CN103056007A - Tobacco stalk crusher - Google Patents
Tobacco stalk crusher Download PDFInfo
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- CN103056007A CN103056007A CN2013100504189A CN201310050418A CN103056007A CN 103056007 A CN103056007 A CN 103056007A CN 2013100504189 A CN2013100504189 A CN 2013100504189A CN 201310050418 A CN201310050418 A CN 201310050418A CN 103056007 A CN103056007 A CN 103056007A
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- offal
- roller
- knife
- beating
- disintegrating machine
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Abstract
The invention relates to a tobacco stalk crusher, which is mainly used for performing online shape-destroying type treatment to various tobacco-associated waste materials such as long, short and break stalks. The tobacco stalk crusher consists of a motor tensioning seat 1, an oil receiving disc 2, a driving mechanism 3, a transmission mechanism 4, a bearing roller 5, a filter frame rail 6, a machine case 7, a base 8, a movable box cover 9, a feed port 10, a discharge port 11, a safety protection cover 12, a vertical mounted bearing 13, and an observation window 14. The tobacco stalk crusher is characterized in that under the drive of the motor, the beating roller 5 is driven to perform high-speed rotation movement along the material feeding direction by the transmission mechanism 4; the tobacco stalks when entering from the feed port 10 are attacked, counter-attacked and collided with beating blades on the rotary beating roller 5 so as to be crushed; in order to avoid the incomplete crushing, the filter frame rail 6 is arranged below the beating roller 5 for receiving and screening the incompletely crushed tobacco stalks; the tobacco stalks on the filter frame rail 6 are rolled up by the wind generated on the blades during the rotation of the beating roller 5, and then are collided with the beating blades again under the action of airflow, so as to be crushed completely; and the stalk powder after the crushing falls into a hopper through the filter frame rail 6 and then is discharged through the discharge port under the action of external airflow.
Description
Technical field
Offal disintegrating machine of the present invention belongs to new and high technology and rebuilds traditional industry---the new high-tech product of tobacco machine special equipment class.
Background technology
According to the byproduct baling line transformation project requirement of stone forest Redrying Factory beating and double roasting workshop, for strengthening relating to the supervision of cigarette waste material, relate to the utilization of cigarette scrap loop, must ruin on the spot the principle that can dispatch from the factory behind the type according to State Tobacco Monopoly Bureau, arrange actual in conjunction with the apparatus and process in the redrying production link, project needs that the discarded object of online production is ruined type online and processes, need configuration that relevant device is installed, that can satisfy discarded object ruins type online.
For this reason, I have invented out this offal disintegrating machine tobacco special equipment at company's design, can ruin on the spot the type processing to all kinds of cigarette waste materials that relate to such as long stalk, short stalk, broken stalks in process of production, and will break into broken end.The machine has stronger adaptability, higher breaking capacity, the needs that require with the special process that satisfies tobacco business.
Summary of the invention
The object of the invention is to provide for design a kind of technical scheme of offal disintegrating machine, this equipment by motor, base, body, beat roller, filter screen frame hurdle, removable box cover, charging aperture, discharging opening, safty shield etc. and partly form.
In the tobacco business threshing and redrying production line, the offal material of 12 ℅-16 ℅ moisture, the type of ruining that relates to the cigarette discarded object are processed.
Dust grain after the pulverizing is even, and granularity is accurate, and particle size stable is not affected by material proportion, profile, operation debugging, output etc., and size distribution curve is weakening greater than the extension of setting value place discreteness; Quality of finished product good, and the material temperature rise is lower in the crushing process.
The offal disintegrating machine is as in the tobacco business beating and double roasting production process, all kinds of cigarette waste materials that relate to such as long stalk, short stalk, broken stalk are ruined the visual plant that type is processed online, high efficiency, stable and reliable operation, economic and practical, its compact conformation, easy access, have the safety detection chain function, crushing performance is good.
Operation principle
Offal disintegrating machine operation principle is by the Motor Drive transferring power, its belt pulley of driven by motor rotates during starter motor, motor pulley is given transmission of power by C type bead apex and is played the roller belt pulley, play the roller belt pulley and connect power passed to by key and beat roll shaft and drive and beat roller along material feeding direction high speed rotary motion, and filtration screen frame hurdle maintains static.
Thereby offal enters Shi Huiyu from the material mouth and rotates the sheet of forging a knife beat on the roller and produce and impact, counterattack, collide and reach crushing effect.
Not exclusively broken for fear of beating roller, below beating roller, filtration screen frame hurdle is set, purpose is to connect sieve and there is not completely offal of fragmentation, the wind-force that produces on the blade when playing the roller rotation can more be rolled the cigarette on the screen pack, these offals collide with the roll shaft blade under airflow function again, and offal is pulverized fully.
For improving the crushing effect to offal, at the removable box cover inner surface zigzag segmental tile is installed.
The offal powder of pulverizing falls into material-falling hopper through filter screen, externally discharges through discharging opening under the effect of system's cyclone dust collectors machine general mood stream.
Can be summed up by above operation principle that long stalk, short stalk, broken stalk etc. are all kinds of to relate to the cigarette waste material is subject to following several mechanical forces in the offal disintegrating machine synergy: 1, by impacting of forging a knife; 2, active force, the frictional force between offal and the zigzag circular arc tiling; 3, filter the screen frame hurdle to the barrier force of offal motion; 4, wind power system and the motive force of beating roller when rotation air-flow that forms; 5, the mutual frictional force between the tobacco stalk raw material surface.Under the synergy of these mechanical forces, offal is ruined the type fragmentation fully just.
Version
This owner will be by power drive motor, active triangle belt wheel, C type bead apex, driven pulley concial disk, safty shield, beat roller, filter screen frame hurdle, casing, base, removable box cover, charging aperture, discharging opening etc. partly consists of.
Beat the core work parts that roller and corresponding filtration screen frame hurdle have formed the machine.Beating roller and mainly partly be made of roll shaft, rotating disk, rotating disk spacer, stub axle, alignment pin, bearing pin spacer, forge a knife etc., is a columniform rotor.On the surface of roll shaft, by the spacing that equates 13 rotating disks are installed, rotating disk be connected with roll shaft by key and with transmission of power to forging a knife, separated respectively by 12 spacers between rotating disk; Be distributed with equably 6 groups along the disk diameter direction by 6 form-separatings such as grade and forge a knife, forging a knife for every group is comprised of 12 sheets of forging a knife, and the whole roller of beating is made of 72 sheets of forging a knife altogether; Forge a knife by rotating disk, stub axle, alignment pin and spacer is connected and fixing, equably along beating the roller circle distribution, the sheet of forging a knife of each five equilibrium adopts alternately arranged in dislocation along beating roll shaft to cutting plane, is conducive to offal and blade impact, bump, impact crushing, to improve crushing effect.
The above-mentioned parameters such as distance of forging a knife line-spacing and spacing, size, the shape of forging a knife of arranging and forging a knife between end and the frame hurdle itself all have very important impact for fragmentation quality and the output of offal.
Filtering the screen frame hurdle is enclosed in outside dozen roller, and beating forges a knife on the roller remains with suitable gap between the top, filtration screen frame hurdle requires to be designed to different forms with quality index according to the different operating of offal disintegrating machine, can be changed according to different needs in the process of using.
The design and installation of removable box cover inner surface has the zigzag segmental tile, be conducive to offal repeatedly with impact, bump, the counterattack of tiling, effectively increase the bump rubbing surface of offal, the percentage of damage of Effective Raise offal.
Equipment top rectangle angle steel flange and casing connect and compose charging aperture.
Beating the roller two ends in the casing centre position is fastened on the frame by bearing.
It is that 360mm, thickness are surrounded by the filtration screen frame hurdle of 5mm by radius that the roller below is beaten in casing inside, filters screen frame hurdle and casing and adopts bayonet type detachably to make up installation.
Forge a knife and adopt the blade of 6mm * 50mm * 170mm, stud with hard alloy blocks on the working surface of blade, to improve its case hardness and wearability, prolong its working life.
Important technological parameters
Particular product performance parameters:
1. motor: 55Kw φ 60mm
2. C type bead apex: interior perimeter L i=2800mm
3. beating the roller rotating speed is: 3000r/min
Performance indications:
1. nominal production capacity: 3000～4000 ㎏/h
2. input offal moisture content 12-16%
3. percentage of damage 〉=95%
4. material variety: offal and relate to the cigarette waste material
Capability of energy dissipation:
1. beat roller general power: 55Kw
2. supply voltage: AC380 ± 38V
3. supply frequency: 50 ± 1HZ
Description of drawings
Fig. 1 is the principles and structure schematic front view of embodiment of the present invention.
Fig. 2 is the structural representation top view of embodiment of the present invention.
Fig. 3 is the A-A sectional structure schematic diagram of embodiment of the present invention Fig. 1.
Fig. 4 is that the B-B of embodiment of the present invention Fig. 3 is to the TV structure schematic diagram.
Describe offal crusher structure, operation principle, design concept in detail by Fig. 1, Fig. 2, Fig. 3, Fig. 4, the present invention mainly will be beaten the parts such as roller, (6) filtration screen frame hurdle, (7) casing, (8) base, (9) removable box cover, (10) charging aperture, (11) discharging opening, (12) safty shield, (13) vertical rolling bearing units, (14) observation window by this owner and consist of by (1) motor tensioning adjusting seat, (2) motor oil drain pan, (3) driving mechanism, (4) transmission mechanism, (5).
The specific embodiment
Below in conjunction with accompanying drawing the embodiment of the present invention technical scheme is further described:
Such as Fig. 1, Fig. 2, Fig. 3, offal disintegrating machine shown in Figure 4, mainly by (1) motor tensioning adjusting seat, (2) motor oil drain pan, (3) driving mechanism, (4) transmission mechanism, (5) beat roller, (6) are filtered the parts such as screen frame hurdle, (7) casing, (8) base, (9) removable box cover, (10) charging aperture, (11) discharging opening, (12) safty shield, (13) vertical rolling bearing units, (14) observation window and are consisted of.
The offal disintegrating machine is by driving mechanism (3) Motor Drive, connects power passed to by key through transmission mechanism (4) active triangle belt wheel, C type bead apex, driven pulley concial disk and plays the roll shaft drive and beat roller (5) and make high speed rotary motion along the material feeding direction.
Offal from material feeding mouth (10) enter Shi Huiyu rotate beat roller (5) thus on the sheet of forging a knife produce and impact, counterattack, collide and reach crushing effect.
Incomplete for fear of fragmentation, below beating roller (5), be provided with filtration screen frame hurdle (6), purpose is to connect sieve and there is not completely offal of fragmentation, the wind-force that produces on the blade when playing roller (5) rotation can be rolled the offal that filters on the screen frame hurdle (6), these offals collide with beating roller (5) sheet of forging a knife under airflow function again, and offal is pulverized fully.
For improving the crushing effect to offal, at removable box cover (9) inner surface the zigzag segmental tile is installed.
The offal powder of pulverizing after filtration screen frame hurdle (6) filtration falls into material-falling hopper, externally discharges through discharging opening under the effect of system's cyclone dust collectors machine fan airflow.
Long stalk, short stalk, broken stalk etc. are all kinds of to relate to the cigarette waste material is subject to following several mechanical forces in the offal disintegrating machine synergy: 1, by impacting of forging a knife; 2, active force, the frictional force between offal and the zigzag circular arc tiling; 3, filter the screen frame hurdle to the barrier force of offal motion; 4, wind power system and the motive force of beating roller when rotation air-flow that forms; 5, the mutual frictional force between the tobacco stalk raw material surface.Under the synergy of these mechanical forces, offal is ruined the type fragmentation fully just.
Driving mechanism (3) is made of a Y250M-2 55kw φ 60mm 3000r/min motor.
Transmission mechanism (4) active triangle belt wheel is installed on driving mechanism (3) motor shaft, through C type bead apex power and motion is passed to be installed on the driven pulley concial disk of beating on the roller (5) and to drive and beat roller (5) and make high speed rotary motion.
Beating roller (5) and mainly partly be made of roll shaft, rotating disk, rotating disk spacer, stub axle, alignment pin, bearing pin spacer, forge a knife etc., is a columniform rotor.By the equidistant from distance rotating disk that 13 diameters are installed is 420mm, rotating disk is connected with roll shaft by key, is separated respectively by 12 spacers between rotating disk on roll shaft; Be distributed with equably 6 groups along the disk diameter direction by 6 form-separatings such as grade and forge a knife, forging a knife for every group is comprised of 12 sheets of forging a knife, and the whole roller of beating is made of 72 sheets of forging a knife altogether; Forge a knife by rotating disk, stub axle, alignment pin and spacer is connected and fixing, and transmission of power is forged a knife; Forge a knife equably along beating the roller circle distribution, the sheet of forging a knife of each five equilibrium replaces arranged in dislocation along beating roll shaft to the cutting plane employing; Forge a knife and adopt the blade of 6mm * 50mm * 170mm, stud with hard alloy blocks on the working surface of blade, to improve its case hardness and wearability, prolong its working life.
Filtering screen frame hurdle (6), to be designed to radius be that 360mm, thickness are the semicircle form of 5mm, its center of circle with play roller (5) dead in line; It is that 8mm, spacing are the equally distributed mesh of 15mm that wire side is furnished with diameter, filters screen frame hurdle (6) and adopts bayonet type detachably to make up installation with casing (7).
Casing (7) adopts the Plate Welding form to be made, and top is that cavity and supportive body are installed for beating roller (5) in charging aperture, middle part, and the bottom is material-falling hopper and discharging opening.
Base (8) is the support component of whole equipment, and all mechanisms of offal disintegrating machine all are fixed on the support.
Removable box cover (9) inner surface design and installation has the zigzag segmental tile, be conducive to offal repeatedly with impact, bump, the counterattack of tiling, effectively increase the bump rubbing surface of offal, the percentage of damage of Effective Raise offal; Removable box cover adopts dodge gate, the axle multiple spot of having strong market potential to connect, and seals reliable, easy to maintenance; With casing (7) closure state the time, be designed with the safety detection chain function.
Vertical rolling bearing units (13) are installed on plays roller (5) two ends balanced configuration, is fixed on the bearing support block of both sides, (7) casing middle part.
Claims (9)
1. offal disintegrating machine, comprise motor tensioning adjusting seat (1), motor oil drain pan (2), driving mechanism (3), transmission mechanism (4), beat roller (5), filter screen frame hurdle (6), casing (7), base (8), removable box cover (9), charging aperture (10), discharging opening (11), safty shield (12), vertical rolling bearing units (13), observation window (14) parts consist of, it is characterized in that: the offal disintegrating machine is beaten roller (5) through transmission mechanism (4) drive and is made high speed rotary motion along the material feeding direction by driving mechanism (3) Motor Drive; Offal from material feeding mouth (10) enter Shi Huiyu rotate beat roller (5) thus on the sheet of forging a knife produce and impact, counterattack, collide and reach crushing effect; Incomplete for fear of fragmentation, below beating roller (5), be designed with filtration screen frame hurdle (6), purpose is to connect sieve and there is not completely offal of fragmentation, the wind-force that produces on the blade when playing roller (5) rotation can be rolled the offal that filters on the screen frame hurdle (6), these offals collide with beating roller (5) sheet of forging a knife under airflow function again, and offal is pulverized fully; Long stalk, short stalk, broken stalk etc. are all kinds of to relate to the cigarette waste material is subject to following several mechanical forces in the offal disintegrating machine synergy: 1, by impacting of forging a knife, 2, active force, the frictional force between offal and the zigzag circular arc tiling, 3, filter the screen frame hurdle to the barrier force of offal motion, 4, wind power system and the motive force of beating roller when rotation air-flow that forms, 5, the mutual frictional force between the tobacco stalk raw material surface, under the synergy of these mechanical forces, offal is ruined the type fragmentation fully just; Offal powder after the pulverizing after filtration screen frame hurdle (6) filtration falls into material-falling hopper, externally discharges through discharging opening under the effect of system dust removing fan airflow.
2. offal disintegrating machine according to claim 1, it is characterized in that: described driving mechanism (3) is made of a Y-series threephase asynchronous.
3. offal disintegrating machine according to claim 1, it is characterized in that: described transmission mechanism (4) active triangle belt wheel is installed on driving mechanism (3) motor reel, through C type bead apex power and motion is passed to be installed on the driven pulley concial disk beaten on the roller (5) and to connect power passed to by key and beats roll shaft and drive and beat roller (5) and make high speed rotary motion.
4. offal disintegrating machine according to claim 1, it is characterized in that: the described roller (5) of beating mainly partly is made of roll shaft, rotating disk, rotating disk spacer, stub axle, alignment pin, bearing pin spacer, forge a knife etc., is a columniform rotor; By the equidistant from distance rotating disk that 13 diameters are installed is 420mm, rotating disk is connected with roll shaft by key, is separated respectively by 12 spacers between rotating disk on roll shaft; Be distributed with equably 6 groups along the disk diameter direction by 6 form-separatings such as grade and forge a knife, forging a knife for every group is comprised of 12 sheets of forging a knife, and the whole roller of beating is made of 72 sheets of forging a knife altogether; Forge a knife by rotating disk, stub axle, alignment pin and spacer is connected and fixing, and transmission of power is forged a knife; Forge a knife equably along beating the roller circle distribution, the sheet of forging a knife of each five equilibrium replaces arranged in dislocation along beating roll shaft to the cutting plane employing; Forge a knife and adopt the blade of 6mm * 50mm * 170mm, stud with hard alloy blocks on the working surface of blade, to improve its case hardness and wearability, prolong its working life.
5. offal disintegrating machine according to claim 1, it is characterized in that: it is that 360mm, thickness are the semicircle form of 5mm that described filtration screen frame hurdle (6) is designed to radius, its center of circle with play roller (5) dead in line; It is that 8mm, spacing are the equally distributed mesh of 15mm that wire side is furnished with diameter, filters screen frame hurdle (6) and adopts bayonet type detachably to make up installation with casing (7).
6. offal disintegrating machine according to claim 1 is characterized in that: described casing (7) adopts the Plate Welding form to be made, top be charging aperture, middle part for beating roller (5) installation cavity and supportive body, the bottom is material-falling hopper and discharging opening.
7. offal disintegrating machine according to claim 1, it is characterized in that: described base (8) is the support component of whole equipment, all mechanisms of offal disintegrating machine all are fixed on the support.
8. offal disintegrating machine according to claim 1, it is characterized in that: described removable box cover (9) inner surface design and installation has the zigzag segmental tile, be conducive to offal repeatedly with impact, bump, the counterattack of tiling, increase the bump rubbing surface of offal, the percentage of damage of Effective Raise offal; Removable box cover adopts dodge gate, the axle multiple spot of having strong market potential to connect, and seals reliable, easy to maintenance; With casing (7) closure state the time, be designed with the safety detection chain function.
9. offal disintegrating machine according to claim 1 is characterized in that: describedly be with vertical rolling bearing units (13) to be installed on to play roller (5) two ends balanced configuration, be fixed on the bearing support block of both sides, (7) casing middle part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100504189A CN103056007A (en) | 2013-02-12 | 2013-02-12 | Tobacco stalk crusher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100504189A CN103056007A (en) | 2013-02-12 | 2013-02-12 | Tobacco stalk crusher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103056007A true CN103056007A (en) | 2013-04-24 |
Family
ID=48099072
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013100504189A Pending CN103056007A (en) | 2013-02-12 | 2013-02-12 | Tobacco stalk crusher |
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| Country | Link |
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| CN (1) | CN103056007A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103263966A (en) * | 2013-06-17 | 2013-08-28 | 长兴电子材料（昆山）有限公司 | Smashing and ball-grinding all-in-one machine |
| CN103495476A (en) * | 2013-10-28 | 2014-01-08 | 唐山三友集团兴达化纤有限公司 | Pulp crusher |
| CN104324789A (en) * | 2014-10-15 | 2015-02-04 | 何兆坚 | Plant mill |
| CN104826712A (en) * | 2015-05-15 | 2015-08-12 | 江苏瑞安特机械集团有限公司 | Multi-blade crusher |
| CN112193483A (en) * | 2020-09-04 | 2021-01-08 | 韦家盛 | Aloe adhesive tape machine |
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| WO2007026385A1 (en) * | 2005-09-02 | 2007-03-08 | Adele Grossi | Device for shredding cigarette filters and butts of all kinds |
| CN2882784Y (en) * | 2006-04-06 | 2007-03-28 | 洛阳大华重型机械有限公司 | Horizontal combined fine pulverizer |
| CN201049305Y (en) * | 2007-05-17 | 2008-04-23 | 付留根 | Vertical shaft hammer type crusher |
| CN201120309Y (en) * | 2007-06-20 | 2008-09-24 | 许强 | Foamed plastic pulverizer |
| CN201308902Y (en) * | 2008-05-13 | 2009-09-16 | 李永辉 | Environmental-friendly counterfeit cigarette destroying, retrieving and crushing machine |
| CN202028446U (en) * | 2011-04-22 | 2011-11-09 | 江油黄龙破碎输送设备制造有限公司 | Crusher for hard materials |
| CN102580831A (en) * | 2012-03-13 | 2012-07-18 | 云南瑞升烟草技术（集团）有限公司 | Hammer type shearing granulator |
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2013
- 2013-02-12 CN CN2013100504189A patent/CN103056007A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1160798A (en) * | 1997-08-09 | 1999-03-05 | Hirokichi Kawamoto | Crushing and melt recycling apparatus for expanded polystyrene waste material |
| WO2007026385A1 (en) * | 2005-09-02 | 2007-03-08 | Adele Grossi | Device for shredding cigarette filters and butts of all kinds |
| CN2882784Y (en) * | 2006-04-06 | 2007-03-28 | 洛阳大华重型机械有限公司 | Horizontal combined fine pulverizer |
| CN201049305Y (en) * | 2007-05-17 | 2008-04-23 | 付留根 | Vertical shaft hammer type crusher |
| CN201120309Y (en) * | 2007-06-20 | 2008-09-24 | 许强 | Foamed plastic pulverizer |
| CN201308902Y (en) * | 2008-05-13 | 2009-09-16 | 李永辉 | Environmental-friendly counterfeit cigarette destroying, retrieving and crushing machine |
| CN202028446U (en) * | 2011-04-22 | 2011-11-09 | 江油黄龙破碎输送设备制造有限公司 | Crusher for hard materials |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103263966A (en) * | 2013-06-17 | 2013-08-28 | 长兴电子材料（昆山）有限公司 | Smashing and ball-grinding all-in-one machine |
| CN103495476A (en) * | 2013-10-28 | 2014-01-08 | 唐山三友集团兴达化纤有限公司 | Pulp crusher |
| CN104324789A (en) * | 2014-10-15 | 2015-02-04 | 何兆坚 | Plant mill |
| CN104826712A (en) * | 2015-05-15 | 2015-08-12 | 江苏瑞安特机械集团有限公司 | Multi-blade crusher |
| CN112193483A (en) * | 2020-09-04 | 2021-01-08 | 韦家盛 | Aloe adhesive tape machine |
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Application publication date: 20130424 |