It is a kind of to play level machinery automatically
Technical field
This utility model is related in pan production play the relevant equipment of stage arrangement automatically, more particularly to a kind of based on using oil
Press plays a level machinery automatically of level.
Background technology
In the production of tableware and cooking utensils pot, required according to different designs, some pans need to have carried out the processing of level technique.Current state
By manually completing, play the idiographic flow of level operation is the flow process of interior tableware and cooking utensils level operation 80%:Workman takes pot ----work
People has put pot in level mould into, and ----workman starts the pan that hydraulic press --- work of-hydraulic press ----workman completes a level
Take away.
Present rustless steel tableware and cooking utensils play the major advantage of level technique:Motility is very strong, and process velocity is fast, and technique is simpler
It is single, it is low to the dependence degree of equipment.Major defect is:Manual height is relied on and greatly increased operator's
Labor intensity;Further, since rising, level technique process velocity is fast, frequency height is picked and placeed to processing workpiece, the single operation of repetition is very
The fatigue of operator is easily caused, so as to drag slowly rhythm of production, production efficiency is reduced.Additionally, pure acceptor hand-manipulated
Sight factor affects enough big, it is difficult to ensure crudy.
At present, the rustless steel tableware and cooking utensils of external advanced enterprises are produced all based on large-scale automatic production line, are risen
Level technique is also incorporated in automatic production line.The major advantage of this production line is:Full automation is completely produced, automatically
Change degree is high, drops to very low level to the demand of manpower, it is easy to manage;Production efficiency is high, is suitable for producing in enormous quantities;Product
Steady quality.Major defect is:Production line level of flexibility is low, it is difficult to which (simultaneously production is more on a production line to realize Flexible production
Plant product), it is not suitable for small batch production;Equipment investment scale is big, and general enterprises are difficult to bear;Advanced set using numerous
Standby, such as servosystem etc. is required later maintenance very high.Current solution is first to realize the automatic metaplasia of local process
Producing line, then tape face, so as to ultimately form whole piece automatic production line.Additionally, playing level technique as the follow-up of drawing process
Technique, realizes that Qi Ji automatizatioies have stretched level overlap crimping to whole piece and realized the significant of automated production short-term.
Utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of to play level machinery automatically, should
Device is applied to including the most of tableware and cooking utensils including stainless-steel pan level operation, can replace staff to complete pan level stream
Journey, can so be effectively reduced artificial labor intensity, improve work efficiency, it is ensured that play the quality of level operation.
This utility model is achieved through the following technical solutions:It is a kind of to play level machinery automatically, with hydraulic press phase
Connect, the hydraulic press has included level mould, playing level mould has included mould under level, and it includes:
Feeding conveying mechanism, the feeding conveying mechanism connects with a upper operation, for will complete the half of a upper operation
Finished product pan is sent to subsequent processing;
Automatic positioning equipment, the automatic positioning equipment is installed on by the feeding conveying mechanism, is treated for automatic detection
In place whether processing pan, and guided the center of the pan of different size to positioned at the same of the feeding conveying mechanism
It is fixed on individual position;
Mechanical hand send Pot devices, the mechanical hand to send the pan that Pot devices are fixed the automatic positioning equipment to take out simultaneously
It is sent to described rising and rise in level mould level, the mechanical hand send Pot devices that the pan that a level is completed is sent to into next operation.
The feeding conveying mechanism includes driver element, the driven roller, the conveyer belt that are driven by driver element, the driving
At least provided with two, respectively positioned at the two ends of feeding conveying mechanism, the conveyer belt is wrapped in driven roller and realizes together roller
Step linkage;The semi-finished product pan is positioned on conveyer belt, and conveyer belt one end connects with a upper operation, its other end with it is described from
Dynamic positioning system connects.
The automatic positioning equipment includes the first photoelectric sensor, the second photoelectric sensor, is fixed on the feeding conveying
Positioner connecting plate in mechanism, the positioner supporting plate being fixed on positioner connecting plate, be fixed by screws in it is fixed
Position device supporting plate on governor motion fixed plate, be arranged in governor motion fixed plate governor motion installing plate, be fixed on tune
Screw mandrel governor motion, screw rod micro-adjusting mechanism in section mechanism fixed plate;First photoelectric sensor, the second photoelectric sensor are relative to pacify
The both sides of the conveyer belt are mounted in, also include being connected and for receiving with the first photoelectric sensor, the communication of the second photoelectric sensor
The controller of the pulse signal that photoelectric sensor sends;The screw mandrel governor motion includes first bearing seat, second bearing seat, end
End is provided with adjusting screw mandrel, being arranged on the first nut that adjust on screw mandrel and can slide along with regulation screw mandrel turn for handwheel
Seat, be arranged on adjust on screw mandrel and can with the second nut seat, the first cylinder mounting plate for adjusting screw mandrel turn and sliding along, the
Two cylinder mounting plates, the first cylinder being fixed on the first cylinder mounting plate, the second gas being fixed on the second cylinder mounting plate
Cylinder, be fixed on the first cylinder motion bar bottom the first positioning baffle, be fixed on the second cylinder motion bar bottom second
Positioning baffle;The two ends for adjusting screw mandrel are fixed on governor motion installing plate by first bearing seat, second bearing seat respectively
On, the first cylinder mounting plate is fixed on the first nut seat, and the second cylinder mounting plate is fixed on the second nut seat;The screw rod
Micro-adjusting mechanism includes fine setting screw rod, fine-tuning nut, fine setting screw rod fixed seat, fine setting installing plate;The fine setting installing plate passes through spiral shell
Nail is fastened in the governor motion fixed plate, and the fine setting screw rod fixed seat is installed on the governor motion installing plate, institute
State fine-tuning nut to be installed in the fine setting screw rod fixed seat;The screw mandrel two ends that adjust are respectively the reverse thread being oppositely arranged
Section, first nut seat and the second nut seat are respectively on the thread segment at two ends.First photoelectric sensor, the second photoelectric transfer
Sensor is used to detect whether pan to be processed is transferred to positioner;Each regulation in positioner supporting plate stationary positioned device
While mechanism, the part for making stainless-steel pan separates with feeding conveying mechanism, and convenient positioning and mechanical hand take pot;Adjust in screw mandrel
Under the collective effect of mechanism and screw rod micro-adjusting mechanism, adjust for position pot cylinder position determining the positioning of stainless-steel pan
Position, the effect of positioner is so that the center of circle of the stainless-steel pan of each size that feeding conveying mechanism sends and machinery
Handss send pot position to overlap.
The mechanical hand send Pot devices to include for the pan to be processed obtained from the automatic positioning equipment to be placed
Mechanical arm double suction disc mechanism that the pan that level is completed on grade mould or in takes out from described in grade mould, for driving
The mechanical arm double suction disc mechanism realize laterally the horizontal straight-line motion mechanism of mechanical hand of linear motion, for supporting the machinery
The manipulating hoist structure that the horizontal straight-line motion mechanism of handss rises or declines.Mechanical hand send Pot devices playing the pot that completes of level from
Take out in level mould and on grade mould being positioned over from the pot to be processed obtained in positioner.
The manipulating hoist structure include the whole machine frame of mechanical hand, mechanical hand fixed plate, the first guide pillar, the second guide pillar,
Primary optic axis bearing, the second smooth shaft stool, the 3rd smooth shaft stool, the 4th smooth shaft stool, the first axle sleeve, the second axle sleeve, longitudinal direction are straight
Line module, horizontal straight-line motion mechanism fixed plate;The mechanical hand fixed plate is installed in the whole machine frame of mechanical hand, the
One guide pillar two ends are fixed on the mechanical hand fixed plate by primary optic axis bearing, the second smooth shaft stool in vertical direction respectively
On, the second guide pillar two ends are fixed on the mechanical hand and consolidate by the 3rd smooth shaft stool, the 4th smooth shaft stool in vertical direction respectively
In fixed board;First axle sleeve is sleeved on the first guide pillar and along sliding down thereon, second axle sleeve is sleeved on the second guide pillar
Slide down thereon on upper and edge;Longitudinal straight line module is vertically set in mechanical hand fixed plate and can be along its transverse shifting, institute
State horizontal straight-line motion mechanism fixed plate to be arranged on longitudinal straight line module and can down slide along thereon;The mechanical hand is laterally straight
Line movement mechanism is fixed on the mechanical hand liter by the first axle sleeve, the second axle sleeve, horizontal straight-line motion mechanism fixed plate respectively
On descending mechanism.
The horizontal straight-line motion mechanism of the mechanical hand includes horizontal straight-line motion mechanism installing plate, horizontal straight line module, machine
Tool arm restraining board;The horizontal straight-line motion mechanism installing plate is installed on the first axle sleeve, the second axle sleeve and the machine that laterally moves along a straight line
In structure fixed plate, the horizontal straight line module is arranged on horizontal straight-line motion mechanism installing plate, the mechanical arm restraining board peace
It is mounted on the horizontal straight line module and can laterally slides along it.
The mechanical arm double suction disc mechanism include sucker installing arm, the first sucker installing plate, the second sucker installing plate, first
Sucker and the second sucker;The horizontal straight line module is provided with chute, and described sucker installing arm one end is installed on the mechanical arm
Fixed plate, its other end is embedded in the chute of the horizontal straight line module and slides along;The first sucker installing plate, second
Sucker installing plate is separately mounted to the end of the sucker installing arm, and first sucker is installed on the first sucker installing plate,
Second sucker is installed on the second sucker installing plate;The hydraulic press includes the first stop place, the second stop place, described
Pan rests on successively the first stop place, plays mould and the second stop place under level.First sucker is used for absorption and is being automatically positioned
The pan for completing is positioned on device, is first stopped on the first stop place and is stablized the state of pan, and be located in the first sucker
Pan is positioned over when playing level mould top under the level of level mould on mould;Second sucker is used to be drawn on a level mould
The pan that level is completed, is moved into the second stop place, and decontrols pan on the connecting gear of subsequent processing.
The utility model has the advantages that:This device can keep up with one procedure and couple together, and replace staff to complete pan
Feeding, the feeding flow process of level operation, and ensure the precision for positioning using servo system control, effectively reduce workman's work strong
Degree, improves work efficiency, it is ensured that play the quality of level operation.
Description of the drawings
Fig. 1 is the schematic perspective view of this utility model embodiment;
Fig. 2 is the schematic perspective view of this utility model embodiment feeding conveying mechanism and automatic positioning equipment;
Fig. 3 is the structural representation of this utility model embodiment manipulating hoist structure;
Fig. 4 is the backsight of the horizontal straight-line motion mechanism of this utility model embodiment mechanical hand and mechanical arm double suction disc mechanism
Figure;
Fig. 5 shows for the horizontal straight-line motion mechanism of this utility model embodiment mechanical hand with the structure of mechanical arm double suction disc mechanism
It is intended to;
Fig. 6 is the action schematic diagram that this utility model embodiment draws pan after the completion of pan positioning;
Fig. 7 is the action schematic diagram of this utility model embodiment positioner cylinder action;
Fig. 8 is the action schematic diagram that this utility model embodiment has drawn the pan that level is completed;
Fig. 9 is that this utility model embodiment places action schematic diagram of the pan to be processed on mould.
Reference implication in figure:100th, feeding conveying mechanism;200th, automatic positioning equipment;300th, manipulating hoist
Structure;400th, the horizontal straight-line motion mechanism of mechanical hand;500th, mechanical arm double suction disc mechanism;10th, hydraulic press;101st, the first stop place
Put;102nd, the second stop place;20th, level mould is played;21st, mould under level is played;30th, pan to be processed;31st, the pan that level is completed is played;
201st, the first photoelectric sensor;202nd, the second photoelectric sensor;203rd, positioner connecting plate;204th, positioner supporting plate;
205th, governor motion fixed plate;206th, screw mandrel is adjusted;207th, first bearing seat;208th, second bearing seat;209th, governor motion peace
Dress plate;210th, the first nut seat;211st, the second nut seat;212nd, handwheel;213rd, the first cylinder mounting plate;214th, the second cylinder peace
Dress plate;215th, the first cylinder;216th, the second cylinder;217th, the first positioning baffle;218th, the second positioning baffle;219th, spiral shell is finely tuned
Bar;220th, fine-tuning nut;221st, screw rod fixed seat is finely tuned;222nd, installing plate is finely tuned;301st, mechanical hand fixed plate;302nd, mechanical hand
Whole machine frame;303rd, the first guide pillar;304th, the second guide pillar;305th, primary optic axis bearing;306th, the second smooth shaft stool;307th, the 3rd
Light shaft stool;308th, the 4th smooth shaft stool;309th, the first axle sleeve;310th, the second axle sleeve;311st, longitudinal straight line module;312nd, laterally
Straight-line motion mechanism fixed plate;401st, horizontal straight-line motion mechanism installing plate;402nd, horizontal straight line module;403rd, mechanical arm is fixed
Plate;501st, sucker installing arm;502nd, the first sucker installing plate;503rd, the second sucker installing plate;504th, the first sucker;505th, second
Sucker.
Specific embodiment
Content of the present utility model is described in further details with reference to the accompanying drawings and detailed description.
Embodiment
It is an a kind of level machinery automatically refering to Fig. 1 to Fig. 9, connects with hydraulic press 10, hydraulic press 10 has included level mould
Tool 20, playing level mould 20 has included mould 21 under level, and it includes:
Feeding conveying mechanism 100, feeding conveying mechanism 100 connects with a upper operation, for will complete a upper operation
Semi-finished product pan is sent to subsequent processing;
Automatic positioning equipment 200, automatic positioning equipment 200 is installed on by feeding conveying mechanism 100, for automatic detection pot
In place whether tool, and guided the center of the pan of different size to positioned at the same position of feeding conveying mechanism 100
Upper fixation;
Mechanical hand send Pot devices, mechanical hand to send Pot devices to take the pan to be processed 30 that automatic positioning equipment 200 is fixed
Go out and be sent to and level is played in level mould 20, mechanical hand send Pot devices that the pan that a level is completed is sent to into next operation.
Feeding conveying mechanism 100 includes driver element, the driven roller, the conveyer belt that are driven by driver element, driven roller
At least provided with two, respectively positioned at the two ends of feeding conveying mechanism 100, conveyer belt is wrapped in driven roller realizes synchronous connection
It is dynamic;Semi-finished product pan is positioned on conveyer belt, and conveyer belt one end connects with a upper operation, its other end and automatic positioning equipment
200 connect.
Refering to Fig. 2, automatic positioning equipment 200 includes the first photoelectric sensor 201, the second photoelectric sensor 202, is fixed on
Positioner connecting plate 203 on feeding conveying mechanism 100, the positioner supporting plate being fixed on positioner connecting plate 203
204th, the governor motion fixed plate 205 that is fixed by screws on positioner supporting plate 204, it is arranged on governor motion fixed plate
Governor motion installing plate 209 on 205, screw mandrel governor motion, the screw rod freqency fine adjustment machine being fixed in governor motion fixed plate 205
Structure;First photoelectric sensor 201, the second photoelectric sensor 202 are mounted opposite in the both sides of conveyer belt, are also included and the first photoelectricity
Sensor 201, the communication of the second photoelectric sensor 202 are connected and for receiving the control of the pulse signal that photoelectric sensor sends
Device;Screw mandrel governor motion include first bearing seat 207, second bearing seat 208, end be provided with handwheel 212 regulation screw mandrel 206,
Be arranged on adjust screw mandrel 206 on and can with adjust the turn of screw mandrel 206 slide along the first nut seat 210, be arranged on regulation
On screw mandrel 206 and can with the second nut seat 211, the first cylinder mounting plate 213 for adjusting the turn of screw mandrel 206 and sliding along, the
Two cylinder mounting plates 214, the first cylinder 215 being fixed on the first cylinder mounting plate 213, it is fixed on the second cylinder mounting plate
The second cylinder 216 on 214, be fixed on the first cylinder 215 motion bar bottom the first positioning baffle 217, be fixed on second
Second positioning baffle 218 of the motion bar bottom of cylinder 216;Adjust screw mandrel 206 two ends respectively by first bearing seat 207,
Second bearing seat 208 is fixed on governor motion installing plate 209, and the first cylinder mounting plate 213 is fixed on the first nut seat 210
On, the second cylinder mounting plate 214 is fixed on the second nut seat 211;Screw rod micro-adjusting mechanism includes fine setting screw rod, fine-tuning nut
220th, screw rod fixed seat 221, fine setting installing plate 222 are finely tuned;Fine setting installing plate 222 is fastened on governor motion fixed plate by screw
On 205, fine setting screw rod fixed seat 221 is installed on governor motion installing plate 209, and fine-tuning nut 220 is installed on fine setting screw rod and consolidates
In reservation 221;Adjust the two ends of screw mandrel 206 and be respectively the reverse thread section being oppositely arranged, the first nut seat 210 and the second nut seat
211 are located at respectively on the thread segment at two ends.First photoelectric sensor 201, the second photoelectric sensor 202 are used to detect pot to be processed
Whether tool 30 is transferred on positioner;In the stationary positioned device of positioner supporting plate 204 while each governor motion, make not
The part of rust steel pot separates with feeding conveying mechanism 100, and convenient positioning and mechanical hand take pot;It is micro- in screw mandrel governor motion and screw rod
Under the collective effect of regulating mechanism, adjust for position pot cylinder position determining the position location of stainless-steel pan, positioning dress
The effect put is so that the center of circle of the stainless-steel pan of each size that feeding conveying mechanism 100 sends and mechanical hand send pot position
Put coincidence.Pan to be processed 30 is transmitted and the automatic positioning equipment 200 that arrives by the conveyer belt of feeding conveying mechanism 100, when the first light
The photoelectric sensor 202 of electric transducer 201 and second has detected pan to be processed 30 and has entered region, and positive turn handwheel 212 makes
Obtain the first nut seat 210 to move towards with the second nut seat 211, the first cylinder 215 is realized pushing away with the motion bar of the second cylinder 216
It is dynamic, so that the first positioning baffle 217, the second positioning baffle 218 progressively draw in so that the center of circle of pan to be processed 30 and machine
Tool handss send pot position to overlap.
Mechanical hand send Pot devices to include for being positioned over from the pan to be processed 30 obtained in automatic positioning equipment 200
On level mould 20 or playing mechanical arm double suction disc mechanism 500 that the pan that completes of level takes out from grade mould 20, for driving
Mechanical arm double suction disc mechanism 500 realizes the horizontal straight-line motion mechanism 400 of mechanical hand of horizontal linear motion, for supporting machinery handss
The manipulating hoist structure 300 that laterally straight-line motion mechanism 400 rises or declines.Mechanical hand send the pot that Pot devices complete a level
Take out in grade mould 20 from and on grade mould 20 being positioned over from the pot to be processed obtained in positioner.
Refering to Fig. 3, manipulating hoist structure 300 includes that the whole machine frame 302 of mechanical hand, mechanical hand fixed plate 301, first are led
Post 303, the second guide pillar 304, primary optic axis bearing 305, the second smooth shaft stool 306, the 3rd smooth shaft stool 307, the 4th optical axis
The 308, first axle sleeve 309 of seat, the second axle sleeve 310, longitudinal straight line module 311, horizontal straight-line motion mechanism fixed plate 312;Machinery
Handss fixed plate 301 is installed in the whole machine frame 302 of mechanical hand, and the two ends of the first guide pillar 303 are respectively by primary optic axis
The 305, second smooth shaft stool 306 of seat is fixed in mechanical hand fixed plate 301 in vertical direction, and the two ends of the second guide pillar 304 lead to respectively
Cross the 3rd smooth shaft stool 307, the 4th smooth shaft stool 308 to be fixed in mechanical hand fixed plate 301 in vertical direction;First axle sleeve
309 are sleeved on the first guide pillar 303 and along sliding down thereon, and the second axle sleeve 310 is sleeved on the second guide pillar 304 and upper and lower along its
Slide;Longitudinal straight line module 311 is vertically set in mechanical hand fixed plate 301 and can laterally move along a straight line along its transverse shifting
Mechanism's fixed plate 312 is arranged on longitudinal straight line module 311 and can down slide along thereon;The horizontal straight-line motion mechanism of mechanical hand
400 are fixed on mechanical hand lifting by the first axle sleeve 309, the second axle sleeve 310, horizontal straight-line motion mechanism fixed plate 312 respectively
In mechanism 300.
Refering to Fig. 4 to Fig. 7, the horizontal straight-line motion mechanism 400 of mechanical hand include horizontal straight-line motion mechanism installing plate 401,
Horizontal straight-line motion mechanism installing plate 401, mechanical arm restraining board 403;Laterally straight-line motion mechanism installing plate 401 is installed on first
In axle sleeve 309, the second axle sleeve 310 and horizontal straight-line motion mechanism fixed plate 312, horizontal straight-line motion mechanism installing plate 401 is pacified
It is mounted on horizontal straight-line motion mechanism installing plate 401, mechanical arm restraining board 403 is arranged on horizontal straight-line motion mechanism installing plate
Can slide on 401 and laterally along it.
Mechanical arm double suction disc mechanism 500 includes sucker installing arm 501, the first sucker installing plate 502, the second sucker installing plate
503rd, the first sucker 504 and the second sucker 505;Laterally straight-line motion mechanism installing plate 401 is provided with chute, sucker installing arm
501 one end are installed on mechanical arm restraining board 403, and its other end is embedded in the chute of horizontal straight-line motion mechanism installing plate 401 simultaneously
Slide along;First sucker installing plate 502, the second sucker installing plate 503 are separately mounted to the end of sucker installing arm 501, the
One sucker 504 is installed on the first sucker installing plate 502, and the second sucker 505 is installed on the second sucker installing plate 503;Hydraulic press
10 include the first stop place 101, the second stop place 102, and pan rests on successively the first stop place 101, plays mould under level
21 and second stop place 102.First sucker 504 is used to drawing the positioning on automatic positioning equipment 200 and completes pan, first the
The state of pan is stopped and stablized on one stop place 101, and when the first sucker 504 has been located at level 20 top of mould by pan
It has been positioned under a level of level mould 20 on mould 21;Second sucker 505 completes pan for having drawn level on a level mould 20,
The second stop place 102 is moved into, and pan is decontroled on the connecting gear of subsequent processing.
Refering to Fig. 6 to Fig. 9, when pan is after the completion of automatic positioning equipment 200, the driving mechanical of manipulating hoist structure 300
The horizontal straight-line motion mechanism 400 of handss and mechanical arm double suction disc mechanism 500 decline draws pan 30 to be processed, and the first sucker 504 is inhaled
After pot success, the first cylinder 215, the second cylinder 216 in automatic positioning equipment 200 is retracted, and manipulating hoist structure 300 drives
The horizontal straight-line motion mechanism 400 of mechanical hand and mechanical arm double suction disc mechanism 500 rise to and rise in hydraulic press 10 height of mould 21 under level
Afterwards, the horizontal driving mechanical arm double suction disc mechanism 500 of straight-line motion mechanism 400 of mechanical hand moves to the second sucker 505 and has been in level
The overcentre of mould 20,300 driving mechanical arm double suction disc mechanism of manipulating hoist structure 500 declines makes the second sucker 505 just
Get and rise on mould level and complete to rise again after pan, horizontal straight-line motion mechanism travels forward the pot made in the first sucker 504
Tool has been centrally located at the top of level mould 20, and manipulating hoist structure 300 declines makes pan to be processed 30 just press close to mould under level
21 latter two sucker decontrol pan simultaneously, make pan to be processed 30 be positioned under level on mould 21, and a level completes pan and is placed into
On subsequent processing conveying mechanism.The horizontal control machinery arm of straight-line motion mechanism 400 of mechanical hand after the rising of manipulating hoist structure 300
Double suction disc mechanism 500 is back to initial bit, and starts the action of hydraulic press 10, level manipulator behavior is played automatically and is completed, and waits next
Pan is positioned.During process, pan to be processed 30 suitably can be adjusted slightly and stable on the first stop place 101, be risen
Level completes pan can be stable in the adjustment of the second stop place 102, is just positioned on the conveying mechanism of next operation.
Above-listed detailed description is illustrating for this utility model possible embodiments, and the embodiment simultaneously is not used to limit
The scope of the claims of the present utility model, all equivalence enforcements or change without departing from carried out by this utility model, is intended to be limited solely by this case
In the scope of the claims.