CN106475792A - Full-automatic surfing panel moulding apparatus - Google Patents
Full-automatic surfing panel moulding apparatus Download PDFInfo
- Publication number
- CN106475792A CN106475792A CN201610958164.4A CN201610958164A CN106475792A CN 106475792 A CN106475792 A CN 106475792A CN 201610958164 A CN201610958164 A CN 201610958164A CN 106475792 A CN106475792 A CN 106475792A
- Authority
- CN
- China
- Prior art keywords
- guide rail
- full
- switching mechanism
- moulding apparatus
- panel moulding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 210000000078 claw Anatomy 0.000 claims abstract description 18
- 210000003813 thumb Anatomy 0.000 claims description 10
- 210000003811 finger Anatomy 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000003754 machining Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000007514 turning Methods 0.000 description 4
- 230000008676 import Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005111 flow chemistry technique Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The invention discloses a kind of full-automatic surfing panel moulding apparatus, including robot and main stand, described main stand includes horizontal guide rail, described horizontal guide rail is provided with supporting mechanism, described horizontal guide rail be respectively arranged at two ends with clamp bracket, in described clamp bracket, switching mechanism is provided with by upright guide rail, described switching mechanism is connected with clip claw mechanism.The present invention adopts infrared feeding positioning, and gas pawl is fixed, and cross bar supports surfboard, carries system self-turnover, has the advantages of hand labor intensity is little, and system cost is low, production efficiency is high, converted productss quality is good, standardization level is high.
Description
Technical field
The present invention relates to a kind of full-automatic surfing panel moulding apparatus.
Background technology
At present for the processing and forming design process of surfboard, it is more by the way of artificial, pah opens from hair
Begin constantly to compare key parameter using plane grinder tool, until meeting model needs.Using artificial molding, the labor intensity of personnel
Greatly, homogeneity of product is poor, and working (machining) efficiency is low, and product cost is high.Customize with surfboard, the demand of multi-varieties and small-batch is more next
Stronger, to surfboard sheet metal forming personnel requirement also more and more higher, and foam can produce substantial amounts of powder during molding
Dirt, brings serious threat to the health of processing staff.
Now surfing panel moulding apparatus in industry are all to be realized by CNC three-axis numerical control center, are fixed by sucker
With support surfboard, after system machines one side, manually surfboard is overturn, then to process other one side, complete descendant
Work blanking.Because surfboard material is polystyrene, material ratio is relatively soft, more serious using the fixing gas leakage ratio of sucker, needs people
Work, to fixed position Continuous pressing device for stereo-pattern, brings material and time to waste;Tow sides processing is overturn using artificial, when reverse side is fixing
Needs are manually relocated, and may bring deviation, lead to surfboard concordance poor;Due to surfboard processing dimension scope very
Greatly, all surfboard dimensioned to be covered, lead to that CNC machining center equipment volume is very big, price is very expensive.
Content of the invention
The problem to be solved in the present invention is to provide the full-automatic punching of a kind of concordance effectively improving product and working (machining) efficiency
Wave plate forming machine.
In order to solve above-mentioned technical problem, the present invention adopts the following technical scheme that:Full-automatic surfing panel moulding apparatus, including machine
Device people and main stand, described main stand includes horizontal guide rail, and described horizontal guide rail is provided with supporting mechanism, and described level is led
Rail be respectively arranged at two ends with clamp bracket, described clamp bracket is provided with switching mechanism by upright guide rail, described switching mechanism
It is connected with clip claw mechanism.
Described supporting mechanism includes at least two support units, and described support unit includes slide block, frames, supports electricity
Machine and support rail, on described horizontal guide rail, described support motor is fixed on described slide block described slide block, described support
Motor passes through screw mandrel and the guide post described support rail of connection in described frames.
Described switching mechanism includes the main switching mechanism being respectively arranged in two clamp bracket and from switching mechanism, and described master turns over
Rotation mechanism includes 180 degree tumble cylinder, and described 180 degree tumble cylinder connects described clip claw mechanism, described includes from switching mechanism
Rotate freely axle, the described axle that rotates freely connects described clip claw mechanism.
The piston rod of described 180 degree tumble cylinder is provided with limited block, and the housing of described 180 degree tumble cylinder is fixed with
One piece of fixed plate, described fixed plate is provided with caging bolt, and described caging bolt can stop described limited block.
Position on described upright guide rail for the described switching mechanism is controlled by lifting motor.
Described clip claw mechanism includes thumb cylinder and upper and lower pulldown, and two finger bars of described thumb cylinder are respectively fixed with guiding
Block, described guide pad is provided with guide groove, is provided with regulation guide rail in described guide groove, and contiguous block and two is passed through in described upper and lower pulldown respectively
Adjust guide rail to be fixedly connected, on described guide pad, the position of corresponding described guide groove and direction are provided with some screws, and described regulation is led
Rail is locked by the clamping screw being connected with this screw, and the folding of described upper and lower pulldown adjusts, by with described, the institute that guide rail is connected
State thumb air cylinder driven.
The clamping face of described upper and lower pulldown is provided with locating piece.
The surface of described horizontal guide rail is provided with infrared locator, and described infrared locator passes through pole and described clamping
Frame is fixed.
The clamp bracket of described horizontal guide rail one end can move along described horizontal guide rail.
The present invention adopts infrared feeding positioning, and gas pawl is fixed, and cross bar supports surfboard, carries system self-turnover, tool
There is hand labor intensity little, system cost is low, production efficiency is high, converted productss quality is good, the advantages of standardization level is high.
Brief description
Fig. 1 is the structural representation of the present invention full-automatic surfboard shaping machine main body rack section
Fig. 2 is the structural representation of supporting mechanism in Fig. 1 embodiment
Fig. 3 is the structural representation of the clamp bracket with main switching mechanism in Fig. 1 embodiment
Fig. 4 is the partial enlarged drawing at A in Fig. 3
Fig. 5 is the structural representation of clip claw mechanism in Fig. 1 embodiment
Specific embodiment
As shown in figure 1, full-automatic surfing panel moulding apparatus, including robot and main stand, described main stand includes water
Level gauge 1, described horizontal guide rail is provided with supporting mechanism 2, described horizontal guide rail be respectively arranged at two ends with clamp bracket 3, wherein
One clamp bracket is fixed, and a clamp bracket moves, and in order to adapt to different length surfing sheet metal forming demand, this clamp bracket can be
Move back and forth on horizontal guide rail and be adjusted.In described clamp bracket, switching mechanism 4, described upset are provided with by upright guide rail 31
Mechanism is connected with clip claw mechanism 5.
Described supporting mechanism includes three support units, as shown in Fig. 2 described support unit includes slide block 21, support machine
Frame 26, support motor 22 and support rail 23, on described horizontal guide rail, described support motor is fixed on described described slide block
On slide block, described support motor connects described support rail by the screw mandrel 24 in described frames and guide post 25.
Supporting mechanism is used for supporting surfboard to be processed, is contacted by support rail and supports, before surfboard is processed
By three support units of manual adjustment laterally in the position of guide rail.Because when processing positive and negative, bearing height is to differ
Sample.Automatic turning to be realized, supports the height of motor also will realize automatically adjusting.Automatic in order to realize energy after processing upset
Adapt to surfboard differing heights requirement, each support unit all with servo lifting motor, by motor rotary screw rod thus carrying
Dynamic support rail moves up and down, and the height parameter of servomotor, according to the process requirements of actual surfboard, is stored in the control of system
In device processed, called by system in each course of processing, directly control servomotor lifting, without manual intervention.
Existing surfing panel moulding apparatus to fix surfboard by the way of sucker, this can bring a lot of uncertain because
Element, such as air pressure are unstable, and the suction of each sucker is uneven, and this all can lead to surfboard to produce, process only
Can be substandard products.Technical solution of the present invention to do support rail using the aluminium section bar of strip, and when processing, handgrip is clamping
, as long as so ensure that upper and lower pulldown grasps, and has Screw to fix, the machining accuracy after upset can reach 0.5mm again
Within.
Described switching mechanism includes the main switching mechanism being respectively arranged in two clamp bracket and from switching mechanism, and described master turns over
Rotation mechanism includes 180 degree tumble cylinder 41, and described 180 degree tumble cylinder connects described clip claw mechanism, described from switching mechanism bag
Include and rotate freely axle 42, the described axle that rotates freely connects described clip claw mechanism.
As shown in Figure 3 and Figure 4, the piston rod of described 180 degree tumble cylinder is provided with limited block 43, described 180 degree upset
One piece of fixed plate is fixed with the housing of cylinder, described fixed plate is provided with caging bolt 44, described caging bolt can stop institute
State limited block.Caging bolt 44 using the mode that screws, easy to adjust it is ensured that 180 degree tumble cylinder realizes 180 degree upset, make
Precision gets a promotion further.
Position on described upright guide rail 31 for the described switching mechanism is controlled by lifting motor 32.
Switching mechanism adopts Serve Motor Control, drives surfboard to move along linear guides, and both lifting motors must be tight
Lattice are synchronous, first run to top in the front motor of upset, realize the upset of surfboard on top.In order to prevent surfboard in upset
During torsional deformation, described switching mechanism is set to main switching mechanism and from switching mechanism, and main switching mechanism adopts 180 degree to overturn
Cylinder controls, in order to prevent cylinder upset more than 180 degree it is ensured that processed surfboard can fully horizontally after upset, main tipper
Structure carries limited block.It is to rotate freely axle from switching mechanism, follow main switching mechanism action executing completely.
As shown in Figure 3 and Figure 5, described clip claw mechanism includes thumb cylinder 51 and upper and lower pulldown 52, described thumb cylinder
Two finger bars is respectively fixed with guide pad 53, described guide pad is provided with guide groove, be provided with described guide groove regulation guide rail 54, described on
Lower pulldown is fixedly connected with two regulation guide rails by contiguous block respectively, the position of corresponding described guide groove and direction on described guide pad
It is provided with some screws 55, described regulation guide rail is locked by the clamping screw being connected with this screw, the opening of described upper and lower pulldown
Close and adjust, by with described, the described thumb air cylinder driven that guide rail is connected.
The clamping face of described upper and lower pulldown be provided with locating piece it is ensured that during feeding the location of workpiece concordance.
Clip claw mechanism, the surfboard for fixing processed is not moved in process.Using the clamping of thumb cylinder,
Clip claw mechanism includes pulldown and lower pulldown it is considered to the waste of surfboard length direction material in process, upper and lower pulldown
Designed using center hollow out mode, for feed space in forming process.Simultaneously in order to adapt to the thickness requirement of different surfboards,
Up and down pulldown is designed with the fast regulating mechanism of thickness, and thickness adjusted can be realized by manual adjustment clamping screw, upper and lower pulldown and soon
Regulating mechanism is connected by contiguous block.
The surface of described horizontal guide rail is provided with infrared locator 6, and described infrared locator passes through pole and described clamping
Support 3 is fixing.Infrared locator is for the ease of the processed surfboard of artificial loading Primary Location, infrared locator perpendicular projection
To surfboard to be processed, surfboard to be processed is preset with anchor point, as long as infrared point and default point essentially coincide, significantly
Save feeding positioning time.
The clamp bracket of described horizontal guide rail one end can move along described horizontal guide rail, and that is, main switching mechanism is fixed, from turning over
Rotation mechanism can move along guide rail, adapts to the processing of different workpieces length.
The present invention adopts the robot of 6DOF, can analog manual operation completely everything, mainly complete surfing
The generation of the three-dimensionally shaped all path locus of plate.In order to cover the demand of 5 feet to 14 feet main flow processing of surfboard, robot
Arm exhibition using 3.2 meters of range of movement.Spindle motor is installed on robot flange, the span of control of spindle motor rotating speed is
6000 to 18000 rpms, spindle motor installs 13 process tools, the selection of cutter can by client root factually border by
Demand quick-replaceable.
The work flow of the present invention full-automatic surfing panel moulding apparatus:
1st, select the model of a surfboard, by 3D modeling software and be converted into robot trajectory path, and import
Robot control system;
2nd, according to the surfing Slab selected, determine the lateral attitude of supporting mechanism, and by A face in the course of processing and B face
Bearing height import to system controller;
3rd, the lateral attitude of actual adjusting device supporting mechanism and clamp bracket fixing, pah according to surfboard hair simultaneously
Thickness, the height of adjustment clip claw mechanism;
4th, manually surfboard to be processed is placed in support platform, two of surfboard to be processed is put in clip claw mechanism
Clamping locking;
5th, manually press system start-up button, system enters machining state, and after machining A face, automatic turning is to B face
Continue processing, until whole surfboard machines;
6th, system prompt will complete, artificial blanking, enter next round processing.
The present invention full-automatic surfing panel moulding apparatus carry self-turnover, manually only need to do in feeding process tentatively
Positioning, greatly save artificial labor intensity, simultaneously pass through automatic turning, several to the machining deviation on surfboard A/B two sides
It is negligible, improve the concordance of product and the efficiency of processing.Using gas pawl positioning, cross bar supports, and solves former
There is system to adopt sucker positioning to need the trouble of manually Continuous pressing device for stereo-pattern at sucker, decrease the intensity of workman.
Claims (9)
1. it is characterised in that including robot and main stand, described main stand includes level to full-automatic surfing panel moulding apparatus
Guide rail, described horizontal guide rail is provided with supporting mechanism, described horizontal guide rail be respectively arranged at two ends with clamp bracket, described clamping is propped up
On frame, switching mechanism is provided with by upright guide rail, described switching mechanism is connected with clip claw mechanism.
2. full-automatic surfing panel moulding apparatus according to claim 1 are it is characterised in that described supporting mechanism includes at least two
Individual support unit, described support unit includes slide block, frames, supports motor and support rail, and described slide block is located at described
On horizontal guide rail, described support motor is fixed on described slide block, and described support motor passes through in described frames
Screw mandrel and guide post connect described support rail.
3. full-automatic surfing panel moulding apparatus according to claim 1 are it is characterised in that described switching mechanism includes setting respectively
Main switching mechanism in two clamp bracket and from switching mechanism, described main switching mechanism includes 180 degree tumble cylinder, described
180 degree tumble cylinder connect described clip claw mechanism, described include rotating freely axle from switching mechanism, described rotate freely axle connect
Described clip claw mechanism.
4. full-automatic surfing panel moulding apparatus according to claim 3 are it is characterised in that the work of described 180 degree tumble cylinder
Stopper rod is provided with limited block, and the housing of described 180 degree tumble cylinder is fixed with one piece of fixed plate, and described fixed plate is provided with limit
Position bolt, described caging bolt can stop described limited block.
5. the full-automatic surfing panel moulding apparatus according to claim 1 or 3 or 4 are it is characterised in that described switching mechanism is in institute
The position stated on upright guide rail is controlled by lifting motor.
6. full-automatic surfing panel moulding apparatus according to claim 1 are it is characterised in that described clip claw mechanism includes thumb gas
Cylinder and upper and lower pulldown, two finger bars of described thumb cylinder are respectively fixed with guide pad, and described guide pad is provided with guide groove, described leads
It is provided with regulation guide rail, described upper and lower pulldown is fixedly connected with two regulation guide rails by contiguous block respectively, on described guide pad in groove
The position of corresponding described guide groove and direction are provided with some screws, described regulation guide rail by the clamping screw that is connected with this screw Lai
Locking, the folding of described upper and lower pulldown adjusts, by with described, the described thumb air cylinder driven that guide rail is connected.
7. full-automatic surfing panel moulding apparatus according to claim 6 are it is characterised in that on the clamping face of described upper and lower pulldown
It is provided with locating piece.
8. full-automatic surfing panel moulding apparatus according to claim 1 are it is characterised in that the surface of described horizontal guide rail sets
There is infrared locator, described infrared locator is fixed with described clamp bracket by pole.
9. full-automatic surfing panel moulding apparatus according to claim 1 are it is characterised in that the clamping of described horizontal guide rail one end
Support can move along described horizontal guide rail.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610958164.4A CN106475792B (en) | 2016-11-03 | 2016-11-03 | Full-automatic surfing panel moulding apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610958164.4A CN106475792B (en) | 2016-11-03 | 2016-11-03 | Full-automatic surfing panel moulding apparatus |
Publications (2)
Publication Number | Publication Date |
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CN106475792A true CN106475792A (en) | 2017-03-08 |
CN106475792B CN106475792B (en) | 2018-11-02 |
Family
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Application Number | Title | Priority Date | Filing Date |
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CN201610958164.4A Expired - Fee Related CN106475792B (en) | 2016-11-03 | 2016-11-03 | Full-automatic surfing panel moulding apparatus |
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CN (1) | CN106475792B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107840145A (en) * | 2017-11-30 | 2018-03-27 | 苏州弘瀚自动化科技有限公司 | A kind of automatic turning device |
CN112497767A (en) * | 2020-11-12 | 2021-03-16 | 威海卡尔维森船艇有限公司 | Efficient surfboard processing equipment |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5904082A (en) * | 1995-02-10 | 1999-05-18 | Index-Werke Gmbh & Co. Kg Hahn & Tessky | Multiple-spindle turning machine |
CN201115953Y (en) * | 2007-08-21 | 2008-09-17 | 南车戚墅堰机车有限公司 | Workpiece deflection turn-over device |
CN102240822A (en) * | 2011-07-06 | 2011-11-16 | 东风(十堰)底盘部件有限公司 | Automobile cross beam drilling fixture |
CN103659136A (en) * | 2013-12-10 | 2014-03-26 | 南车长江车辆有限公司 | Car body overturning device |
CN204125082U (en) * | 2014-05-26 | 2015-01-28 | 中联重科股份有限公司 | Workpiece turnover equipment |
CN105858158A (en) * | 2016-05-27 | 2016-08-17 | 深圳市劲拓自动化设备股份有限公司 | Automatic overturning device |
CN206277138U (en) * | 2016-11-03 | 2017-06-27 | 浙江博拉自动化科技有限公司 | Full-automatic surfing panel moulding apparatus |
-
2016
- 2016-11-03 CN CN201610958164.4A patent/CN106475792B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5904082A (en) * | 1995-02-10 | 1999-05-18 | Index-Werke Gmbh & Co. Kg Hahn & Tessky | Multiple-spindle turning machine |
CN201115953Y (en) * | 2007-08-21 | 2008-09-17 | 南车戚墅堰机车有限公司 | Workpiece deflection turn-over device |
CN102240822A (en) * | 2011-07-06 | 2011-11-16 | 东风(十堰)底盘部件有限公司 | Automobile cross beam drilling fixture |
CN103659136A (en) * | 2013-12-10 | 2014-03-26 | 南车长江车辆有限公司 | Car body overturning device |
CN204125082U (en) * | 2014-05-26 | 2015-01-28 | 中联重科股份有限公司 | Workpiece turnover equipment |
CN105858158A (en) * | 2016-05-27 | 2016-08-17 | 深圳市劲拓自动化设备股份有限公司 | Automatic overturning device |
CN206277138U (en) * | 2016-11-03 | 2017-06-27 | 浙江博拉自动化科技有限公司 | Full-automatic surfing panel moulding apparatus |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107840145A (en) * | 2017-11-30 | 2018-03-27 | 苏州弘瀚自动化科技有限公司 | A kind of automatic turning device |
CN112497767A (en) * | 2020-11-12 | 2021-03-16 | 威海卡尔维森船艇有限公司 | Efficient surfboard processing equipment |
CN112497767B (en) * | 2020-11-12 | 2022-11-04 | 威海卡尔维森船艇有限公司 | Efficient surfboard processing equipment |
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Effective date of registration: 20180906 Address after: 310000 179, room 4, No. 16, Zang Tang science and Technology Economic Zone, Xihu District, Hangzhou, Zhejiang. Applicant after: HANGZHOU BOLAA NETWORK TECHNOLOGY Co.,Ltd. Address before: 317200 No. 9 ho Fang Road, Shifeng street, Tiantai County, Taizhou, Zhejiang Applicant before: ZHEJIANG BOLA AUTOMATION TECHNOLOGY CO.,LTD. |
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