CN110757013A - Automatic feeding and discharging equipment and process for cutting sheet material of metal cylinder body of heat-insulating container - Google Patents
Automatic feeding and discharging equipment and process for cutting sheet material of metal cylinder body of heat-insulating container Download PDFInfo
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- CN110757013A CN110757013A CN201810742951.4A CN201810742951A CN110757013A CN 110757013 A CN110757013 A CN 110757013A CN 201810742951 A CN201810742951 A CN 201810742951A CN 110757013 A CN110757013 A CN 110757013A
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- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
- B23K26/0853—Devices involving movement of the workpiece in at least in two axial directions, e.g. in a plane
- B23K26/0861—Devices involving movement of the workpiece in at least in two axial directions, e.g. in a plane in at least in three axial directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The utility model provides an unloading equipment and technology in automation of heat preservation container metal barrel cutting sheet, the device is by feed mechanism, feeding mechanism, cutting system, unloading mechanism, receiving agencies, the basic face of receiving useless mechanism constitution three-dimensional regulation, feeding manipulator, unloading manipulator, all be equipped with a manipulator fixing base on the manipulator of receiving useless, all install the X axle on the manipulator fixing base, Z axle servo motor, vacuum generator, the tow chain fixed arm, it comprises fixing base, vacuum chuck, vacuum generator, press the material piece, the locating pin, compress tightly the cylinder to receive useless mechanism. The process of the invention comprises the following steps: material taking, laser cutting, finished product sorting, waste product recycling and resetting. The invention has the advantage that the novel feeding, feeding and discharging structure is adopted, so that the equipment is more reasonable and reliable. A sheet stock positioning and pressing device during feeding is added, and the sheet stock cannot shift during feeding. And a system for recovering the waste is added, and the waste does not need to be manually treated. The separation mechanism really realizes automatic treatment.
Description
Technical Field
The invention relates to processing equipment and a process for a heat-insulating container, in particular to automatic feeding and discharging equipment and a process for cutting a sheet material on a metal cylinder body of the heat-insulating container.
Background
The metal sheet for manufacturing the cylinder body of the heat-insulating container in the heat-insulating container industry has certain difficulty in the manufacturing process because the material is very thin and soft. In the prior advanced processing method, the sheet is processed by a laser cutting machine and then is sorted by automatic separation equipment for cutting the sheet by a metal cylinder body of a heat-insulating container. For example, patent 201810328863.X, automatic separation equipment and process for cutting sheets by using a metal cylinder body of a heat-insulating container, although the invention solves the problems that no auxiliary separation mechanism exists after the metal sheets are cut, the sheets are damaged and scratched during manual separation, the surface quality is poor, the sheets are difficult to take and transport due to stacking, the surface quality of the sheets is influenced, and the production and transport efficiency is low. However, the manipulator used in the invention adopts a structure of a separation bracket, so that unstable conditions exist for feeding, feeding and blanking; in addition, the feeding mechanism has no positioning and pressing device for the sheet stock, so that the sheet stock can shift during moving during feeding; in addition, the lack of a system for recycling the waste material requires manual handling of the waste material, which results in increased labor costs. Therefore, the separation apparatus has yet to be improved.
Disclosure of Invention
The invention aims to provide automatic feeding and discharging equipment and process for cutting sheets by a metal cylinder body of a heat-insulating container, aiming at the defects in the prior art. The automatic feeding and discharging device comprises a feeding mechanism, a cutting system, a discharging mechanism, a receiving mechanism, a waste receiving mechanism and a control console, and is characterized in that the automatic feeding and discharging device comprises seven parts of the feeding mechanism, the cutting system, the discharging mechanism, the receiving mechanism and the waste receiving mechanism, a portal frame is arranged on a base, a storage bin of the feeding mechanism is fixed on a bottom plate, the bottom plate is fixed on the base through a sliding block, a manipulator fixing seat is arranged on each of a feeding manipulator, a discharging manipulator and a waste receiving manipulator, an X-axis servo motor, a Z-axis servo motor, a vacuum generator and a drag chain fixing arm are arranged on each manipulator fixing seat, a drag chain is fixed on each manipulator fixing seat through the drag chain fixing arm, a precise guide rail is arranged on one side of each manipulator fixing seat, an X-axis transmission rack is arranged on each precise guide, the top end of an X-axis transmission rack is provided with a safety limit, three manipulators reciprocate in the X-axis direction under the action of a precision guide rail, the three manipulators are driven by a Z-axis servo motor to reciprocate on a Z-axis linear guide rail, an upper limit sensor and a lower limit sensor are arranged in the Z-axis direction, a vacuum sucker is connected with a vacuum generator, a vacuum sucker fixing seat is fixed on the fixing seat through a support, a waste collecting mechanism is arranged below a portal frame and a feeding mechanism, and the waste collecting mechanism is composed of a fixing seat, a vacuum sucker, a vacuum generator, a material pressing block, a positioning pin and a pressing cylinder. The fixing base is fixed through the precision guide rail, a sucker combination seat is arranged on the fixing base, a material pressing block and a positioning pin are installed on the sucker combination seat through screws and four faces of the fixing base, a pressing cylinder is installed on the material pressing block, a travel sensing switch is installed on the bottom surface of a feeding mechanism base, a waste collecting bin reciprocates on the base track below a feeding car, a waste collecting mechanism sensing switch circuit is connected with a control console, and a PLC automatic controller is arranged in the control console.
The feeding mechanism is composed of a storage bin, a precise guide rail, a servo motor, a magnet separator and a base to form a three-dimensional adjusting base surface.
And a safe double-layer sensor induction sheet is arranged on the storage bin of the feeding mechanism.
The invention also provides a process of using the automatic feeding and discharging equipment for cutting the sheet material by using the metal cylinder body of the heat-insulating container, which comprises the following steps:
A. the material storage bin sheet material moves to the material taking starting original point of the feeding manipulator under the control of the PLC according to set parameters;
B. the feeding manipulator is controlled by the PLC automatic controller, the Z axis is lifted in the negative direction after the material is taken, and the feeding manipulator moves to the feeding original point of the feeding car along the X axis in the positive direction;
C. feeding downwards by a feeding manipulator under the control of a PLC automatic controller, moving to a cutting position of a laser cutting machine after a material feeding car sucks the sheet material to perform cutting operation, and sucking the sheet material by the feeding manipulator at a material initial origin;
D. after the laser cutting machine cuts the sheet material, a pressing support on the feeding car presses the cut sheet material, and the sheet material moves to the initial origin of the blanking mechanism in the negative direction;
E. the feeding mechanism moves from the initial origin to the X axis in the forward direction to a feeding point, the Z axis moves downwards in the forward direction to a feeding position, the vacuum chuck sucks the sheet to move to the feeding table along the Z axis and the X axis, the vacuum chuck is released under the control of the PLC automatic controller, the sheet of the metal cylinder body is placed to the feeding table, and the feeding manipulator resets;
F. the waste collecting mechanical arm moves to a waste bin along an X axis after absorbing waste from a waste material taking original point, a vacuum chuck is released under the control of a PLC automatic controller, the waste is placed to the waste bin, and the waste mechanical arm resets.
The invention has the advantage that the novel feeding, feeding and discharging structure is adopted, so that the equipment is more reasonable and reliable. A positioning and pressing device of the sheet stock during feeding is added, so that the sheet stock cannot shift during feeding; the system for recycling the waste is added, the waste does not need to be manually treated, and the separation mechanism really realizes automatic treatment.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a feeding mechanism;
FIG. 3 is a schematic structural view of a feeding mechanism;
FIG. 4 is a schematic structural view of the feeding mechanism;
FIG. 5 is a schematic structural view of a blanking mechanism;
FIG. 6 is a schematic view of the waste collection mechanism.
Fig. 7 is a schematic structural view of a gantry and a robot.
In the figure: the automatic waste collection and discharge device comprises a storage bin 1, a feeding manipulator 2, a fixing seat 3, a laser cutting machine 4, a discharging manipulator 5, a discharging platform 6, a waste collection bin 7, a control console 8, a servo motor 9, a travel switch sensor 10, a vacuum chuck 11, a vacuum generator 12, a precision guide rail 13, a magnet separator 14, a material pressing block 15, a positioning pin 16, a pressing cylinder 17, a gear box 18, a base 19, a portal frame 20, a drag chain 21, a transmission rack 22, a safety limit 23, a suction cup fixing seat 24, a fixing seat 25, a linear guide rail 26, an upper limit sensor 27, a lower limit sensor 28, a signal induction sheet 29, a drag chain fixing arm 30, a suction cup combination seat 31 and a waste collection manipulator 32.
Detailed Description
Embodiments of the invention are further described below with reference to the accompanying drawings:
referring to fig. 1 to 7, the present embodiment is composed of a feeding mechanism, a cutting system, a discharging mechanism, a receiving mechanism, a waste receiving mechanism, and a console, and the automatic feeding and discharging device is composed of seven parts of the feeding mechanism, the cutting system, the discharging mechanism, the receiving mechanism, and the waste receiving mechanism, which form a three-dimensional adjusting base surface. The portal frame 20 is arranged on the base 19, and the feeding mechanism is a three-dimensional adjusting base surface formed by the storage bin 1, the precision guide rail 13, the servo motor 9, the magnet separator 14 and the base 19. The storage bin 1 of the feeding mechanism is fixed on a bottom plate, the bottom plate is fixed on a base through a sliding block, and the feeding manipulator 2, the discharging manipulator 5 and the waste collecting manipulator 32 are arranged on the portal frame 20. All be equipped with a manipulator fixing base 25 on material loading manipulator 2, unloading manipulator 5, the manipulator 32 of receiving useless, all install X axle servo motor 9, Z axle servo motor 9, vacuum generator 12, tow chain fixed arm 30 on the manipulator fixing base 25, the tow chain 21 passes through the tow chain fixed arm 30 to be fixed on manipulator fixing base 25, and one side of manipulator fixing base 25 all is equipped with accurate guide rail 13, is equipped with X axle driving rack 22 on the accurate guide rail 13. The X-axis servo motor 9 drives an X-axis transmission rack 22 via a drag chain 21. The top end of the X-axis transmission rack 22 is provided with a safety limit 23. The three robots reciprocate in the X-axis direction by the action of the precision guide rails 13. The three manipulators are driven by a Z-axis servo motor 9 to reciprocate on a Z-axis linear guide rail. An upper limit sensor 27 and a lower limit sensor 28 are arranged in the Z-axis direction. The vacuum cup 11 is connected to a vacuum generator 12. The vacuum chuck fixing seat 24 is fixed on the fixing seat 25 through a bracket. The waste collecting mechanism is arranged below the portal frame 20 and the feeding mechanism. The travel sensing switch 10 is installed on the bottom surface of the feeding mechanism base, the waste collecting bin 7 can reciprocate on the base track below the feeding car A and the feeding car B, the sensing switch circuit of the waste collecting mechanism is connected with the control console, and the PLC automatic controller is arranged in the control console 8. The waste collecting mechanism is composed of a fixed seat 3, a vacuum sucker 11, a vacuum generator 12, a material pressing block 15, a positioning pin 16 and a pressing cylinder 17. The fixed seat 3 is fixed by a precision guide rail 13. The fixed seat 3 is provided with a suction disc combined seat 31 which can be freely adjusted and is fixed with the fixed seat 3 through a screw. The material pressing block 15, the positioning pin 16 and the pressing cylinder 17 are arranged on 4 surfaces of the fixing seat 3, and the laser cutting machine is arranged on the feeding car A and the feeding car B in a striding mode. The waste collecting material consists of a waste collecting bin 7 and a travel switch inductor 10.
The automatic feeding and discharging conveying equipment for the cutting sheets of the metal cylinder body of the heat preservation container comprises the following processes:
A. the material storage bin sheet material moves to the material taking starting original point of the feeding manipulator under the control of the PLC according to set parameters;
B. the feeding manipulator is controlled by the PLC automatic controller, the Z axis is lifted in the negative direction after the material is taken, and the feeding manipulator moves to the feeding original point of the feeding car along the X axis in the positive direction;
C. feeding downwards by a feeding manipulator under the control of a PLC automatic controller, moving to a cutting position of a laser cutting machine after a material feeding car sucks the sheet material to perform cutting operation, and sucking the sheet material by the feeding manipulator at a material initial origin;
D. after the laser cutting machine cuts the sheet material, a pressing support on the feeding car presses the cut sheet material, and the sheet material moves to the initial origin of the blanking mechanism in the negative direction;
E. the feeding mechanism moves from the initial origin to the X axis in the forward direction to a feeding point, the Z axis moves downwards in the forward direction to a feeding position, the vacuum chuck sucks the sheet to move to the feeding table along the Z axis and the X axis, the vacuum chuck is released under the control of the PLC automatic controller, the sheet of the metal cylinder body is placed to the feeding table, and the feeding manipulator resets;
F. the waste collecting mechanical arm moves to a waste bin along an X axis after absorbing waste from a waste material taking original point, a vacuum chuck is released under the control of a PLC automatic controller, the waste is placed to the waste bin, and the waste mechanical arm resets.
Claims (4)
1. An automatic feeding and discharging device for cutting sheets of a metal cylinder body of a heat preservation container comprises a feeding mechanism, a cutting system, a discharging mechanism, a receiving mechanism, a waste collecting mechanism and a control console, and is characterized in that the automatic feeding and discharging device comprises seven parts of the feeding mechanism, the cutting system, the discharging mechanism, the receiving mechanism and the waste collecting mechanism, a portal frame is arranged on a base, a storage bin of the feeding mechanism is fixed on a bottom plate, the bottom plate is fixed on the base through a sliding block, a manipulator fixing seat is arranged on each of a feeding manipulator, a discharging manipulator and a waste collecting manipulator, an X-axis servo motor, a Z-axis servo motor, a vacuum generator and a drag chain fixing arm are arranged on each manipulator fixing seat, a drag chain is fixed on each manipulator fixing seat through the drag chain fixing arm, a precise guide rail is, an X-axis transmission rack is arranged on a precise guide rail, an X-axis servo motor drives the X-axis transmission rack through a drag chain, a safety limit is arranged at the top end of the X-axis transmission rack, three manipulators reciprocate in the X-axis direction under the action of the precise guide rail, the three manipulators reciprocate on a Z-axis linear guide rail under the drive of the Z-axis servo motor, an upper limit sensor and a lower limit sensor are arranged in the Z-axis direction, a vacuum sucker is connected with a vacuum generator, a vacuum sucker fixing seat is fixed on a fixing seat through a support, a waste collecting mechanism is arranged below a portal frame and a feeding mechanism, the waste collecting mechanism comprises a fixing seat, a vacuum sucker, a vacuum generator, a material pressing block, a positioning pin and a pressing cylinder, the fixing seat is fixed through the precise guide rail, a sucker combination seat is arranged on the fixing seat, and the sucker combination seat is fixed, And the locating pin, install above the pressure feed block and compress tightly the cylinder, travel sensing switch is installed to feeding mechanism base bottom surface, receives useless storehouse base track reciprocating motion below the stack pallet, receives useless mechanism sensing switch circuit and is connected with the control cabinet, is provided with PLC automatic control in the control cabinet.
2. The automatic feeding and discharging device for the cut sheets of the metal cylinder body of the heat preservation container as claimed in claim 1, wherein the feeding mechanism comprises a storage bin, a precision guide rail, a servo motor, a magnet separator and a base to form a three-dimensional adjusting base surface.
3. The automatic feeding and discharging device for the cut sheets of the metal cylinder body of the heat preservation container as claimed in claim 1, wherein a safe double-layer sensor sensing piece is arranged on the storage bin of the feeding mechanism.
4. The process of using the automatic loading and unloading equipment for cutting the sheet material by the metal cylinder body of the heat preservation container of claim 1, comprising the following steps:
A. the material storage bin sheet material moves to the material taking starting original point of the feeding manipulator under the control of the PLC according to set parameters;
B. the feeding manipulator is controlled by the PLC automatic controller, the Z axis is lifted in the negative direction after the material is taken, and the feeding manipulator moves to the feeding original point of the feeding car along the X axis in the positive direction;
C. feeding downwards by a feeding manipulator under the control of a PLC automatic controller, moving to a cutting position of a laser cutting machine after a material feeding car sucks the sheet material to perform cutting operation, and sucking the sheet material by the feeding manipulator at a material initial origin;
D. after the laser cutting machine cuts the sheet material, a pressing support on the feeding car presses the cut sheet material, and the sheet material moves to the initial origin of the blanking mechanism in the negative direction;
E. the feeding mechanism moves from the initial origin to the X axis in the forward direction to a feeding point, the Z axis moves downwards in the forward direction to a feeding position, the vacuum chuck sucks the sheet to move to the feeding table along the Z axis and the X axis, the vacuum chuck is released under the control of the PLC automatic controller, the sheet of the metal cylinder body is placed to the feeding table, and the feeding manipulator resets;
F. the waste collecting mechanical arm moves to a waste bin along an X axis after absorbing waste from a waste material taking original point, a vacuum chuck is released under the control of a PLC automatic controller, the waste is placed to the waste bin, and the waste mechanical arm resets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810742951.4A CN110757013A (en) | 2018-07-09 | 2018-07-09 | Automatic feeding and discharging equipment and process for cutting sheet material of metal cylinder body of heat-insulating container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810742951.4A CN110757013A (en) | 2018-07-09 | 2018-07-09 | Automatic feeding and discharging equipment and process for cutting sheet material of metal cylinder body of heat-insulating container |
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| Publication Number | Publication Date |
|---|---|
| CN110757013A true CN110757013A (en) | 2020-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810742951.4A Pending CN110757013A (en) | 2018-07-09 | 2018-07-09 | Automatic feeding and discharging equipment and process for cutting sheet material of metal cylinder body of heat-insulating container |
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| CN (1) | CN110757013A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111570605A (en) * | 2020-05-25 | 2020-08-25 | 李育金 | WIFI router shearing mechanism |
| CN112456140A (en) * | 2020-12-08 | 2021-03-09 | 华南理工大学 | Automatic feeding system for aluminum inflation soaking plate |
| CN112605455A (en) * | 2020-11-27 | 2021-04-06 | 广东工业大学 | Amorphous alloy strip transverse shearing device and method adopting reciprocating rolling shear |
| CN114309991A (en) * | 2022-01-21 | 2022-04-12 | 深圳市易安锐智能装备有限责任公司 | Laser automatic cutting control system and control method thereof |
-
2018
- 2018-07-09 CN CN201810742951.4A patent/CN110757013A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111570605A (en) * | 2020-05-25 | 2020-08-25 | 李育金 | WIFI router shearing mechanism |
| CN112605455A (en) * | 2020-11-27 | 2021-04-06 | 广东工业大学 | Amorphous alloy strip transverse shearing device and method adopting reciprocating rolling shear |
| CN112605455B (en) * | 2020-11-27 | 2022-06-14 | 广东工业大学 | Amorphous alloy strip transverse shearing device and method adopting reciprocating rolling shear |
| CN112456140A (en) * | 2020-12-08 | 2021-03-09 | 华南理工大学 | Automatic feeding system for aluminum inflation soaking plate |
| CN112456140B (en) * | 2020-12-08 | 2024-04-05 | 华南理工大学 | Automatic feeding system for aluminum inflation vapor chamber |
| CN114309991A (en) * | 2022-01-21 | 2022-04-12 | 深圳市易安锐智能装备有限责任公司 | Laser automatic cutting control system and control method thereof |
| CN114309991B (en) * | 2022-01-21 | 2024-05-07 | 深圳市易安锐自动化设备有限公司 | Laser automatic cutting control system and control method thereof |
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