CN207325014U - Low ionization rate Filing apparatus - Google Patents

Low ionization rate Filing apparatus Download PDF

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Publication number
CN207325014U
CN207325014U CN201721301050.9U CN201721301050U CN207325014U CN 207325014 U CN207325014 U CN 207325014U CN 201721301050 U CN201721301050 U CN 201721301050U CN 207325014 U CN207325014 U CN 207325014U
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CN
China
Prior art keywords
impeller
filing apparatus
cutterhead
ionization rate
crusher chamber
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CN201721301050.9U
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Chinese (zh)
Inventor
王彦波
黄思银
于航
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ZHENGZHOU JINGHUA ENGINEERING Co Ltd
Henan University of Technology
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ZHENGZHOU JINGHUA ENGINEERING Co Ltd
Henan University of Technology
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Application filed by ZHENGZHOU JINGHUA ENGINEERING Co Ltd, Henan University of Technology filed Critical ZHENGZHOU JINGHUA ENGINEERING Co Ltd
Priority to CN201721301050.9U priority Critical patent/CN207325014U/en
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Abstract

A kind of low ionization rate Filing apparatus suitable for potato whole flour processing, including rack, feeding mechanism, rack-mounted crusher chamber, impeller, file disk and the discharge port being arranged in crusher chamber, it is characterised in that:Feeding mechanism uses the cantilevered feeding auger driven by gear reducer, and feeding auger front end is located at crusher chamber feed inlet;Impeller is marginal convolution slice structure, and impeller is connected by tapered sleeve with impeller spindle, and impeller spindle is driven by transmission mechanism and motor;File disk is the nearly camber plank frame being made of multiple cutterheads, is installed in crusher chamber bottom, and installation saw blade is offered on each cutterhead holds cutter groove and blanking groove.This Filing apparatus utilizes auger feeding, rotated by high speed of the belt pulley impeller on main shaft, with saw blade collective effect, attrition crushing is carried out to potato wedge and sawtooth cuts the principle that cracks being combined and potato wedge progress ultra small scale manufacture is crushed, reduce the particle size after cracking of potato wedge, starch ionization rate is reduced, reduces energy expenditure, improves work efficiency.

Description

Low ionization rate Filing apparatus
Technical field:
A kind of low ionization rate Filing apparatus is the utility model is related to, is mainly used for the raw material size degradation of potato starch, also may be used Root tuber, stem tuber for other crops it is broken, can be used alone or matched with other crushing plants.
Background technology
At present, crushing plant is widely used that crusher and Filing apparatus in domestic potato starch processing.
Chinese patent CN200420011056 is a kind of Filing apparatus, is the tiny sawtooth by saw blade quickly to potato wedge Carry out rasion, be broken into smalls shape, make the more separate out of the starch granules wrapped up in cell.Chinese patent CN200620120495.2 is a kind of straight-connected filing-grinding machine, substantially similar with above-mentioned patent.
Chinese patent CN201420507711.3 is a kind of self-driving type Filing apparatus, is characterized in:Fixed in inner wall of rotary drum face There is rotor assembly, the fixed stator component in fixing axle, has certain interval to form magnetic field between stator module and rotor assembly Magnetic gap, when stator winding coil connects alternating current, rotor assembly drives roller to be rotated around stator module, drives rasion saw blade complete The rasion of paired potato wedge crushes.
All these crushers, Filing apparatus are all the ionization rates that starch is improved by rasion, make more starch dissociate Come.And above Filing apparatus power of motor is also relatively large, energy consumption is very high.
But reduce the particle size after cracking of material, it is necessary to by raw material size degradation during the processing of potato starch Starch ionization rate is reduced at the same time, avoids the loss of nutritional ingredient.In the production process of potato starch, raw material block footpath is larger, Using original rasion repeatedly or the processing technology using two level rasion, starch ionization rate is high, the loss of nutritional ingredient, while energy Consumption is also very high.To reduce ionization rate, nutrient loss is reduced, reduces energy consumption, can be most by way of ultra small scale manufacture cracks Limits reduce starch ionization rate, reduce the loss of nutritional ingredient so that potato staple food is achieved.At the same time can be effective Reduce energy consumption.
The content of the invention
What the purpose of this utility model was based on above-mentioned prior art situation and designed is suitable for potato whole flour processing Low ionization rate Filing apparatus, raw material crushing efficiency can be effectively improved using the Filing apparatus, reduce starch ionization rate, while effectively reduce Energy consumption.
The purpose of this utility model is achieved through the following technical solutions:
A kind of low ionization rate Filing apparatus, including rack, feeding mechanism, rack-mounted crusher chamber, is arranged on broken Impeller, file disk and discharge port in chamber, wherein:Feeding mechanism uses the cantilevered feeding auger driven by gear reducer, feeding Auger front end is located at crusher chamber feed inlet;Impeller is marginal convolution slice structure, and impeller is connected by tapered sleeve with impeller spindle, leaf Wheel main shaft is connected by transmission mechanism with motor(I.e. impeller spindle is driven by transmission mechanism and motor);File disk is by more The nearly camber plank frame that a cutterhead is formed, is installed in crusher chamber bottom, and holding for installation saw blade is offered on each cutterhead Cutter groove and blanking groove.
Blade on the impeller leans forward in 5 ° of -15 ° of angles to rotation direction.
Impeller spindle is connected by belt transmissioning mode with motor, and equipped with mobile slide block type belt tensioning mechanism.
The cutterhead can be following two structure types(Referring to Fig. 4,5), a kind of structure is:Cutterhead is while be straight flange knot Structure, another side are open type blanking slot structure, and what plane offered installation saw blade on cutterhead holds cutter groove.
Another structure is:Cutterhead both sides are symmetrical, are open type blanking slot structure, with forming bar after the splicing of adjacent cutterhead Shape blanking groove, what plane offered installation saw blade on cutterhead holds cutter groove.
The saw blade is two-sided saw-tooth-type structures, is directly installed on and holds in cutter groove.
The size degradation principle of the utility model is as follows:Material enters crusher chamber cavity by feeding auger, in motor, belt pulley Drive under, impeller at a high speed rotate, drive potato wedge quickly move.Impeller blade leaning forward to rotation direction with certain angle A bit, when impeller rotates at a high speed under the drive of main shaft, Force decomposition that blade turns forward is for forward thrust and downwards Extruding force be applied on material, under the collective effect of impeller and saw blade, formed and the ultra small scale manufacture of material crushed.In impeller and Under the common shear action of saw blade, by potato wedge size degradation into fine particle.Feeding auger is cantilevered, and bearing chamber is being twisted with gear reducer Imperial axis the same end, other end is hanging, does not influence feeding, while avoid putty.Saw blade shape is two-sided sawtooth pattern, and two sides has Sawtooth, single side sawtooth effect during work, can overturn saw blade after the abrasion of single side sawtooth and be continuing with another side sawtooth.Saw blade is installed Mode uses draw and insert-type, easy for installation, replaces simple, easy care.The nearly globoidal structure that file disk is made of multiple cutterheads, often On a cutterhead all cutter groove and blanking groove are held with one.Cutterhead may be designed to two kinds of structures(Referring to Fig. 4, Fig. 5), cutterhead and saw blade Mounting means is similar, using draw and insert-type insert mode, installs and its conveniently, can be directly inserted into below impeller, it is not necessary to tear open Unload impeller.
When equipment is in running order, impeller rotates at a high speed, and raw material enters crusher chamber chamber by feeding auger from feed inlet In vivo, under the effect of the shear extrusion of impeller and saw blade, it is fractured into the particle of 1-3mm.Then fallen, entered by discharge port Into next process.
Compared with Filing apparatus of the prior art, the rasion of the utility model machines potato whole flour not only starch ionization rate It is low, and energy consumption is greatly reduced.Meanwhile be also significantly improved in structure, this Filing apparatus structure is simpler, light, Sieve is not required, avoids putty.Saw blade quantity greatly reduces, more economical practical.
Brief description of the drawings
Fig. 1 is the front view of the utility model;
Fig. 2 is the utility model crusher chamber cross-sectional view;
Fig. 3 is the crusher chamber, impeller and file pan portion position axonometric drawing of the utility model;
Fig. 4 is a kind of cutter head structure view;
Fig. 5 is another cutter head structure view;
Fig. 6 is saw blade structure view;
In figure:1st, gear reducer;2nd, screw-conveyer-shaft bearing chamber;3rd, feeding warehouse;4th, feeding auger;5th, impeller;6th, crusher chamber;7th, go out Material mouth;8th, rack;9th, bearing block;10th, impeller spindle;11st, transmission mechanism;12nd, strainer;13rd, motor;14th, cutterhead, 14- 1st, cutter groove, 14-2, blanking groove are held;15th, saw blade;16th, tapered sleeve.
Embodiment
The utility model is described further below in conjunction with attached drawing.
As shown in the figure:A kind of low ionization rate Filing apparatus, including rack, feeding mechanism, rack-mounted crusher chamber 6, Impeller 5, file disk and the discharge port being arranged in crusher chamber 6, wherein:Feeding mechanism uses the cantilevered driven by gear reducer 1 Feeding auger 4, feeding auger front end are located at crusher chamber feed inlet;Impeller 5 is marginal convolution slice structure, and impeller 5 passes through tapered sleeve 16 are connected with impeller spindle 10, and impeller spindle 10 is connected by transmission mechanism 11 with motor 13(I.e. impeller spindle 10 is by driver Structure 11 and motor 13 are driven);File disk is the nearly arc plank frame being made of multiple cutterheads 14, is installed in 6 bottom of crusher chamber Portion, installation saw blade is offered on each cutterhead 14 holds cutter groove 14-1 and blanking groove 14-2.
Blade on the impeller leans forward in 5 ° of -15 ° of angles to rotation direction.
Impeller spindle 10 is connected by belt transmissioning mode with motor 13, and equipped with mobile slide block type belt tensioning mechanism 12。
The cutterhead 14 can be following two structure types, and a kind of structure is:Cutterhead is while be straight flange structure, another side is Open type blanking slot structure, thereon plane offer installation saw blade and hold cutter groove.
Another structure is:Cutterhead both sides are symmetrical, are open type blanking slot structure, with forming bar after the splicing of adjacent cutterhead Shape blanking groove, thereon plane offer installation saw blade and hold cutter groove..
The saw blade 15 is two-sided saw-tooth-type structures, is directly installed on and holds in cutter groove 14-1.
In the operating condition, 13 impeller 5 of motor rotates at a high speed.Material enters above feeding warehouse 3, is twisted by feeding Dragon 4 enters cavity 6.Under the common shear action of impeller 5 and saw blade 15, material is rasped, size degradation, is discharged from discharge port 7.

Claims (6)

1. a kind of low ionization rate Filing apparatus, including rack, feeding mechanism, rack-mounted crusher chamber, is arranged on crusher chamber In impeller, file disk and discharge port, it is characterised in that:Feeding mechanism uses the cantilevered feeding auger of gear reducer driving, feeds Material auger front end is located at crusher chamber feed inlet;Impeller is marginal convolution slice structure, and impeller is connected by tapered sleeve with impeller spindle, Impeller spindle is connected by transmission mechanism with motor;File disk is the nearly camber plank frame being made of multiple cutterheads, is installed in Crusher chamber bottom, installation saw blade is offered on each cutterhead holds cutter groove and blanking groove.
2. low ionization rate Filing apparatus according to claim 1, it is characterised in that:Blade on impeller in 5 ° of -15 ° of angles to Rotation direction leans forward.
3. low ionization rate Filing apparatus according to claim 1, it is characterised in that:Impeller spindle by belt transmissioning mode with Motor connects, and equipped with mobile slide block type belt tensioning mechanism.
4. low ionization rate Filing apparatus according to claim 1, it is characterised in that:The cutterhead is while be straight flange structure, separately While be open type blanking slot structure, what plane offered installation saw blade on cutterhead holds cutter groove.
5. low ionization rate Filing apparatus according to claim 1, it is characterised in that:The cutterhead both sides are symmetrical, are opening Formula blanking slot structure, with forming bar shaped blanking groove after the splicing of adjacent cutterhead, what plane offered installation saw blade on cutterhead holds cutter groove.
6. low ionization rate Filing apparatus according to claim 1, it is characterised in that:Saw blade is two-sided saw-tooth-type structures, directly It is installed on and holds in cutter groove.
CN201721301050.9U 2017-09-30 2017-09-30 Low ionization rate Filing apparatus Active CN207325014U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721301050.9U CN207325014U (en) 2017-09-30 2017-09-30 Low ionization rate Filing apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721301050.9U CN207325014U (en) 2017-09-30 2017-09-30 Low ionization rate Filing apparatus

Publications (1)

Publication Number Publication Date
CN207325014U true CN207325014U (en) 2018-05-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721301050.9U Active CN207325014U (en) 2017-09-30 2017-09-30 Low ionization rate Filing apparatus

Country Status (1)

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CN (1) CN207325014U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109998060A (en) * 2019-04-08 2019-07-12 中国机械工业集团有限公司 A kind of pulping equipment of potato stem tuber raw material
CN109998060B (en) * 2019-04-08 2024-04-26 中国机械工业集团有限公司 Pulping equipment for tuber raw materials of potatoes

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109998060A (en) * 2019-04-08 2019-07-12 中国机械工业集团有限公司 A kind of pulping equipment of potato stem tuber raw material
CN109998060B (en) * 2019-04-08 2024-04-26 中国机械工业集团有限公司 Pulping equipment for tuber raw materials of potatoes

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