CN103659274B - A kind of equipment for manufacturing vehicle window water bar and its method carrying out work pieces process of use - Google Patents

A kind of equipment for manufacturing vehicle window water bar and its method carrying out work pieces process of use Download PDF

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Publication number
CN103659274B
CN103659274B CN201210349188.1A CN201210349188A CN103659274B CN 103659274 B CN103659274 B CN 103659274B CN 201210349188 A CN201210349188 A CN 201210349188A CN 103659274 B CN103659274 B CN 103659274B
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CN
China
Prior art keywords
die
cut
workpiece
unit
equipment
Prior art date
Application number
CN201210349188.1A
Other languages
Chinese (zh)
Other versions
CN103659274A (en
Inventor
葛珍荣
Original Assignee
宁波祥路汽车部件股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 宁波祥路汽车部件股份有限公司 filed Critical 宁波祥路汽车部件股份有限公司
Priority to CN201210349188.1A priority Critical patent/CN103659274B/en
Publication of CN103659274A publication Critical patent/CN103659274A/en
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Publication of CN103659274B publication Critical patent/CN103659274B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/14Dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/20Applications of drives for reducing noise or wear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/062Work-clamping means adapted for holding workpieces having a special form or being made from a special material
    • B23Q3/064Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding elongated workpieces, e.g. pipes, bars or profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/08Work-clamping means other than mechanically-actuated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/02Driving main working members
    • B23Q5/04Driving main working members rotary shafts, e.g. working-spindles
    • B23Q5/043Accessories for spindle drives
    • B23Q5/048Speed-changing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/02Driving main working members
    • B23Q5/04Driving main working members rotary shafts, e.g. working-spindles
    • B23Q5/10Driving main working members rotary shafts, e.g. working-spindles driven essentially by electrical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers

Abstract

nullThe present invention relates to a kind of equipment for manufacturing vehicle window water bar,This equipment includes frame、Fixture slide unit、Cutter unit、Die-cut unit、Mechanical hand,It is characterized in that: described fixture slide unit is used for clamping workpiece,Described fixture slide unit is slidably connected with the line slideway in frame by the slide block bottom it,Described cutter unit is used for cutting workpiece,Described cutter unit includes two stepless time adjustment motors with saw blade,Described stepless time adjustment motor is flexibly connected with described frame by line slideway,Relative angle between stepless time adjustment motor and described frame described in scalable and position in the horizontal plane,Described die-cut unit is fixed in described frame by the guiderail base of die-cut unit bottom,Described die-cut unit regulates cutting position by its motor,Described mechanical hand is used for putting the workpiece in fixture position,And after die-cut completing, put the workpiece in appointment position and return to original position.

Description

A kind of equipment for manufacturing vehicle window water bar and use its carry out work pieces process Method
Technical field
The present invention relates to a kind of equipment for manufacturing vehicle window water bar and use its method carrying out work pieces process, this sets For manufacturing polytype water bar.
Background technology
The outer water bar of automotive window is that parts commonly used by automobile, is the key components of Hyundai Motor vehicle window.It is necessary Can the most easily strike off remain on glass for vehicle window water stain, booty.When glass for vehicle window rises, it is possible to effectively with vapour Car glass gluing portion, does not deforms upon, and in view of above requirement product structure mostly is U-shaped long-bar metal skeleton, superficies are used The soft material such as rubber or PVC wraps up, and is typical composite.
In water bar outside window is processed, during cutting, easily produce burr.Manually during cutting, length cannot ensure, product is consistent Property is difficult to ensure that.Original die cutting device is heavy, and energy consumption is high, and floor space is big, and productivity effect is low, low in economic efficiency, does not meets The new concept of energy-conserving and environment-protective.
The present invention, in order to overcome drawbacks described above, has carried out useful improvement.
Summary of the invention
It is an object of the invention to solve above-mentioned deficiency of the prior art, it is provided that one is used for manufacturing vehicle window water bar Equipment.Repeatedly cutting, in order to overcome, the clamping error brought, this equipment uses multiple machining cells to process simultaneously, clamped one time All processing actions can be completed.Die-cut unit has abandoned motor as power source, but uses clean and safe, pollution-free, low The gas of cost is as power source.
The present invention essentially consists in the miniaturization of machining cell, lightness for the improvement of process equipment, thus reaches equipment The purpose of integration.
To achieve these goals, the technical scheme is that a kind of equipment for manufacturing vehicle window water bar, this sets For including frame, fixture slide unit, cutter unit, die-cut unit, mechanical hand, it is characterised in that: described fixture slide unit is used for clamping Workpiece, described fixture slide unit is slidably connected with the line slideway in frame by the slide block bottom it, and described cutter unit is used for Cutting workpiece, described cutter unit includes that two stepless time adjustment motors with saw blade, described stepless time adjustment motor pass through straight line Guide rail is flexibly connected with described frame, in the horizontal plane relative angle between stepless time adjustment motor and described frame described in scalable Degree and position, described die-cut unit is fixed in described frame by the guiderail base of die-cut unit bottom, described die-cut unit Regulate cutting position by its motor, under the guiding by the guide of die-cut unit, complete the location to workpiece, logical Workpiece is punched out by the punch die crossing die-cut unit, and described mechanical hand is used for putting the workpiece in fixture position, and after die-cut completing Put the workpiece in appointment position and return to original position.
Beneficial effects of the present invention: compared with prior art, the present invention improves via the structure of the said equipment, has as follows Advantage:
(1) have employed converter stepless time adjustment at cutter unit, according to different workpieces, saw blade can be adjusted to arbitrary speed. Converter uses terminal remotely to control, and is directly connected to controller.
(2) die cut section power is provided by pressurized cylinder, punch press and mould bases Integral design, and punch press uses straight line circle rail as hanging down Nogata is to motion guide rail.At punch die part, the seeker of design specialized, workpiece inserts during punch die more flexible.Die-cut feeding by Motor drags ball screw and advances, and feed accuracy can be accurate to 0.01.
(3) method that equipment uses universal machine design, it is only necessary to change punch die and the position of regulation cutting motor and side To the processing that can realize other similar parts.
(4) make labor strength be substantially reduced, reduce operative's error simultaneously, shorten the production time, improve and produce Efficiency, the good stability of part, it is ensured that consistent size.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the fixture slide unit structural representation of the present invention;
Fig. 3 is the die-cut cellular construction schematic diagram of the present invention;
Wherein, A: fixture slide unit, B: cutter unit, C: die-cut unit, D: mechanical hand, E: frame, 1: upper cylinder, 2: regulation Bar, 3: top board, 4: lower platen, 5: workpiece, 6: slide block, 7: lower cylinder, 8: linear bearing, 9: cope match-plate pattern, 10: straight line circle rail, 11: guide, 12: motor, 13: lower bolster, 14: ball-screw, 15: guiderail base, 16: pneumohydraulic pressure-cylinder, 17: punching Cut length induction installation.
Detailed description of the invention
The present invention is further illustrated with embodiment below in conjunction with the accompanying drawings.
Embodiments of the invention are with reference to shown in Fig. 1,2,3.
A kind of equipment for manufacturing vehicle window water bar, this equipment includes frame, fixture slide unit, cutter unit, die-cut list Unit, mechanical hand, it is characterised in that: described fixture slide unit is used for clamping workpiece, described fixture slide unit by the slide block bottom it with Line slideway in frame is slidably connected, and described cutter unit is used for cutting workpiece, and described cutter unit includes two with saw The stepless time adjustment motor of sheet, described stepless time adjustment motor is flexibly connected with described frame by line slideway, in the horizontal plane may be used Regulating the relative angle between described stepless time adjustment motor and described frame and position, described die-cut unit is by the bottom of die-cut unit The guiderail base in portion is fixed in described frame, and described die-cut unit regulates cutting position by its motor, by die-cut Complete the location to workpiece under the guiding of the guide of unit, by the punch die of die-cut unit, workpiece is punched out, described Mechanical hand is used for putting the workpiece in fixture position, and puts the workpiece in appointment position after die-cut completing and return to original position.
Further, described fixture slide unit also include upper cylinder, lower cylinder, adjusting rod, by top board and lower platen structure The fixture become, described upper cylinder and lower cylinder promote top board and lower platen respectively, thus clamp workpiece, by regulating described tune Pole can regulate the dynamics of clamping workpiece;Ball-screw is installed, respectively under motor drives bottom described fixture slide unit Change between processing stations.
Further, the described fixture being made up of top board and lower platen can clamp the workpiece of different cross section shape.
Further, the stepless time adjustment motor in described cutter unit is driven by converter permanent torque, described frequency conversion Device is connected with remote controllers, thus controls the rotating speed of stepless time adjustment motor.
Further, described die-cut unit also include pneumohydraulic pressure-cylinder, die-cut length induction installation, linear bearing, on Template, lower bolster, upper trimming die, lower punch, line slideway, straight line circle rail, ball-screw, described upper trimming die is placed in cope match-plate pattern On, described lower punch is placed on lower bolster, and under the constraint of described line slideway, described upper trimming die and lower punch are by described Ball-screw realizes horizontal feed under the drive of motor, and it is die-cut to measure workpiece by described die-cut length induction installation Length, described pneumohydraulic pressure-cylinder provides the most die-cut power to cope match-plate pattern, by described straight line circle rail and described linear axis The cooperation held, makes described upper trimming die, lower punch relative motion stamped workpieces in vertical direction.
Further, described die-cut length induction installation is pressurized cylinder oxygen supplement position adjusting rod.
Further, described pneumohydraulic pressure-cylinder controls the pressure conversion of pressurized cylinder by the mode of time or position.
Further, the control of described equipment by the separately arrangement of PLC centralized Control, headstock and control chamber, described in set Standby each action parameter is write direct control by display screen.
The work process using this equipment to carry out work pieces process is:
The first step: described fixture slide unit presetting bit put into by workpiece, and workpiece is by described clamp;
Second step: the stepless time adjustment driven by motor sawtooth in described cutter unit completes Workpiece length cutting;
3rd step: described fixture slide unit has advanced the cutting of recess, and arrives die-cut position;
4th step: described fixture slide unit horizontal feed simultaneously, completes location.
5th step: described mechanical hand completes 2 times and clamps, and described fixture unclamps, described fixture slide unit Aligning control.
6th step: the gas-liquid pressure-boosting cylinder working of described die-cut unit completes die-cut action, die-cut supporting plate returns originally.
7th step: workpiece is taken out and put into appointment position by described mechanical hand, and return-to-home position.
The above embodiment only have expressed one embodiment of the present invention, but can not therefore be interpreted as this The restriction of invention scope.It should be pointed out that, for the person of ordinary skill of the art, in the premise without departing from present inventive concept Under, it is also possible to making some deformation and improvement, these broadly fall into protection scope of the present invention.

Claims (9)

1. for manufacturing the equipment of vehicle window water bar, this equipment include frame, fixture slide unit, cutter unit, die-cut unit, Mechanical hand, it is characterised in that: described fixture slide unit is used for clamping workpiece, and described fixture slide unit is by the slide block bottom it and frame On line slideway be slidably connected, described cutter unit is used for cutting workpiece, and described cutter unit includes two with saw blade Stepless time adjustment motor, described stepless time adjustment motor is flexibly connected with described frame by line slideway, scalable in the horizontal plane Relative angle between described stepless time adjustment motor and described frame and position, described die-cut unit is by die-cut unit bottom Guiderail base is fixed in described frame, and described die-cut unit regulates cutting position by its motor, by die-cut unit Guide guiding under complete the location to workpiece, by the punch die of die-cut unit, workpiece is punched out, described machinery Hands is used for putting the workpiece in fixture position, and puts the workpiece in appointment position after die-cut completing and return to original position.
Equipment for manufacturing vehicle window water bar the most according to claim 1, it is characterised in that: described fixture slide unit also wraps Including upper cylinder, lower cylinder, adjusting rod, the fixture that is made up of top board and lower platen, described upper cylinder and lower cylinder promote respectively Top board and lower platen, thus clamp workpiece, the dynamics of clamping workpiece can be regulated by regulating described adjusting rod;Described fixture Ball-screw is installed bottom slide unit, changes between each processing stations under motor drives.
Equipment for manufacturing vehicle window water bar the most according to claim 2, it is characterised in that: described by top board and under The fixture that pressing plate is constituted can clamp the workpiece of different cross section shape.
Equipment for manufacturing vehicle window water bar the most according to claim 1, it is characterised in that: in described cutter unit Stepless time adjustment motor is driven by converter permanent torque, and described converter is connected with remote controllers, thus controls stepless time adjustment The rotating speed of motor.
Equipment for manufacturing vehicle window water bar the most according to claim 1, it is characterised in that: described die-cut unit also wraps Include pneumohydraulic pressure-cylinder, die-cut length induction installation, linear bearing, cope match-plate pattern, lower bolster, upper trimming die, lower punch, line slideway, Straight line circle rail, ball-screw, described upper trimming die is placed on cope match-plate pattern, and described lower punch is placed on lower bolster, described directly Under the constraint of line guide rail, described upper trimming die and lower punch realize level by described ball-screw under the drive of motor and enter Giving, and measure, by described die-cut length induction installation, the length that workpiece is die-cut, described pneumohydraulic pressure-cylinder provides to cope match-plate pattern and hangs down Fling the power cut, by described straight line circle rail and the cooperation of described linear bearing, make described upper trimming die, lower punch at Vertical Square Upwards relative motion stamped workpieces.
Equipment for manufacturing vehicle window water bar the most according to claim 5, it is characterised in that: described die-cut length senses Device is pressurized cylinder oxygen supplement position adjusting rod.
Equipment for manufacturing vehicle window water bar the most according to claim 5, it is characterised in that: described pneumohydraulic pressure-cylinder is used The mode of time or position controls the pressure conversion of pressurized cylinder.
8., according to the equipment for manufacturing vehicle window water bar described in claim 1-7 any one claim, its feature exists In: the control of described equipment is by PLC centralized Control, headstock and control chamber separately arrangement, each action parameter of described equipment Write direct control by display screen.
9. use the method that equipment as claimed in claim 2 carries out work pieces process, it is characterised in that comprise the steps of:
The first step: described fixture slide unit presetting bit put into by workpiece, and workpiece is by described clamp;
Second step: the stepless time adjustment driven by motor sawtooth in described cutter unit completes Workpiece length cutting;
3rd step: described fixture slide unit has advanced the cutting of recess, and arrives die-cut position;
4th step: described fixture slide unit horizontal feed simultaneously, completes location;
5th step: described mechanical hand completes 2 times and clamps, and described fixture unclamps, described fixture slide unit Aligning control;
6th step: the gas-liquid pressure-boosting cylinder working of described die-cut unit completes die-cut action, die-cut supporting plate returns originally;
7th step: workpiece is taken out and put into appointment position by described mechanical hand, and return-to-home position.
CN201210349188.1A 2012-09-19 2012-09-19 A kind of equipment for manufacturing vehicle window water bar and its method carrying out work pieces process of use CN103659274B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210349188.1A CN103659274B (en) 2012-09-19 2012-09-19 A kind of equipment for manufacturing vehicle window water bar and its method carrying out work pieces process of use

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Application Number Priority Date Filing Date Title
CN201210349188.1A CN103659274B (en) 2012-09-19 2012-09-19 A kind of equipment for manufacturing vehicle window water bar and its method carrying out work pieces process of use

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CN103659274A CN103659274A (en) 2014-03-26
CN103659274B true CN103659274B (en) 2016-12-21

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* Cited by examiner, † Cited by third party
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DE102014006683A1 (en) * 2014-05-08 2015-11-12 GM Global Technology Operations LLC (n. d. Gesetzen des Staates Delaware) Production line for processing at least one surface component and method for processing the at least one surface component in the production line
CN104907630A (en) * 2015-06-16 2015-09-16 宁波信泰机械有限公司 Section cutting machine for automobile water cut sealing strips
CN105290199B (en) * 2015-11-03 2017-08-25 宁波宏协承汽车部件有限公司 It is a kind of multi-direction to adjust the customized cut-off equipment for cutting off angle
CN105583464A (en) * 2015-12-07 2016-05-18 淄博气宇空调节能设备有限公司 Cutting machine for total heat energy recovery heat exchanger
CN105598251A (en) * 2015-12-19 2016-05-25 东莞市誉铭新精密技术股份有限公司 Automatic machining method of punching machine
CN106112542A (en) * 2016-07-13 2016-11-16 宁波高格汽车装备有限公司 A kind of sawing polishing boring special purpose device of leaf springs of car
CN106216471A (en) * 2016-07-26 2016-12-14 安徽纳赫智能科技有限公司 A kind of flange bending machine tool

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CN201755756U (en) * 2010-08-02 2011-03-09 嘉彰科技(苏州)有限公司 Forming machine
CN102009349A (en) * 2010-12-20 2011-04-13 浙江兰通空调设备有限公司 Device for cutting off flat tube of heat exchanger
CN202633422U (en) * 2011-12-26 2012-12-26 东莞新能德科技有限公司 Battery pole ear smoothing cutting machine
CN203221246U (en) * 2013-03-21 2013-10-02 杨向红 Automatic pipe cutting machine

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Publication number Priority date Publication date Assignee Title
CN201755756U (en) * 2010-08-02 2011-03-09 嘉彰科技(苏州)有限公司 Forming machine
CN102009349A (en) * 2010-12-20 2011-04-13 浙江兰通空调设备有限公司 Device for cutting off flat tube of heat exchanger
CN202633422U (en) * 2011-12-26 2012-12-26 东莞新能德科技有限公司 Battery pole ear smoothing cutting machine
CN203221246U (en) * 2013-03-21 2013-10-02 杨向红 Automatic pipe cutting machine

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