp bracket of described horizontal guide rail one end can be moved along the horizontal guide rail, i.e., main switching mechanism is fixed, from turning over
Rotation mechanism can be moved along guide rail, adapt to different workpieces length processing.
The utility model using 6DOF robot, can analog manual operation completely everything, main completion
The generation of the three-dimensionally shaped all path locus of surfboard.In order to cover 5 feet to 14 feet demands of main flow processing of surfboard, machine
The arm exhibition of device people uses 3.2 meters of range of movement.Spindle motor, the control range of spindle motor rotating speed are installed on robot flange
Be 6000 to 18000 rpms, 13 process tools be installed on spindle motor, cutter selection can factually border will by client root
Demand quick-replaceable.
The work flow of the full-automatic surfing panel moulding apparatus of the utility model：
1st, the model of a surfboard is selected, by 3D modeling software and robot trajectory path is converted into, and is imported
Robot control system；
2nd, according to selected surfing Slab, the lateral attitude of supporting mechanism is determined, and by A faces in process and B faces
Bearing height imported into system controller；
3rd, the lateral attitude of actual adjusting device supporting mechanism and clamp bracket and fixed, while according to surfboard hair pah
Thickness, adjusts the height of clip claw mechanism；
4th, manually surfboard to be processed is placed into support platform, two of surfboard to be processed is put into clip claw mechanism
Clamping locking；
5th, system start button manually is pressed, system enters machining state, after machining A faces, automatic turning to B faces
Continue to process, until whole surfboard is machined；
6th, system prompt will be completed, artificial blanking, into next round processing.
The full-automatic surfing panel moulding apparatus of the utility model carry self-turnover, manually only need to be done in feeding process
Preliminary positioning, greatlys save artificial labour intensity, while by automatic turning, the processing to surfboard A/B two sides is inclined
Difference almost can be ignored, and improve the uniformity of product and the efficiency of processing.Positioned using jaw, cross bar support is solved
Original system needs the trouble of the artificial Continuous pressing device for stereo-pattern at sucker using sucker positioning, reduces the intensity of workman.
Claims (9)
1. full-automatic surfing panel moulding apparatus, it is characterised in that including robot and main stand, the main stand includes level
Guide rail, the horizontal guide rail is provided with supporting mechanism, and the horizontal guide rail is respectively arranged at two ends with clamp bracket, the clamping branch
Switching mechanism is provided with by upright guide rail on frame, the switching mechanism is connected with clip claw mechanism.
2. full-automatic surfing panel moulding apparatus according to claim 1, it is characterised in that the supporting mechanism includes at least two
Individual support unit, the support unit includes sliding block, frames, support motor and support rail, and the sliding block is located at described
On horizontal guide rail, the support motor is fixed on the sliding block, and the support motor is by the frames
Screw mandrel and guide post connect the support rail.
3. full-automatic surfing panel moulding apparatus according to claim 1, it is characterised in that the switching mechanism includes setting respectively
In the main switching mechanism in two clamp brackets and from switching mechanism, the main switching mechanism includes 180 degree tumble cylinder, described
180 degree tumble cylinder connects the clip claw mechanism, described to include rotating freely axle from switching mechanism, described to rotate freely axle connection
The clip claw mechanism.
4. full-automatic surfing panel moulding apparatus according to claim 3, it is characterised in that the work of the 180 degree tumble cylinder
Stopper rod is provided with limited block, and one piece of fixed plate is fixed with the housing of the 180 degree tumble cylinder, and the fixed plate is provided with limit
Position bolt, the caging bolt can stop the limited block.
5. full-automatic surfing panel moulding apparatus according to claim 1 or 3 or 4, it is characterised in that the switching mechanism is in institute
The position on upright guide rail is stated by lifting motor control.
6. full-automatic surfing panel moulding apparatus according to claim 1, it is characterised in that the clip claw mechanism includes thumb gas
Cylinder and upper and lower pulldown, two finger bars of the thumb cylinder are respectively fixed with guide pad, and the guide pad is provided with guide groove, described to lead
Regulation guide rail is provided with groove, the upper and lower pulldown is fixedly connected by contiguous block with two regulation guide rails respectively, on the guide pad
The position and direction of the correspondence guide groove are provided with some screws, the regulation guide rail by the clamping screw that is connected with the screw come
Locking, the folding of the upper and lower pulldown adjusts the thumb air cylinder driven that guide rail is connected by with described.
7. full-automatic surfing panel moulding apparatus according to claim 6, it is characterised in that on the clamping face of the upper and lower pulldown
It is provided with locating piece.
8. full-automatic surfing panel moulding apparatus according to claim 1, it is characterised in that set directly over the horizontal guide rail
There is infrared locator, the infrared locator is fixed by pole with the clamp bracket.
9. full-automatic surfing panel moulding apparatus according to claim 1, it is characterised in that the clamping of described horizontal guide rail one end
Support can be moved along the horizontal guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621181413.5U CN206277138U (en) | 2016-11-03 | 2016-11-03 | Full-automatic surfing panel moulding apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621181413.5U CN206277138U (en) | 2016-11-03 | 2016-11-03 | Full-automatic surfing panel moulding apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206277138U true CN206277138U (en) | 2017-06-27 |
Family
ID=59083965
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621181413.5U Expired - Fee Related CN206277138U (en) | 2016-11-03 | 2016-11-03 | Full-automatic surfing panel moulding apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206277138U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106475792A (en) * | 2016-11-03 | 2017-03-08 | 浙江博拉自动化科技有限公司 | Full-automatic surfing panel moulding apparatus |
-
2016
- 2016-11-03 CN CN201621181413.5U patent/CN206277138U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106475792A (en) * | 2016-11-03 | 2017-03-08 | 浙江博拉自动化科技有限公司 | Full-automatic surfing panel moulding apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170627 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |