CN201120309Y - Styrofoam pulverizer - Google Patents
Styrofoam pulverizer Download PDFInfo
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- CN201120309Y CN201120309Y CNU2007200907777U CN200720090777U CN201120309Y CN 201120309 Y CN201120309 Y CN 201120309Y CN U2007200907777 U CNU2007200907777 U CN U2007200907777U CN 200720090777 U CN200720090777 U CN 200720090777U CN 201120309 Y CN201120309 Y CN 201120309Y
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种用于粉碎废旧泡沫塑料的粉碎机。The utility model relates to a pulverizer for pulverizing waste foam plastics.
背景技术 Background technique
在现有技术中,废旧泡沫塑料工业化回收再利用,首先要对其进行初级粉碎加工。长期以来,各初级粉碎加工单位所使用的粉碎加工设备均只具有粉碎功能。由于各初级加工单位尤其是各废旧回收点,加工场地环境污浊恶劣,废旧物质种类众多,混乱无序,部分废旧泡沫塑料块体上还附带有其它属类的杂物等因素,致使被粉碎的物料中含有一定量的诸如泥沙、烂布条、香烟蒂、废钉头等杂质,严重影响了被粉碎物料的质量,降低了该物料再利用的级别。In the prior art, industrialized recycling and reuse of waste foam plastics requires primary crushing and processing. For a long time, the crushing processing equipment used by each primary crushing processing unit only has the crushing function. Due to the dirty and bad environment of the primary processing units, especially the waste recycling points, the processing sites are polluted, there are many types of waste materials, disorderly, and some waste foam blocks are accompanied by other types of sundries and other factors, resulting in the crushed The material contains a certain amount of impurities such as sediment, rotten cloth strips, cigarette butts, waste nail heads, etc., which seriously affects the quality of the crushed material and reduces the level of reuse of the material.
当前业内广泛使用的一种由喂料斗、粉碎机构、集料斗和物料输出管四部分构成的泡沫塑料粉碎机,其工作原理及结构是:由人工将废旧泡沫塑料块体投进设置于机体上部的喂料斗内,很快泡沫塑料块体即被设置于喂料斗下方的粉碎机构粉碎,随后被粉碎物料经设置于粉碎机构下部的集料斗进入物料输出管,并从物料输出管排出到机体以外。虽然该机型粉碎效率高,粉碎效果好,但由于其同其它型号的泡沫塑料粉碎机一样只具有粉碎功能,所以经该结构的粉碎机粉碎后的泡沫塑料物料中杂质依然存在,这种情形令广大初级粉碎加工单位很无奈。At present, a foam plastic pulverizer is widely used in the industry, which consists of four parts: feeding hopper, crushing mechanism, collecting hopper and material output pipe. In the feeding hopper, the foamed plastic block is soon crushed by the crushing mechanism set under the feeding hopper, and then the crushed material enters the material output pipe through the collecting hopper set at the lower part of the crushing mechanism, and is discharged from the material output pipe to the outside of the machine body . Although the crushing efficiency of this model is high and the crushing effect is good, because it only has the crushing function like other types of foam plastic crushers, impurities in the foam plastic materials after crushing by the crusher with this structure still exist. It makes the majority of primary crushing and processing units very helpless.
发明内容 Contents of the invention
本实用新型的目的是要提供一种改进的泡沫塑料粉碎机,它不但能高效率,高质量地将泡沫塑料块体粉碎,还能将被粉碎的物料中杂质予以去除,从而使粉碎机输出的被粉碎物料洁净杂质少。The purpose of this utility model is to provide an improved foam plastic pulverizer, which can not only pulverize foam plastic blocks with high efficiency and high quality, but also remove impurities in the pulverized materials, so that the pulverizer can output The crushed material is clean and less impurity.
本实用新型的目的是这样实现的:以上述由喂料斗、粉碎机构、集料斗和物料输出管四部分构成的泡沫塑料粉碎机为基体,在其粉碎机构的下游被粉碎物料排出时所经过的机体上设置一套能去除被粉碎物料中杂质的除杂清洁装置,致使被粉碎物料在排出过程中经过所设置的除杂清洁装置并被除杂清洁,从而使粉碎机排出洁净杂质少的被粉碎物料。The purpose of this utility model is achieved in this way: with the above-mentioned foamed plastic pulverizer consisting of the feeding hopper, the pulverizing mechanism, the collecting hopper and the material output pipe as the base body, the pulverized material is discharged downstream of the pulverizing mechanism. A set of impurity removal and cleaning device that can remove impurities in the crushed material is installed on the body, so that the crushed material passes through the set impurity removal and cleaning device during the discharge process and is cleaned by the impurity removal, so that the pulverizer can discharge clean impurities with less impurities. Shred material.
上述的除杂清洁装置,可以是下述三种结构中其中的一种结构,也可以是由其中的两种结构或三种结构共同组成的结构。这三种结构的除杂清洁装置分别是:The above impurity removal and cleaning device may be one of the following three structures, or may be a structure composed of two or three structures. The impurity removal and cleaning devices of these three structures are:
在集料斗出口的下唇横向安装一拦杂板,并在该拦杂板上游一侧的集料斗底面板上制作一出杂口。当被粉碎物料经过集料斗出口时,抖落在集料斗底面板上的杂质便会从出杂口排出,夹杂在物料中的杂质便会被拦杂板拦截,并也从该出杂口排出。A miscellaneous plate is installed horizontally on the lower lip of the outlet of the collecting hopper, and a miscellaneous outlet is made on the bottom panel of the collecting hopper on the upstream side of the miscellaneous plate. When the crushed material passes through the outlet of the collecting hopper, the impurities shaken off on the bottom panel of the collecting hopper will be discharged from the outlet, and the impurities mixed in the material will be intercepted by the trash plate and discharged from the outlet .
在物料输出管末端的底部横向安装一拦杂板,并在该拦杂板上游一侧的物料输出管底部制作一出杂口,当被粉碎物料从物料输出管经过时,夹杂在物料中的杂质便会被拦杂板拦截并从出杂口排出。Install a miscellaneous plate horizontally at the bottom of the end of the material output pipe, and make a miscellaneous outlet at the bottom of the material output pipe on the upstream side of the miscellaneous plate. When the crushed material passes through the material output pipe, the mixed in the material Impurities will be intercepted by the miscellaneous plate and discharged from the miscellaneous outlet.
在物料输出管上制作一定区域的筛网结构,并由一漏斗状壳体的开口从物料输出管外将筛网结构所形成的区域封闭,且使漏斗状壳体的后端与一负压源相通,这种结构可以通过负压源的吸力把从物料输出管中经过的被粉碎物料中的杂质吸出。Make a screen structure in a certain area on the material output pipe, and close the area formed by the screen structure from the outside of the material output pipe by the opening of a funnel-shaped shell, and make the rear end of the funnel-shaped shell contact with a negative pressure The source is connected. This structure can suck out the impurities in the pulverized material passing through the material output pipe through the suction of the negative pressure source.
由于本实用新型只需在现有成熟定型的泡沫塑料粉碎的部分部件上进行简单的开口等制作,且未改动各主功能部件的具体结构及各主功能部件之间的配置结构,所以本实用新型结构简单,且原有粉碎性能不受影响,同时由于去除了被粉碎物料中的杂质,使被粉碎物料再利用级别得到提高,增加了加工单位的经济效益。Since the utility model only needs to make simple openings on some parts of the existing mature and shaped foam plastics, and does not change the specific structure of each main function component and the configuration structure between each main function component, the utility model The new structure is simple, and the original crushing performance is not affected. At the same time, because the impurities in the crushed materials are removed, the reuse level of the crushed materials is improved, and the economic benefits of the processing unit are increased.
下面结合附图和实施例对本实用新型作详细说明。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.
附图说明 Description of drawings
图1是集料斗出口下唇设置有除杂清洁装置的实施例的正视结构示意图。Fig. 1 is a schematic diagram of the front view of an embodiment in which the lower lip of the outlet of the collecting hopper is provided with a cleaning device for removing impurities.
图2是图1所示实施例的左视结构示意图。Fig. 2 is a left view structural diagram of the embodiment shown in Fig. 1 .
图3是图1所示实施例的俯视结构示意图(图中喂料斗未画出)Fig. 3 is a top view structural representation of the embodiment shown in Fig. 1 (feeding hopper is not drawn among the figure)
图4是物料输出管末端设置有除杂清洁装置的实施例的正视结构示意图。Fig. 4 is a front structural schematic diagram of an embodiment in which a cleaning device for removing impurities is provided at the end of the material output pipe.
图5是图4所示实施例的俯视结构示意图(图中喂料斗未画出)Fig. 5 is a top view structural representation of the embodiment shown in Fig. 4 (feeding hopper is not drawn among the figure)
图6是物料输出管中段设置有除杂清洁装置的实施例的正视结构示意图。Fig. 6 is a schematic diagram of the front view of an embodiment in which the middle section of the material output pipe is provided with an impurity removal and cleaning device.
图7是图6所示实施例的左视结构示意图。Fig. 7 is a left view structural diagram of the embodiment shown in Fig. 6 .
图8是本实用新型的一卧式结构实施例的右视结构示意图。Fig. 8 is a right view structure schematic diagram of a horizontal structure embodiment of the present invention.
具体实施方式 Detailed ways
由图1、图2、图3可知,喂料斗1固定在机架2上部,粉碎滚筒3通过轴承座4安装在机架2上,电动机6固定在机架2一侧,并通过传动带5与粉碎滚筒3中心轴一端的皮带轮联接。粉碎滚筒3上安装有动齿18,定齿19安装在机架2上。物料输出管7设置在机架2的下部,并通过支架8固定在机架2上。螺旋搅龙9置于物料输出管7内,其一端通过轴承座10固定在机架2上,并由该端的皮带轮11通过传动带12与粉碎滚筒3中心轴上的皮带轮联接,另一端通过轴承座13固定在物料输出管7上。集料斗14设置于粉碎滚筒3的下部,用于集中被粉碎滚筒3粉碎过的物料。集料斗出口16与物料输出管7进料口吻合。在集料斗出口16的下唇横向安装有一拦杂板20,该拦杂板20上游一侧的集料斗底面板上制作有一出杂口21。本实施例是这样工作的:启动电动机6,粉碎滚筒3及螺旋搅龙9会分别在传动带5和传动带12的带动下作高速转动,由人工将泡沫塑料块体17投入喂料斗1内,很快泡沫塑料块体17会被粉碎滚筒3上的动齿18轮翻击打,并高频撞击固定在机架2上的定齿19,于是泡沫塑料块体被粉碎成颗粒状的物料15(以下简称物料15),并从集料斗出口16进入物料输出管17内。在物料15经过集料斗出口16时,被抖落在集料斗底面板上的杂质及夹杂在物料15中的杂质便会被拦杂板20拦截,并从出杂口21排出到垃圾盒22中,被除杂清洁后的洁净物料从物料输出管7排至物料盒23内。From Fig. 1, Fig. 2 and Fig. 3, it can be seen that the
还可以在物料输出管7末端的底部设置上述结构的除杂清洁装置。它能在被粉碎物料经过物料输出管7时去除被粉碎物料中的杂质。The impurity removal and cleaning device of the above structure can also be arranged at the bottom of the end of the
由图4、图5可知,在物料输出管7末端的底部横向设置有拦杂板20,在该拦杂板20上游一侧的物料输出管的底部有一供杂质排出的出杂口21,这样当物料15从物料输出管7中经过时,夹杂在物料15中的杂质便会拦杂板21拦截,并从出杂口21排出到垃圾盒22中,洁净物料被排出到物料盒23内。As can be seen from Fig. 4 and Fig. 5, a
还可以在物料输出管7上设置下述结构的除杂清洁装置,它也能在被粉碎物料经过物料输出管时去除被粉碎物料中的杂质。The impurity removal and cleaning device of the following structure can also be set on the
由图6、图7可知,物料输出管7进料口的下部钻有若干个孔24,从而在物料输出管7上形成一定区域的筛网结构。漏斗状壳体25的开口与筛网结构所形成的区域四周密封吻合,漏斗状壳体25后端通过导气管26与一负压源相通(图中未画出),这种结构可以通过负压源的吸力将被粉碎物料中的泥沙等杂质吸出。It can be seen from Fig. 6 and Fig. 7 that
在本实用新型的上述实施例中,对于拦杂板配合出杂口结构的除杂清洁装置,拦杂板向上游的倾斜角为30-70度。对于物料输出管上的筛网结构设置的位置,还可以是物料输出管后段的部分或全部。物料输出管内除安置螺旋搅龙外,也可以在物料输出管的末端安装风机27(图8所示)。除在一台机械上设置上述三种结构中其中一种结构的除杂清洁装置外,还可同时在一台机械上同时设置上述三种结构中其中的两种或同时设置三种结构的除杂清洁装置。In the above embodiments of the present invention, for the impurity removal and cleaning device in which the impurity blocking plate cooperates with the impurity outlet structure, the inclination angle of the impurity blocking plate to the upstream is 30-70 degrees. As for the position of the screen mesh structure on the material output pipe, it can also be part or all of the rear section of the material output pipe. In the material output pipe, except that the screw auger is placed, a blower fan 27 (shown in Figure 8) can also be installed at the end of the material output pipe. In addition to setting a cleaning device with one of the above three structures on a machine, two of the above three structures or a cleaning device with three structures can also be installed on a machine at the same time. Miscellaneous cleaning device.
在整机结构的配置方面,除将本实用新型制作为上部喂料下部出料的立式结构外,还可将本实用新型制作为水平方向进出料的卧式结构(图8所示),这种卧式结构的机型除具有立式结构机型的所有性能外,还具有喂料方便省力的特点。In terms of the configuration of the whole machine structure, in addition to making the utility model a vertical structure in which the upper part is fed and the lower part is discharged, the utility model can also be made into a horizontal structure (shown in Figure 8) that feeds in and out in a horizontal direction. In addition to all the performances of the vertical structure model, this horizontal structure model also has the characteristics of convenient and labor-saving feeding.
据样机测试,本实用新型不但能将泡沫块体粉碎,而且还能将被粉碎物料中90%以上的杂质予以去除,使被粉碎物料的再利用级别提高1-2级。According to the prototype test, the utility model can not only crush the foam blocks, but also remove more than 90% of the impurities in the crushed materials, so that the reuse level of the crushed materials can be improved by 1-2 grades.
Claims (8)
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CNU2007200907777U CN201120309Y (en) | 2007-06-20 | 2007-06-20 | Styrofoam pulverizer |
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CNU2007200907777U CN201120309Y (en) | 2007-06-20 | 2007-06-20 | Styrofoam pulverizer |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103056007A (en) * | 2013-02-12 | 2013-04-24 | 云南智奇工程技术有限公司 | Tobacco stalk crusher |
CN103302764A (en) * | 2013-06-25 | 2013-09-18 | 无锡同心塑料制品有限公司 | Foamed plastic crushing device |
CN103317616A (en) * | 2013-06-25 | 2013-09-25 | 无锡同心塑料制品有限公司 | Foamed plastics crusher |
CN105034201A (en) * | 2015-07-31 | 2015-11-11 | 芜湖蓝博塑胶有限公司 | Waste treatment recovery device of injection molding machine |
CN105710996A (en) * | 2016-04-25 | 2016-06-29 | 刘明安 | Movable type waste foam crushing extrusion integrated machine |
-
2007
- 2007-06-20 CN CNU2007200907777U patent/CN201120309Y/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103056007A (en) * | 2013-02-12 | 2013-04-24 | 云南智奇工程技术有限公司 | Tobacco stalk crusher |
CN103302764A (en) * | 2013-06-25 | 2013-09-18 | 无锡同心塑料制品有限公司 | Foamed plastic crushing device |
CN103317616A (en) * | 2013-06-25 | 2013-09-25 | 无锡同心塑料制品有限公司 | Foamed plastics crusher |
CN103317616B (en) * | 2013-06-25 | 2016-11-09 | 机械科学研究总院青岛分院 | A kind of Foamed plastic pulverizer |
CN105034201A (en) * | 2015-07-31 | 2015-11-11 | 芜湖蓝博塑胶有限公司 | Waste treatment recovery device of injection molding machine |
CN105710996A (en) * | 2016-04-25 | 2016-06-29 | 刘明安 | Movable type waste foam crushing extrusion integrated machine |
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