CN206150395U - Macadamia nut rejuvenator - Google Patents
Macadamia nut rejuvenator Download PDFInfo
- Publication number
- CN206150395U CN206150395U CN201620644499.4U CN201620644499U CN206150395U CN 206150395 U CN206150395 U CN 206150395U CN 201620644499 U CN201620644499 U CN 201620644499U CN 206150395 U CN206150395 U CN 206150395U
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- broken
- broken shell
- shell
- knife
- cutterhead
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Abstract
The utility model discloses a macadamia nut rejuvenator, which comprises a frame, feed arrangement, breaking apparatus, discharging device and electric cabinet, breaking apparatus includes shell breaking mechanism and actuating mechanism, shell breaking mechanism is including broken housing box, the material guide box lid, the blade disc, shell breaking knife and cutter head shaft, material guide box lid with break housing box cooperation installation back and form broken housing box room, cutter head shaft passes brokenly the housing box room and installs in the frame through the bearing frame, the blade disc includes a disk body and a shell breaking knife, the blade disc sets up at the indoor and suit of broken housing box on cutter head shaft, the housing box room will be broken and two broken rooms will be separated into, install the 2nd shell breaking knife on the inner wall of broken case room both sides, it is equipped with feed inlet and discharge gate to cover at material guide box, the utility model discloses a shear effect of a shell breaking knife when rotatory in -process interlocks is utilized with the 2nd shell breaking knife to broken shell side method, break the shell to the nut that gets into broken room after, see kernel and shell off by discharging device. Continuous, efficient, the broken shell of whole broken shell process is effectual.
Description
Technical field
The utility model is related to nut cracking equipment technical field, especially a kind of Queensland nut rejuvenator.
Background technology
Queensland nut has very high nutritive value, and the reputation for have " king of dry fruit " claims, and is widely loved by the people, but Australia is hard
The shell of fruit is hard to be difficult to break, and carrying out broken shell to Queensland nut in prior art mainly has two kinds of manual broken shell and mechanical shell-breaking
Mode.
The mode of manual broken shell mainly adopts nutcracker（Such as the Chinese utility model of Application No. 201420370566.9
A kind of Queensland nut nutcracker disclosed in patent）Shuck is clipped broken or oppressed one by one so as to broken, the cracking manner efficiency pole
Low, high labor intensive can only be suitable for family and use, it is impossible to meet the needs of processing enterprise.
The mode of mechanical shell-breaking is greatly improved relative to manual cracking manner, efficiency, and labour intensity is low, can be suitable for processing
The development of enterprise, mechanical shell-breaking mainly has impact to break into pieces and extrudes the mode of saw pin.
The mode that impact is broken into pieces is to drive to tap to hammer into shape by the operation of a machine to be broken into pieces fixed nut, specifically can be joined
According to Application No. 201310672237.X Chinese invention patent disclosed in nut crusher, and Application No.
201210416458.6 Chinese invention patent disclosed in punching type Queensland nut rejuvenator.The broken shell side broken into pieces using impact
Formula, during actually used, due to the bad grasp of impulsive force, but also is affected, disposably by shuck its rigidity
The probability of broken shell is low, and multiple fragmentation procedure is needed often, causes low production efficiency.Simultaneously can also due to multiple fragmentation procedure,
The impact of impact position, while broken shell, is also easy to damage kernel, and kernel breaking rate is higher, increases the processing cost of enterprise.
The mode of extruding saw pin is the broken shell by way of extruding again after saw blade cutting nut shell running up,
Such as the Chinese invention patent of Application No. 201210325202.4, disclosure is a kind of to extrude sawing formula Queensland nut rejuvenator, including
Feed bin, rotary quantitative feeding mechanism, material guiding mechanism, sawing fluting and extrusion cracking comprehensive organ, bending curved tooth orientation
Groove pressure adjustmenting mechanism, discharge bucket, transmission system, actuating unit, frame, gear shift, safty shield part are constituted,
Wherein, actuating unit is divided to two groups to impart power to sawing fluting respectively with extrusion cracking comprehensive organ central shaft drive saw blade work
High speed rotary motion, while imparting power to transmission system；Sawing fluting and extruding are imparted power to by transmission system
Two fluted discs make low-speed rotation along center shaft axis in broken shell comprehensive organ, while imparting power to gear shift reality
The uniform speed rotation of existing rotary quantitative feeding mechanism；Nut enters rotary quantitative feeding mechanism from feed bin, enters back into thing
Material guiding mechanism, subsequently into sawing fluting and extrusion cracking comprehensive organ；Slot and squeeze according to ration feeding machine structure and sawing
The strict fixed ratio transmission of shell comprehensive organ is crushed, the simultaneously match of feeding and broken shell is realized；Quantitative feed turntable often rotates a circle,
A nut is exported to material guide.Using the extruding sawing formula Queensland nut rejuvenator, can preferably ensure kernel
Integrality, but the equipment needs for the good nut of conformity, can be only achieved preferable broken shell effect, not so occurs
Some are sawed not open or squeeze not broken problem, and the finished product yield rate of time processing is poor.
The content of the invention
The purpose of this utility model is to overcome the shortcomings of above-mentioned prior art, there is provided a kind of shell-breaking efficiency is high, kernel breaks
The low Queensland nut rejuvenator of broken rate.
To achieve these goals, the technical solution adopted in the utility model is：A kind of Queensland nut rejuvenator, including machine
Frame, feed arrangement, hulling machine, drawing mechanism and electric cabinet, it is characterised in that：The feed arrangement includes material feeding box, electromagnetism
The bilateral of vibrator, the vibra shoot being arranged on below material feeding box feed opening, the plectrum being arranged in vibra shoot and connection vibra shoot
Road blanking groove, material feeding box by adjusting screw rod be arranged on the frame on, electromagnetic vibrator by bearing be arranged on frame on and
Be connected.
The hulling machine includes shell-breaking mechanism and drive mechanism, shell-breaking mechanism include broken shell case, guide case lid, cutterhead,
First broken shell knife, the second broken shell knife and cutter axis, guide case lid coordinates with broken shell case and formed after installation broken shell chamber, and cutter axis are worn
Cross broken shell chamber and be arranged in frame by bearing block, the rotation of cutter axis is driven by drive mechanism, in the two sides of cutterhead
On be mounted on multiple first broken shell knives, cutterhead is arranged in broken shell chamber and is sleeved on cutter axis, and broken shell chamber is separated
Into two crushing chambers, the second broken shell that shearing is engaged with the first broken shell knife is installed with broken chamber both sides inwall
Knife, be provided with guide case lid for connect the charging aperture of binary channels blanking groove and crushing chamber with for connecting going out for drawing mechanism
Material mouth.
The drawing mechanism includes discharging chute, cover plate and discharging buffer board, and discharging chute is connected to the guide case lid
Discharging opening on, cover plate on discharging chute, discharging buffer board by rotating shaft be arranged on discharging chute entrance point on.
Further, 8 the first broken shell knives are respectively provided with the cutterhead two sides, centered on the card center of circle, in radiation
Shape is uniformly arranged on cutterhead, and the angle of two neighboring first broken shell knife is 45 °.
Further, the broken shell case and bag bracket backboard and the side panel being fixed on backboard both sides of the edge, per block
One chock is installed, the second broken shell knife is fixed on the cutterhead using chock on side panel.
Further, the discharging buffer board is made up of food grade plastic materials, and band transparency cover is provided with the cover plate
Observation window.
Further, a baffle plate and guide slide rail are installed in the guide case lid entrance.
Further, the drive mechanism includes motor, drive shaft, big belt wheel, small pulley, minor sprocket and installed in described
Big sprocket wheel on cutter axis, drive shaft is arranged in the frame by two bearing blocks, and small pulley is arranged on motor output shaft
On, big belt wheel is arranged on one end of drive shaft and is connected by belt with small pulley, and minor sprocket is arranged between two bearing blocks
Drive shaft on and be connected by chain with the big sprocket wheel.
Further, the cross section of the binary channels blanking groove is in W shapes.
The beneficial effects of the utility model are：Simple structure, during production, nut is by under material feeding box Jing vibra shoots, binary channels
Two broken shell rooms are entered after hopper, when cutterhead rotates, using the shearing of the first broken shell knife and the second broken shell knife when rotation interlocks
Effect, completes broken shell, and whole broken shell process is continuous, the kernel and shell after broken shell along the discharging chute of drawing mechanism slide from
Rejuvenator is driven, waits to be sorted；Overall broken shell effect is good.Further, since being provided with two broken shell rooms, broken shell is carried out simultaneously, effect
Rate is high；And both sides carry out broken shell simultaneously, suffered power is consistent, and the stability of whole machine is more preferable during broken shell, indirect elongate member
Service life, not only improve production efficiency but also had reduced maintenance cost.
Further, the observation window equipped with transparency cover with the operating mode inside real-time monitoring rejuvenator except can also be facilitated residual
The cleaning of slag；And the buffer board that discharges is made using food plastic, by reducing speed of the nut from broken shell room out, slow down discharging
Impact of the tank wall to kernel, improves rate of perfect kernel.
The performance characteristics of whole machine are as follows：
What 1. the machine broken shell was utilized is the first broken shell knife（Moving knife）With the second broken shell knife（Stationary knife）Shear action, broken shell
Cheng Lianxu, efficiency high, broken shell effect are good：Per hour broken shell amount is about 150kg（Maximum production capacity is up to 200kg/h）, shell-breaking rate
95%, rate of perfect kernel 90%；2. using the transmission scheme of double reduction, broken shell relatively low, the necessary electromotor power only 1.1kw of power consumption；3. it is whole
Machine height only 1240mm, nut charging is easy, meets the design requirement of ergonomics, package size length, width and height：
1115x500x1240mm；4. the parts for contacting with nut（Material feeding box, vibration feeding groove, broken shell room, feed box etc.）Adopt
304 stainless steels make, and meet the requirement of food sanitation safe.
Description of the drawings
Below in conjunction with the accompanying drawings the utility model is described in further detail.
Fig. 1 is structural representation of the present utility model.
Fig. 2 removes the structural representation of hood for the utility model.
Fig. 3 is the structural decomposition diagram of feed arrangement in the utility model.
Fig. 4 is the structural representation that hulling machine removes guide case lid in the utility model.
Fig. 5 is the structural representation of shell-breaking mechanism in the utility model.
Fig. 6 is the structural representation of guide case lid in the utility model.
Fig. 7 is the structural representation of the side panel of broken shell casing in the utility model.
Fig. 8 is the structural representation of guide case lid and drawing mechanism in the utility model.
Specific embodiment
As shown in figures 1-8, a kind of Queensland nut rejuvenator of the utility model, including hulling machine 1, feed arrangement 2, discharging
Device 3, electric cabinet 4, frame 5 and hood 6.
As shown in figure 3, above-mentioned feed arrangement 2 includes material feeding box 21, electromagnetic vibrator 22, is arranged under material feeding box feed opening
The vibra shoot 23 of side and the binary channels blanking groove 24 of connection vibra shoot, material feeding box 21 is arranged in frame 5 by adjusting screw rod 25；
Electromagnetic vibrator 22 is arranged in frame 5 and with the plectrum 27 in vibra shoot 23 by bearing 26 and is connected.Electromagnetic vibrator 22
During action, plectrum 27 can swing and Queensland nut be dialled in binary channels blanking groove 24.In the present embodiment, binary channels blanking groove 24
Cross section is in W shapes.
As shown in figs. 4-7, above-mentioned hulling machine 1 includes shell-breaking mechanism 11 and drive mechanism 12, and shell-breaking mechanism 11 includes broken
Housing box 111, guide case lid 112, cutterhead 113, the first broken shell knife 114, the second broken shell knife 115 and cutter axis 116.Wherein, guide
Case lid 112 coordinates with broken shell case 111 and formed after installation broken shell chamber；The entrance of guide case lid 112 is also installed by the He of one baffle plate 1121
Guide slide rail 1122.Ensure that Queensland nut is swimmingly crushed after falling from binary channels blanking groove 24 in crushing chamber 117.
Above-mentioned cutter axis 116 through broken shell chamber and by bearing block 1161 be arranged on frame 5 on, cutter axis 116 turn
It is dynamic to be driven by drive mechanism 12.Multiple first broken shell knives 114 are mounted on the two sides of cutterhead 113, cutterhead 113 is arranged on
Broken shell chamber is interior and is sleeved on cutter axis 116, broken shell chamber is separated into into two crushing chambers 117, in broken chamber both sides
The second broken shell knife 115 that shearing is engaged with the first broken shell knife 114 is installed with wall, on guide case lid 112 use is provided with
In connection binary channels blanking groove 24 and crushing chamber 117 charging aperture with for connecting the discharging opening of drawing mechanism 3.
In the present embodiment, 8 the first broken shell knives 114 are respectively provided with the two sides of above-mentioned cutterhead 113, specifically with cutterhead
Radially distributed on cutterhead 113 centered on the card center of circle, the angle of two neighboring first broken shell knife 114 is 45 °.
Above-mentioned broken shell case 111 includes arc backboard 1111 and the side panel 1112 being fixed on backboard both sides of the edge, in every piece of side panel
One chock 1113 is installed, above-mentioned second broken shell knife 115 is fixed on cutterhead using chock 1113 on 1112, side panel 1112 with
Bearing block 1161 is fixedly connected.Be so designed that, when cutterhead is rotated, can make the first broken shell knife 114 and the second broken shell knife 115 it
Between the optimum shear effect of formation, shell-breaking rate of the present utility model can be lifted.
Specifically, above-mentioned drive mechanism 12 includes motor 121, drive shaft 122, big belt wheel 123, small pulley 124, minor sprocket
125 and the big sprocket wheel 126 on cutter axis.Drive shaft 122 is arranged in frame 5 by two bearing blocks 127, small pulley
124 are arranged on motor output shaft, and big belt wheel 123 is arranged on one end of drive shaft 122 and passes through belt 128 with small pulley 124
Connection, minor sprocket 125 is arranged in the drive shaft 122 between two bearing blocks and with big sprocket wheel 126 and is connected by chain 129
Connect.Big belt wheel 123 and small pulley 124；Minor sprocket 125 and big sprocket wheel 126, are used in conjunction with each other between them, size it
The difference divided in simply size, the i.e. diameter of big belt wheel 123 are bigger than small pulley 124, and the diameter of big sprocket wheel 126 compares minor sprocket
125 is big.
As shown in figure 8, above-mentioned drawing mechanism 3 includes discharging chute 31, the peace being connected on the discharging opening of guide case lid 112
The cover plate 32 being mounted on discharging chute 31 and discharging buffer board 33.Discharging buffer board 33 is arranged on discharging chute 31 by rotating shaft
Entrance point.Discharging buffer board 33 is made up of food grade plastic materials, can buffer the speed that broken rear shell and kernel are thrown out of,
Reduce the loss percentage of kernel.In addition, the observation window with transparency cover 34 is additionally provided with cover plate 32, for observing Australia during production
Nut fruit crushing situation.
The course of work of the present utility model comprises the steps.
：Adjust the position of material feeding box 21 by adjusting screw rod 25 first, make the feed opening of material feeding box 21 and the import of vibra shoot 23
Spacing between end meets the size of the Queensland nut of needs broken shell, then installs the first broken shell knife 114 and the second broken shell knife
115, the first broken shell knife 114 for being adopted and the second broken shell knife 115 are by the high speed with high rigidity, high-wearing feature and high-fire resistance
Steel is made；Queensland nut is put in material feeding box again.
：Start motor 121, after working well, start electromagnetic vibrator 22, control electric current is set to 300mA, in material feeding box
Nut sequentially slips into vibra shoot with vibration by the outlet of material feeding box, and arranges entrance binary channels blanking in alignment
In groove, then imported in crushing chamber by the charging aperture of guide case lid.
：When Queensland nut enters crushing chamber 117, drive mechanism 12 is rotated with movable knife disc 113, and rotating speed is 306r/min, rotation
During turning, the first broken shell knife 114 on cutterhead 113 is handed over the second broken shell knife 114 installed in broken shell chamber both sides
Stagger the time, form shearing force, after the Queensland nut shell being clipped between two knives is shredded, throw away crushing chamber.
S4：Kernel and shell after broken shell is flowed out Jing after the discharging buffer board buffering of drawing mechanism by discharging chute, is completed
Broken shell.
In addition, in process of production, the observation window on cover plate can be passed through, can the broken situation of real time inspection, determine whether to need
Carry out the cleaning of residue and the replacing of cutter.
Finally it should be noted that above content is only illustrating the technical solution of the utility model, rather than to this practicality
The restriction of novel protected scope, simple modification that one of ordinary skill in the art is carried out to the technical solution of the utility model or
Person's equivalent, all without departing from the spirit and scope of technical solutions of the utility model.
Claims (8)
1. a kind of Queensland nut rejuvenator, including frame, feed arrangement, hulling machine, drawing mechanism and electric cabinet, its feature exists
In：The feed arrangement includes material feeding box, electromagnetic vibrator, the vibra shoot being arranged on below material feeding box feed opening, is arranged on and shakes
The binary channels blanking groove of plectrum and connection vibra shoot in dynamic groove, material feeding box is arranged in the frame by adjusting screw rod, electricity
Magnetic vibrator is arranged in frame and with plectrum by bearing and is connected；
The hulling machine includes shell-breaking mechanism and drive mechanism, shell-breaking mechanism include broken shell case, guide case lid, cutterhead, first
Broken shell knife, the second broken shell knife and cutter axis, guide case lid coordinates with broken shell case and formed after installation broken shell chamber, and cutter axis pass through broken
Housing box room and it is arranged in frame by bearing block, the rotation of cutter axis is driven by drive mechanism, on the two sides of cutterhead
Multiple first broken shell knives are installed, cutterhead is arranged in broken shell chamber and is sleeved on cutter axis, and broken shell chamber is separated into into two
Individual crushing chamber, is installed with the second broken shell knife that shearing is engaged with the first broken shell knife on broken chamber both sides inwall,
Guide case lid be provided with for connect the charging aperture of binary channels blanking groove and crushing chamber with for connecting the discharging opening of drawing mechanism；
The drawing mechanism includes discharging chute, cover plate and discharging buffer board, and discharging chute is connected to going out for the guide case lid
In material mouth, cover plate on discharging chute, discharging buffer board be arranged on discharging chute entrance point on.
2. Queensland nut rejuvenator according to claim 1, it is characterised in that：8 are respectively provided with the cutterhead two sides
One broken shell knife, radially distributed on cutterhead centered on the card center of circle, the angle of two neighboring first broken shell knife is
45°。
3. Queensland nut rejuvenator according to claim 2, it is characterised in that：The broken shell case and bag bracket backboard and fixation
Side panel on backboard both sides of the edge, is provided with a chock on every piece of side panel, and the second broken shell knife is solid using chock
It is scheduled on the cutterhead.
4. Queensland nut rejuvenator according to claim 1, it is characterised in that：The discharging buffer board is by food grade plastic material
Material is made.
5. Queensland nut rejuvenator according to claim 1, it is characterised in that：The sight with transparency cover is provided with the cover plate
Examine window.
6. Queensland nut rejuvenator according to claim 1, it is characterised in that：The guide case lid entrance is installed by one baffle plate
With guide slide rail.
7. the Queensland nut rejuvenator according to claim 1-6 any one claim, it is characterised in that：The drive mechanism
Including motor, drive shaft, big belt wheel, small pulley, minor sprocket and the big sprocket wheel on the cutter axis, drive shaft passes through two
Individual bearing block be arranged on the frame on, small pulley be arranged on motor output shaft on, big belt wheel be arranged on drive shaft one end and
It is connected by belt with small pulley, minor sprocket is arranged in the drive shaft between two bearing blocks and passes through chain with the big sprocket wheel
Bar is connected.
8. Queensland nut rejuvenator according to claim 7, it is characterised in that：The cross section of the binary channels blanking groove is in W
Shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620644499.4U CN206150395U (en) | 2016-06-27 | 2016-06-27 | Macadamia nut rejuvenator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620644499.4U CN206150395U (en) | 2016-06-27 | 2016-06-27 | Macadamia nut rejuvenator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206150395U true CN206150395U (en) | 2017-05-10 |
Family
ID=58646364
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620644499.4U Withdrawn - After Issue CN206150395U (en) | 2016-06-27 | 2016-06-27 | Macadamia nut rejuvenator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206150395U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105942546A (en) * | 2016-06-27 | 2016-09-21 | 中国热带农业科学院农业机械研究所 | Macadamia nut hull breaking machine and hull breaking method |
| CN114711437A (en) * | 2022-03-04 | 2022-07-08 | 广东广益科技实业有限公司 | Automatic nut opening device |
-
2016
- 2016-06-27 CN CN201620644499.4U patent/CN206150395U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105942546A (en) * | 2016-06-27 | 2016-09-21 | 中国热带农业科学院农业机械研究所 | Macadamia nut hull breaking machine and hull breaking method |
| CN114711437A (en) * | 2022-03-04 | 2022-07-08 | 广东广益科技实业有限公司 | Automatic nut opening device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170510 Effective date of abandoning: 20181204 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20170510 Effective date of abandoning: 20181204 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |