CN206068892U - Online curve board separator - Google Patents
Online curve board separator Download PDFInfo
- Publication number
- CN206068892U CN206068892U CN201621036757.7U CN201621036757U CN206068892U CN 206068892 U CN206068892 U CN 206068892U CN 201621036757 U CN201621036757 U CN 201621036757U CN 206068892 U CN206068892 U CN 206068892U
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- conveyer belt
- induction zone
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- blanking
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Abstract
The utility model discloses a kind of online curve board separator, including：Feed mechanism, mechanical hand, organisation of working and cutting agency, organisation of working has X-axis, Y-axis, Z axis, high-speed main spindle and cutter and ionotron are installed on Z axis, organisation of working includes the double intermediate processing tray of single main shaft, double intermediate processing tray individually can control to move in feeding area and processing district, high-speed main spindle drives cutter at high speeds rotation, and the region that product needed can be split by cutter at high speeds rotation removes, so as to reach the purpose of partitioning products；Baiting structure is provided with blanking conveyer belt, blanking conveyer belt is driven by governor motor, the front end and end of blanking conveyer belt is provided with blanking induction zone and discharging induction zone, when blanking induction zone senses product, governor motor drives conveying conveyer belt motion, when discharging induction zone senses product, governor motor stop motion.This utility model be it is a kind of greatly reduce personnel intervene, the online curve board separator of high degree of automation.
Description
Technical field
This utility model be related to it is a kind of greatly reduce personnel intervene, the online curve board separator of high degree of automation.
Background technology
The product diversification touched with me, there has also been higher requirement, shape hence for the spare and accessory parts of product
Have more rich, so put forward higher requirement also for equipment Industry, while incident industrial 4.0 go deep into, looks forward to
Industry it is also proposed higher requirement for the requirement of equipment, in the case where the quality of product is not reduced, also more most ask high
Effect, and save labour turnover.The theory of industry 4.0 is exactly to allow items of equipment station to realize networking and intellectuality, so as to big
The big intervention for reducing personnel.
The content of the invention
The purpose of this utility model is to provide a kind of online curve point for greatly reducing personnel's intervention, high degree of automation
Trigger.
To achieve these goals, the technical scheme of this utility model offer is：A kind of online curve board separator is provided,
Including：Feed mechanism, mechanical hand, organisation of working and cutting agency：
The feed mechanism includes：Two-way closed slide, the two-way closed slide are provided with conveyer belt, also including conveying
V belt translation axle, the conveyer belt power transmission shaft are driven by stepper motor, and the conveyer belt is additionally provided with front induction zone and senses in place
Area, when product is sent to front induction zone, the stepper motor drives the conveyer belt power transmission shaft motion with setting speed, when product enters
Enter the two-way closed slide and induction zone in place described in reaching, the stepper motor can stop action；
The mechanical hand includes X-axis and Z axis, and the mechanical hand can capture product and carry out X-direction and Z-direction motion,
The motion of mechanical hand is captured product, product is captured by two groups of Serve Motor Controls, the robot movement to induction zone in place
To organisation of working, then product is grabbed into cutting agency from organisation of working；
The organisation of working is the motion of one group of three-shaft linkage, including X-axis, Y-axis, Z axis, is provided with the Z axis
High-speed main spindle and cutter and ionotron, the organisation of working include the double intermediate processing tray of single main shaft, described pair of intermediate processing tray
Individually can control to move in feeding area and processing district, the high-speed main spindle drives cutter at high speeds rotation, cutter at high speeds rotation meeting
The region that product needed is split removes, so as to reach the purpose of partitioning products；
The baiting structure is provided with blanking conveyer belt, and the blanking conveyer belt is driven by governor motor, the blanking conveying
The front end and end of band is provided with blanking induction zone and discharging induction zone, the tune when the blanking induction zone senses product
Speed motor drives the conveying conveyer belt motion, when the discharging induction zone senses product, the governor motor stop motion.
The front induction zone and in place induction zone are the photoelectric sensor being located on the two-way parallel orbit, it is described under
Material induction zone and discharging induction zone are the photoelectric sensor for being arranged on the blanking conveyer belt both sides.
The stepper motor drives the conveyer belt power transmission shaft by even coupling, and the conveyer belt power transmission shaft is hexagon
Axle, so that the two-way closed slide drives the conveyer belt move distance consistent, product can be with parallel entrance.
One crawl that suction nozzle position can be adjusted according to product form is installed below the Z axis of the mechanical hand
Mechanism, device interior are provided with the vacuum generator that suction is provided for the suction nozzle, and the grasping mechanism can arrange one to four group suction
Mouth, the suction switch and suction size independent control of per group of suction nozzle.
Pressure transducer is additionally provided with, the suction size of per group of suction nozzle is read by the pressure transducer, makes institute
State suction nozzle to work in optimal suction force range.
Described pair of intermediate processing tray is provided with the fixed jig of corresponding product, also corresponds to described pair of intermediate processing tray and is provided with lower suction
Dirt structure.
Compared with prior art, in this utility model wire type curve board separator, feed mechanism is driven for stepper motor, while
Also accurately feeding positioning is capable of achieving, device interior is provided with the mechanical hand of independent two-axle interlocking, realizes grabbing for feeding and blanking
Take, organisation of working is provided with two processing stations, so as to realize successional processing operation, baiting structure is to meet different product
Demand prevents the phenomenon of product stacking so that, in the form of conveyer belt, multilamellar sensor is provided with blanking.Equipment is adopted
The control software of Independent Development Design, realizes above-mentioned work in every operation.
By description below and accompanying drawing is combined, this utility model will become more fully apparent, these accompanying drawings are used to explain this
The embodiment of utility model.
Description of the drawings
Schematic diagrams of the Fig. 1 for one embodiment of the online curve board separator of this utility model.
Fig. 2 is the top view of online curve board separator as shown in Figure 1.
Fig. 3 is the front view of online curve board separator as shown in Figure 1.
Specific embodiment
With reference now to Description of Drawings embodiment of the present utility model, the element numbers being similar in accompanying drawing represent similar unit
Part.As described above, as shown in Figures 1 to 3, the online curve board separator 100 that this utility model embodiment is provided, including：
Feed mechanism 1, liftoff vertical height are 900 ± 10mm, and length is 600mm, the two-way closed slide 2 of feed mechanism
Adjustable width：30mm-400mm, feed mechanism are provided with front induction zone 3a and induction zone 3b in place, and two-way closed slide is provided with
Conveyer belt 4, two-way closed slide can rotate spacing according to required partitioning products size and adjust the width that screw mandrel 5 adjusts closed slide
Degree, so as to adapt to product not of uniform size.The feeding conveyer belt of feed mechanism has stepper motor 6 to drive, and speed can be according to product
Process time in systems setting, stepper motor is rotated by even coupling driving conveying belt power transmission shaft 7, conveyer belt power transmission shaft
For hexagonal shaft, so that moving every time, two-way closed slide conveyer belt move distance is consistent, and product can be with parallel entrance.
When product is sent to front induction zone by artificial or headend equipment, stepper motor starts to move with setting speed driving conveying belt, works as product
Product enter two-way closed slide and reach induction zone in place, according to setting stepper motor can stopping action immediately, or postpone
Stopping action, time delay are 0-5s, are provided with limit point in the end of two-way closed slide, as illustrated as A points, can be prevented
The material excess of stroke causes product to drop, when product stops at two-way closed slide end, if there is next product to reach front induction zone, step
Enter motor will not also work.Product stops at two-way closed slide end, and as feed mechanism action completes a flow process.
As shown in figure 3, mechanical hand 8 is two-axle interlocking mechanism, respectively X-axis 9 and Z axis 11.Mechanical hand can capture product and enter
Row X-direction and Z-direction motion, the motion of mechanical hand are controlled by two groups of servomotor 6a, every time the position of motion and coordinate
All by system control, the product of mechanical hand crawl can be moved between feed mechanism and organisation of working,（Organisation of working will be under
Literary explanation）After the induction zone in place for sensing feed mechanism stores product, robot movement is produced to the crawl of induction zone in place
Product is grabbed organisation of working, then product is grabbed cutting agency from organisation of working by product（Cutting agency will be said below
It is bright）.The grasping mechanism 12 of one position that suction nozzle 13 can be adjusted according to product form is installed below the Z axis of mechanical hand,
Device interior has the independent vacuum generator for being produced as suction nozzle offer suction, and the grasping mechanism of mechanical hand can at most arrange four
Group suction nozzle, the suction switch and suction size of four groups of suction nozzle can be with independent controls, and per group of suction size can pass through
Pressure transducer 14 is reading so as to work in optimal suction force range.Pressure transducer can detect equipment suction
Minima and maximum, only just understand normal work in this suction force range mechanical hand, otherwise equipment can send prompting.
As shown in Figures 2 and 3, organisation of working is the motion of one group of three-shaft linkage, with X-axis 9, Y-axis 10, Z axis 11a,
High-speed main spindle 15 and the colored industrial camera 17 of cutter 16, high accuracy, specialized camera light source 18, Yi Jijing are installed on Z axis 11a
Electric canceller（Do not regard on figure）, organisation of working is the setting of the double intermediate processing tray 19 of single main shaft, and double intermediate processing tray individually can be controlled
Move in feeding area and processing district, and it should be noted that the corresponding region of feed mechanism is feeding area, organisation of working is corresponding
Region is processing district, and the fixed jig of corresponding product customization can be all installed on intermediate processing tray, and double intermediate processing tray accordingly lead to
Cross pallet cylinder to be driven.The lower dust absorbing structure that can be directed to double intermediate processing tray is set under organisation of working.Organisation of working passes through
High-speed main spindle drives cutter at high speeds rotation, and the region that product needed can be split by cutter at high speeds rotation removes, so as to reach segmentation
The purpose of product, and lower dust absorbing structure is only to carrying out dust suction below the pallet of process tool cutting area.During processing
If cutter breaks fallen, equipment can be checked when machinery is returned every time, checked that cutter breaks, can be stopped processing, and produce
Alarm.Staff carries out the editor of cutter cutting track by the image that the colored industrial camera of high accuracy is produced, while
Every machined parameters of setting equipment（Such as：The speed of service, cutting speed, positioning precision etc.）.Pallet cylinder can allow double processing to be held in the palm
Disk is moved in feeding area and processing district, and mechanical hand can be placed on the product of crawl on one of intermediate processing tray of feeding area
In customization tool, intermediate processing tray enters processing district afterwards, and into after processing district, processing jig can be to the placement position of product first
Put and confirmed, it is ensured that product is placed on the tram of tool, the colored industrial camera of high accuracy can be also carried out quickly to product
Scan orientation, so as to the cutter cutting track being processed is finely tuned, corrected.Then, ionotron and the built-in vacuum cleaner of equipment
Open, while starting processing.The feeding area that intermediate processing tray is exited is machined, product crawl can be walked by mechanical hand, and will be new
Product be placed in the tools of double processing intermediate processing tray.Within this time, cutter can be to the product of another intermediate processing tray
Product are split, while vacuum cleaner can also be switched to carry out dust suction below pallet for cutting, so as to reach Continuous maching
Effect.
As shown in Fig. 2 baiting structure is equipped with single garbage collection frame 21, baiting structure is before blanking conveyer belt 22
End and end are provided with blanking induction zone 23a and discharging induction zone 23b.Blanking conveyer belt is driven by governor motor, blanking conveying
Band movement velocity is by default.Independent control of the mechanical hand by the product for machining by four groups of suction nozzles, in garbage collection
Unwanted product waste material release after processing is fallen into into garbage collection frame during zone position, finished product is then put on blanking conveyer belt
Under, when blanking sensitive to have product when governor motor drive the motion of blanking conveyer belt, discharging sensitive area is to product tune
Speed motor stop motion.Mechanical hand release product is all that release is produced in the case where blanking sensitive area does not have product every time
Product.Only discharging sensitive area does not have product simultaneously, and governor motor could start.So it is prevented that product superposition or product
Product drop in conveyer belt end.There is the product not discharged on a robotic arm, at this moment blanking sensing also senses product, at this moment sets
It is standby to produce alarm.
Above disclosed is only preferred embodiment of the present utility model, this practicality can not be limited certainly with this new
The interest field of type, therefore the equivalent variations made according to this utility model claim, still belong to this utility model and are covered
Scope.
Claims (6)
1. a kind of online curve board separator, including：Feed mechanism, mechanical hand, organisation of working and cutting agency, its feature exist
In：
The feed mechanism includes：Two-way closed slide, the two-way closed slide are provided with conveyer belt, also pass including conveyer belt
Moving axis, the conveyer belt power transmission shaft are driven by stepper motor, and the conveyer belt is additionally provided with front induction zone and induction zone in place, when
Product is sent to front induction zone, and the stepper motor drives the conveyer belt power transmission shaft motion with setting speed, when product enters institute
State two-way closed slide and induction zone in place described in reaching, the stepper motor can stop action；
The mechanical hand includes X-axis and Z axis, and the mechanical hand can capture product and carry out X-direction and Z-direction motion, described
The motion of mechanical hand is captured product, product is captured by two groups of Serve Motor Controls, the robot movement to induction zone in place
To the organisation of working, then product is grabbed into the cutting agency from the organisation of working；
The organisation of working is the motion of one group of three-shaft linkage, including X-axis, Y-axis, Z axis, is provided with a high speed on the Z axis
Main shaft and cutter and ionotron, the organisation of working include the double intermediate processing tray of single main shaft, and the described pair of intermediate processing tray can be with
Individually control is moved in feeding area and processing district, and the high-speed main spindle drives cutter at high speeds rotation, cutter at high speeds rotation can produce
Product need the region of segmentation to remove, so as to reach the purpose of partitioning products；
The baiting structure is provided with blanking conveyer belt, and the blanking conveyer belt is driven by governor motor, the blanking conveyer belt
Front end and end are provided with blanking induction zone and discharging induction zone, the speed governing horse when the blanking induction zone senses product
Up to the drive conveying conveyer belt motion, when the discharging induction zone senses product, the governor motor stop motion.
2. online curve board separator as claimed in claim 1, it is characterised in that the front induction zone and induction zone is equal in place
For the photoelectric sensor being located on the two-way parallel orbit, the blanking induction zone and discharging induction zone be arranged on it is described
The photoelectric sensor of blanking conveyer belt both sides.
3. online curve board separator as claimed in claim 1, it is characterised in that the stepper motor is driven by even coupling
The conveyer belt power transmission shaft, and the conveyer belt power transmission shaft is hexagonal shaft, so that the two-way closed slide drives institute
State conveyer belt move distance consistent, product can be with parallel entrance.
4. online curve board separator as claimed in claim 1, it is characterised in that pacify below the Z axis of the mechanical hand
Equipped with a grasping mechanism that suction nozzle position can be adjusted according to product form, device interior is provided with and provides suction for the suction nozzle
The vacuum generator of power, the grasping mechanism can arrange one to four group suction nozzle, and the suction switch and suction of per group of suction nozzle is big
Little independent control.
5. online curve board separator as claimed in claim 4, it is characterised in that be additionally provided with pressure transducer, described in per group
The suction size of suction nozzle is read by the pressure transducer, makes the suction nozzle work in optimal suction force range.
6. online curve board separator as claimed in claim 1, it is characterised in that described pair of intermediate processing tray is provided with correspondence product
The fixed jig of product, also corresponds to described pair of intermediate processing tray and is provided with lower dust absorbing structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621036757.7U CN206068892U (en) | 2016-09-05 | 2016-09-05 | Online curve board separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621036757.7U CN206068892U (en) | 2016-09-05 | 2016-09-05 | Online curve board separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206068892U true CN206068892U (en) | 2017-04-05 |
Family
ID=58438441
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621036757.7U Expired - Fee Related CN206068892U (en) | 2016-09-05 | 2016-09-05 | Online curve board separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206068892U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107584547A (en) * | 2017-10-30 | 2018-01-16 | 东莞市科立电子设备有限公司 | A kind of full-automatic online curve board separator |
| CN107697633A (en) * | 2017-10-31 | 2018-02-16 | 广东大族粤铭激光集团股份有限公司 | It is a kind of to be used to supply device for discharging automatically in plant equipment |
| CN108260286A (en) * | 2018-03-12 | 2018-07-06 | 三和盛电子科技（东莞）有限公司 | A kind of online segmenting device of pcb board |
| CN108817548A (en) * | 2018-07-13 | 2018-11-16 | 佛山市百明实业有限公司 | A kind of automatic blanking cutter device |
| CN108854836A (en) * | 2018-05-10 | 2018-11-23 | 深圳市大能智造科技有限公司 | A kind of automatic powder liquid proportion machine |
| CN109318277A (en) * | 2017-07-31 | 2019-02-12 | 维嘉数控科技（苏州）有限公司 | Online board separator and wiring board cutting method |
| CN109677912A (en) * | 2019-01-21 | 2019-04-26 | 深圳智慧者机器人科技有限公司 | A kind of multi-layer board brownification matches trigger online |
| CN110076844A (en) * | 2019-05-23 | 2019-08-02 | 东莞市手拉手智能装备有限公司 | A kind of online board separator of vision and its control method |
| CN110153840A (en) * | 2018-01-30 | 2019-08-23 | 来安县祥瑞机电科技有限责任公司 | Mobile phone shell automatic polishing method |
| CN110548930A (en) * | 2019-08-22 | 2019-12-10 | 深圳市极致兴通科技有限公司 | Automatic heat conduction material processing equipment who changes |
-
2016
- 2016-09-05 CN CN201621036757.7U patent/CN206068892U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109318277A (en) * | 2017-07-31 | 2019-02-12 | 维嘉数控科技（苏州）有限公司 | Online board separator and wiring board cutting method |
| CN107584547A (en) * | 2017-10-30 | 2018-01-16 | 东莞市科立电子设备有限公司 | A kind of full-automatic online curve board separator |
| CN107697633A (en) * | 2017-10-31 | 2018-02-16 | 广东大族粤铭激光集团股份有限公司 | It is a kind of to be used to supply device for discharging automatically in plant equipment |
| CN110153840A (en) * | 2018-01-30 | 2019-08-23 | 来安县祥瑞机电科技有限责任公司 | Mobile phone shell automatic polishing method |
| CN108260286A (en) * | 2018-03-12 | 2018-07-06 | 三和盛电子科技（东莞）有限公司 | A kind of online segmenting device of pcb board |
| CN108854836A (en) * | 2018-05-10 | 2018-11-23 | 深圳市大能智造科技有限公司 | A kind of automatic powder liquid proportion machine |
| CN108817548A (en) * | 2018-07-13 | 2018-11-16 | 佛山市百明实业有限公司 | A kind of automatic blanking cutter device |
| CN109677912A (en) * | 2019-01-21 | 2019-04-26 | 深圳智慧者机器人科技有限公司 | A kind of multi-layer board brownification matches trigger online |
| CN109677912B (en) * | 2019-01-21 | 2024-03-15 | 深圳智慧者机器人科技有限公司 | Multi-layer board browning on-line board matching machine |
| CN110076844A (en) * | 2019-05-23 | 2019-08-02 | 东莞市手拉手智能装备有限公司 | A kind of online board separator of vision and its control method |
| CN110548930A (en) * | 2019-08-22 | 2019-12-10 | 深圳市极致兴通科技有限公司 | Automatic heat conduction material processing equipment who changes |
| CN110548930B (en) * | 2019-08-22 | 2021-04-06 | 深圳市极致兴通科技有限公司 | Automatic heat conduction material processing equipment who changes |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170405 Termination date: 20210905 |
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| CF01 | Termination of patent right due to non-payment of annual fee |