CN111570605A - WIFI router shearing mechanism - Google Patents
WIFI router shearing mechanism Download PDFInfo
- Publication number
- CN111570605A CN111570605A CN202010450559.XA CN202010450559A CN111570605A CN 111570605 A CN111570605 A CN 111570605A CN 202010450559 A CN202010450559 A CN 202010450559A CN 111570605 A CN111570605 A CN 111570605A
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- plate
- router
- top surface
- shearing
- screw rod
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- 230000007246 mechanism Effects 0.000 title claims abstract description 174
- 238000010008 shearing Methods 0.000 title claims abstract description 90
- 239000002699 waste material Substances 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims description 91
- 238000000034 method Methods 0.000 claims description 29
- 230000008569 process Effects 0.000 claims description 22
- 239000000428 dust Substances 0.000 claims description 19
- 230000009471 action Effects 0.000 claims description 7
- 241000252254 Catostomidae Species 0.000 claims description 6
- 238000011017 operating method Methods 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 description 5
- 230000003749 cleanliness Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/04—Centering the work; Positioning the tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The invention discloses a shearing device for a WIFI router, which comprises a waste material box and a working box, wherein the working box is arranged on one side of the top surface of a supporting frame, one side of the working box, which is close to a base, is provided with an opening, and the shearing device is arranged in the working box; the top surface of the shearing mechanism is in sliding connection with the inner top surface of the working box through a sliding plate, a threaded hole matched with a third screw rod is formed in the sliding plate, the third screw rod is connected with the output end of a driving motor, the driving motor is installed on the inner top surface of the working box, a clamping mechanism is arranged below the shearing mechanism, and the clamping mechanism is installed on the top surface of a support frame; the top surface of the mounting seat is connected with the sliding plate, the side wall of the mounting seat is provided with a horizontal moving mechanism, the output end of the horizontal moving mechanism is connected with a vertical moving mechanism, and the output end of the vertical moving mechanism is connected with the shearing machine; the invention greatly improves the efficiency of processing the router plate body and has the advantage of timely and orderly transferring the processed router plate body.
Description
Technical Field
The invention belongs to the technical field of WIFI routers, relates to a shearing device, and particularly relates to a shearing device for a WIFI router.
Background
The shearing of the router is performed by a component fixed on the router mounting plate and a housing plate body for protecting the router.
The existing method for shearing the router board body has the defects that the router board body is inconvenient to clamp and fix by workers, and excessive manpower output is required to be input in the clamping process; because the shearing mechanism is fixed, when the router board body is sheared, the router board body cannot be sheared into board bodies with different sizes and models according to the requirements of the production process; in the processing process, scraps can be generated, so that the processing environment is poor, and the health of workers is influenced; in addition, the router plate body after shearing takes out the transportation in-process, and is not convenient enough, and also can not shunt and transport for the router plate body that the processing is good can not in time shift out from shearing mechanism, influences the problem of the efficiency of shearing processing next time.
Disclosure of Invention
The invention aims to solve the problems that the existing router plate body is cut, so that a worker is inconvenient to clamp and fix the router plate body, and excessive manpower is required to be input in the clamping process; because the shearing mechanism is fixed, when the router board body is sheared, the router board body cannot be sheared into board bodies with different sizes and models according to the requirements of the production process; in the processing process, scraps can be generated, so that the processing environment is poor, and the health of workers is influenced; in addition, the router plate body after shearing takes out the transportation in-process, and is not convenient enough, and also can not shunt and transport for the router plate body that processes can not in time shift out from shearing mechanism, influences the problem of shearing the efficiency of processing next time, and provides a WIFI router shearing mechanism.
The purpose of the invention can be realized by the following technical scheme:
a shearing device for a WIFI router comprises a waste bin and a working box, wherein the working box is mounted on one side of the top surface of a supporting frame, a box door is arranged on the front surface of the working box, an opening is formed in one side, close to a base, of the working box, and the shearing device is mounted in the working box;
the shearing device comprises a shearing mechanism and a clamping mechanism, the top surface of the shearing mechanism is in sliding connection with the inner top surface of the working box through a sliding plate, a threaded hole matched with the third screw rod is formed in the sliding plate, the third screw rod is connected with the output end of a driving motor, the driving motor is installed on the inner top surface of the working box, the clamping mechanism is arranged below the shearing mechanism, and the clamping mechanism is installed on the top surface of the support frame;
the shearing mechanism comprises a shearing machine, a horizontal moving mechanism, a vertical moving mechanism and a mounting seat, the top surface of the mounting seat is connected with the sliding plate, the horizontal moving mechanism is arranged on the side wall of the mounting seat, the output end of the horizontal moving mechanism is connected with the vertical moving mechanism, and the output end of the vertical moving mechanism is connected with the shearing machine.
Preferably, the horizontal moving mechanism and the vertical moving mechanism are composed of a second motor, a screw and a limiting rod, the output end of the second motor is connected with the screw, the limiting rod is arranged in parallel with the screw, the vertical moving mechanism moves horizontally along the mounting seat through the screw of the horizontal moving mechanism, and the shearing machine moves vertically along the mounting seat through the screw of the vertical moving mechanism.
Preferably, fixture includes the base, well core plate, the loose axle, the fly leaf, the second hydraulic cylinder, splint and extension board, be provided with the through-hole with base looks adaptation on the top surface of support frame, install well core plate on the top surface central point of base puts, well core plate's top surface central point puts and rotates and installs the fly leaf, the both sides of fly leaf are respectively through loose axle and splint swing joint, splint pass through slide rail and base sliding connection, well core plate's both sides are provided with the second hydraulic cylinder respectively, the output and a set of splint of second hydraulic cylinder are connected, the second hydraulic cylinder is installed on the base, splint set up along the base symmetry, and splint are L type structure, install the extension board in the vertical portion of splint.
Preferably, be provided with the dump bin on the support frame, the dump bin is located the support frame bottom, is provided with garbage collection mechanism in the dump bin, and garbage collection mechanism includes suction hood, draught fan, dust absorption pipe, guide plate, and the suction hood is installed in the through-hole department of support frame, and the discharge end of suction hood is connected with the feed end of dust absorption pipe, is provided with the draught fan on the dust absorption pipe, and the bottom in the dump bin is provided with the guide plate, and the guide plate slope sets up, and the side door is installed to the lateral wall bottom of dump bin.
Preferably, the support frame is provided with the base on keeping away from the lateral wall of work box, install branch on the one side that the work box was kept away from to the base top surface, install the guide rail on the branch, be provided with opposite threaded rod in the guide rail, the threaded rod is connected with the output of third motor, the third motor is installed in one side of guide rail, and the both sides of threaded rod are equipped with the sliding seat respectively, sliding seat and guide rail sliding connection, and install feeding agencies on the sliding seat, be provided with transplanting mechanism on the top surface of base and the top surface of support frame.
Preferably, the transplanting mechanism comprises a material receiving plate, a first limiting slide rod and a first lead screw, the first lead screw is arranged on the top surface of the base and the top surface of the supporting frame respectively, the first lead screw is in threaded connection with the bottom surface of the material receiving plate, two sides of the bottom surface of the material receiving plate are in sliding connection with the first limiting slide rod respectively, the first lead screw is connected with the output end of a first motor, the first motor is installed on the top surface of the base, and the material receiving plate is highly located between the supporting plate and the horizontal part of the clamping plate.
Preferably, the material taking mechanism is symmetrically provided with two groups along the guide rail, the material taking mechanism comprises a first hydraulic cylinder, a bottom plate, a mounting plate, side plates and suckers, the mounting plate is arranged on the side wall of the sliding seat far away from the guide rail, the first hydraulic cylinder is arranged on the top surface of the mounting plate, the output end of the first hydraulic cylinder penetrates through the mounting plate and is connected with the bottom plate, the side plates are arranged on two sides of the bottom surface of the bottom plate, and the suckers of the multiple groups are uniformly arranged on the bottom.
Preferably, the bottom plate is provided with an ejection mechanism, the ejection mechanism comprises a third hydraulic cylinder and an ejector block, the third hydraulic cylinder is installed on the bottom plate, the output end of the hydraulic cylinder penetrates through the bottom plate and is connected with the ejector block, and the ejector block is located between the two groups of side plates.
Preferably, the cross-section of base is type of calligraphy structure, and the both sides of base are provided with reposition of redundant personnel mechanism, reposition of redundant personnel mechanism includes the stock guide, second lead screw and the spacing slide bar of second, the second lead screw rotates and installs on the base, and the second lead screw is connected with the output of fourth motor, the both sides of second lead screw are provided with the spacing slide bar of second, the spacing slide bar of second is installed on the base, the stock guide is passed on the top of second lead screw, and with stock guide threaded connection, the stock guide is connected with the spacing slide bar of second, be provided with two sets of conveyer belts on the lateral wall of support frame is kept away from to the base respectively.
Preferably, the working method of the router shearing device comprises the following steps:
s1, opening a box door on the front side of the working box, placing a plurality of groups of router plate bodies to be sheared between clamping plates and placing the router plate bodies on a support plate, controlling a second hydraulic cylinder to contract to enable one group of clamping plates to move towards the central plate, controlling the other group of clamping plates to move towards the central plate through the connecting action of a movable shaft and a movable plate, enabling the two groups of clamping plates to clamp and fix the router plate bodies to be sheared, controlling a horizontal moving mechanism to work to enable a shearing machine to horizontally move to a specified position, controlling a vertical moving mechanism to work to enable the shearing machine to move downwards, and then controlling a driving mechanism to work to drive a third screw rod to rotate to enable the shearing machine to move towards the material receiving plate so as to shear the router plate bodies;
s2, after the router board body is cut, controlling a first motor to work to drive a first screw rod to rotate, enabling the material receiving plate to move to the clamping mechanism along a first limiting slide rod and be located right below the support plate, then controlling a second hydraulic cylinder at the clamping mechanism to extend to work, enabling two groups of clamping plates to move towards the direction far away from the central plate respectively, enabling the cut router board body to fall on the material receiving plate, and then controlling the first motor to work to enable the material receiving plate loaded with the cut router board body to move right below the material taking mechanism;
s3, controlling the first hydraulic cylinder to extend to work, so that the bottom plate moves downwards, the bottom plate drives the sucker on the bottom surface of the side plate to move downwards, so that the sucker can suck the router plate body after being cut, then, controlling the third motor to work to drive the threaded rod to rotate, so that the sliding seat drives the material taking mechanism to move to two sides to the material guide plate respectively, and then, controlling the third hydraulic cylinder to work to enable the ejector block to eject the router plate body fixed by the sucker out and fall on the material guide plate;
and S4, controlling a fourth motor to work, so that the second screw rod rotates to drive the material guide plate to move downwards to the position of the conveyor belt, and conveying the router plate body conforming to the process and the waste material not conforming to the process to the next process through the conveyor belt respectively.
Compared with the prior art, the invention has the beneficial effects that: the front door of the working box is opened, a plurality of groups of router plate bodies needing to be cut are placed between the clamping plates and are placed on the supporting plate, then the second hydraulic cylinder is controlled to contract, so that one group of clamping plates move towards the central plate, the other group of clamping plates also move towards the central plate through the connecting action of the movable shaft and the movable plate, so that the two groups of clamping plates clamp and fix the router plate bodies needing to be cut, the clamping mechanism is arranged, the plurality of groups of router plate bodies can be simultaneously cut, the cutting efficiency is greatly improved, a worker only needs to place the processed router plate bodies on the supporting plate, and then the second hydraulic cylinder is controlled to work, so that the router plate bodies can be clamped, the worker can conveniently clamp and fix the router plate bodies, and in the clamping process, the worker does not need to input too much manpower to output, controlling the horizontal moving mechanism to work to enable the shearing machine to horizontally move to a specified position, then controlling the vertical moving mechanism to work to enable the shearing machine to move downwards, then controlling the driving mechanism to work to drive the third screw rod to rotate to enable the shearing machine to move towards the material receiving plate so as to shear the router plate body, adjusting the working position of the shearing machine by arranging the horizontal moving mechanism and the vertical moving mechanism, and thus shearing the router plate body into plate bodies with different sizes and models, wherein one side of the sheared router plate body is a router plate body which accords with a processing technology, and the other side of the sheared router plate body is waste which does not accord with the technology and is borne on the clamping mechanism;
after the router plate body is sheared, a first motor is controlled to work, a first screw rod is driven to rotate, the material receiving plate is enabled to move to the clamping mechanism along a first limiting slide rod and is located right below the support plate, then a second hydraulic cylinder at the clamping mechanism is controlled to extend to work, two groups of clamping plates are enabled to move towards the direction far away from the central plate respectively, the sheared router plate body is enabled to fall on the material receiving plate, the first motor is controlled to work, the material receiving plate loaded with the sheared router plate body is enabled to move right below the material taking mechanism, the arranged material receiving plate can conveniently transfer the sheared router plate body to the material taking mechanism, manual material taking is not needed through matching of the clamping mechanism and the material receiving plate, and the machined router plate body can be taken out of a working box;
the first hydraulic cylinder is controlled to extend to work, so that the bottom plate moves downwards, the bottom plate drives the sucker on the bottom surface of the side plate to move downwards, the sucker adsorbs the router plate body after being cut, then, the third motor is controlled to work to drive the threaded rod to rotate, so that the sliding seat drives the material taking mechanism to respectively move to two sides to the material guide plate, so that the material taking mechanism can take the sheared router plate body which accords with the processing technology and the sheared waste plate body which does not accord with the processing technology at the same time, then, the jacking block is used for jacking the router board body fixed by the suction cup by controlling the third hydraulic cylinder to work, and falls on the material guide plate, through the matching action between the material taking mechanism and the ejection mechanism, the processed router plate body conforming to the processing technology and the processed waste plate body not conforming to the processing technology can be conveniently transferred to the shunting mechanism from the material receiving plate;
the second lead screw is driven to move downwards to the conveyor belt by controlling the fourth motor to work, the router plate body conforming to the process and the waste material not conforming to the process are respectively conveyed to the next procedure by the conveyor belt, and the processed router body can be separately conveyed by the arranged shunting mechanism, so that the router plate body can be conveniently reprocessed subsequently;
when shearing the router plate body, open the draught fan, can loop through suction hood and dust absorption pipe with the piece that produces when shearing and fall into the dump bin, then, purified the router plate body when shearing the course of working, the cleanliness factor of workstation, in addition, be convenient for collect the processing to the piece that produces through the side door that sets up.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic overall perspective structure of the present invention.
Fig. 2 is a right side view of the interior of the work box of the present invention.
Figure 3 is a front view of the interior of the work box of the present invention.
FIG. 4 is a schematic view of the structure of the waste bin of the present invention.
Fig. 5 is a schematic structural view of the shearing mechanism of the present invention.
FIG. 6 is a schematic view of a clamping mechanism according to the present invention.
FIG. 7 is a partially enlarged view of FIG. 1A of the present invention.
In the figure: 1. a base; 2. a support frame; 3. a waste bin; 4. a side door; 5. a work box; 6. a material receiving plate; 7. a first limit slide bar; 8. a first lead screw; 9. a sliding seat; 10. a strut; 11. a guide rail; 12. a material taking mechanism; 13. a material guide plate; 14. a second lead screw; 15. a second limit slide bar; 16. a conveyor belt; 17. a first hydraulic cylinder; 18. a base plate; 19. mounting a plate; 20. a side plate; 21. a suction cup; 22. an ejection mechanism; 23. a shearing mechanism; 24. a clamping mechanism; 25. a drive motor; 26. a third screw rod; 27. a slide plate; 28. a shearing machine; 29. a base; 30. a center plate; 31. a movable shaft; 32. a movable plate; 33. a second hydraulic cylinder; 34. a splint; 35. a support plate; 36. a dust hood; 37. an induced draft fan; 38. a dust collection pipe; 39. a baffle; 40. a horizontal movement mechanism; 41. a vertical moving mechanism; 42. and (7) mounting a seat.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, a shearing device for a WIFI router comprises a waste bin 3 and a working bin 5, wherein the working bin 5 is mounted on one side of the top surface of a supporting frame 2, a bin door is arranged on the front surface of the working bin 5, an opening is formed in one side of the working bin 5 close to a base 1, and the shearing device is mounted in the working bin 5;
the shearing device comprises a shearing mechanism 23 and a clamping mechanism 24, the top surface of the shearing mechanism 23 is in sliding connection with the inner top surface of the working box 5 through a sliding plate 27, a threaded hole matched with a third screw rod 26 is formed in the sliding plate 27, the third screw rod 26 is connected with the output end of a driving motor 25, the driving motor 25 is installed on the inner top surface of the working box 5, the clamping mechanism 24 is arranged below the shearing mechanism 23, and the clamping mechanism 24 is installed on the top surface of the support frame 2;
the shearing mechanism 23 comprises a shearing machine 28, a horizontal moving mechanism 40, a vertical moving mechanism 41 and a mounting seat 42, wherein the top surface of the mounting seat 42 is connected with the sliding plate 27, the side wall of the mounting seat 42 is provided with the horizontal moving mechanism 40, the output end of the horizontal moving mechanism 40 is connected with the vertical moving mechanism 41, and the output end of the vertical moving mechanism 41 is connected with the shearing machine 28.
The horizontal moving mechanism 40 and the vertical moving mechanism 41 are both composed of a second motor, a screw and a limiting rod, the output end of the second motor is connected with the screw, the limiting rod is arranged in parallel with the screw, the vertical moving mechanism 41 horizontally moves along the mounting seat 42 through the screw of the horizontal moving mechanism 40, the shearing machine 28 vertically moves along the mounting seat 42 through the screw of the vertical moving mechanism 41, the working position of the shearing machine 28 is adjusted through the arrangement of the horizontal moving mechanism and the vertical moving mechanism, and therefore the router plate can be sheared into plates of different sizes and models.
The clamping mechanism 24 comprises a base 29, a central plate 30, a movable shaft 31, a movable plate 32, a second hydraulic cylinder 33, a clamp plate 34 and a support plate 35, a through hole matched with the base 29 is formed in the top surface of the support frame 2, the central plate 30 is installed on the top surface center position of the base 29, the movable plate 32 is rotatably installed on the top surface center position of the central plate 30, two sides of the movable plate 32 are respectively movably connected with the clamp plate 34 through the movable shaft 31, the clamp plate 34 is slidably connected with the base 29 through a slide rail, the second hydraulic cylinders 33 are respectively arranged on two sides of the central plate 30, the output ends of the second hydraulic cylinders 33 are connected with a group of clamp plates 34, the second hydraulic cylinders 33 are installed on the base 29, the clamp plates 34 are symmetrically arranged along the base 29, the clamp plates 34 are in an L-shaped structure, the support plates 35 are installed on the vertical portions of the, the efficiency of shearing has been improved greatly for the staff only needs to place the router plate body of processing on extension board 35, and the work of second pneumatic cylinder 33 is controlled again, can accomplish and carry out the centre gripping to the router plate body, makes the staff conveniently carry out the centre gripping to the router plate body and fixes, and in the clamping process, the manual work need not drop into too much manpower output.
The waste bin 3 is arranged on the support frame 2, the waste bin 3 is positioned at the bottom of the support frame 2, the waste bin 3 is internally provided with a waste collecting mechanism, the waste collecting mechanism comprises a dust hood 36, an induced draft fan 37, a dust suction pipe 38 and a guide plate 39, the dust hood 36 is arranged at the through hole of the support frame 2, the discharge end of the dust hood 36 is connected with the feed end of the dust suction pipe 38, the induced draft fan 37 is arranged on the dust suction pipe 38, the guide plate 39 is arranged at the bottom in the waste bin 3, the guide plate 39 is obliquely arranged, the bottom of the side wall of the waste bin 3 is provided with, when shearing the router plate body, open draught fan 37, can loop through suction hood 36 and dust absorption pipe 38 with the piece that produces when shearing and fall into dump bin 3 in, then, purified the router plate body when shearing the course of working, the cleanliness factor of workstation, in addition, the side door 4 through setting up is convenient for collect the processing to the piece that produces.
Be provided with base 1 on the lateral wall that work box 5 was kept away from to support frame 2, install branch 10 on one side that work box 5 was kept away from to base 1 top surface, install guide rail 11 on branch 10, be provided with the threaded rod of opposite screw thread in the guide rail 11, the threaded rod is connected with the output of third motor, the third motor is installed in one side of guide rail 11, and the both sides of threaded rod are overlapped respectively and are equipped with sliding seat 9, sliding seat 9 and guide rail 11 sliding connection, and install feeding agencies 12 on the sliding seat 9, be provided with transplanting mechanism on base 1's the top surface and support frame 2's the top surface.
The transplanting mechanism comprises a material receiving plate 6, a first limiting slide rod 7 and a first lead screw 8, the top surface of the base 1 and the top surface of the support frame 2 are respectively provided with the first lead screw 8, the first lead screw 8 is in threaded connection with the bottom surface of the material receiving plate 6, two sides of the bottom surface of the material receiving plate 6 are respectively in sliding connection with the first limiting slide rod 7, the first lead screw 8 is connected with the output end of a first motor, the first motor is installed on the top surface of the base 1, the height of the material receiving plate 6 is located between the horizontal parts of the support plate 35 and the clamp plate 34, the material receiving plate 6 is arranged to conveniently transfer the cut router plate body to the position of the material taking mechanism 12, and the processed router plate body can be taken out from the working box 5 without manual material taking through the matching of the clamping mechanism 24 and the material receiving plate 6.
The material taking mechanism 12 is symmetrically provided with two groups along the guide rail 11, the material taking mechanism 12 comprises a first hydraulic cylinder 17, a bottom plate 18, a mounting plate 19, a side plate 20 and suckers 21, the mounting plate 19 is arranged on the side wall of the sliding seat 9 far away from the guide rail 11, the first hydraulic cylinder 17 is arranged on the top surface of the mounting plate 11, the output end of the first hydraulic cylinder 17 penetrates through the mounting plate 19 and is connected with the bottom plate 18, the side plates 20 are arranged on two sides of the bottom surface of the bottom plate 18, multiple groups of suckers 21 are uniformly arranged on the bottom surface of the side plate 20, and the material taking mechanism can take sheared router plate bodies conforming to the processing technology and sheared waste plate.
The bottom plate 18 is provided with an ejection mechanism, the ejection mechanism comprises a third hydraulic cylinder and an ejector block, the third hydraulic cylinder is installed on the bottom plate 18, the output end of the hydraulic cylinder penetrates through the bottom plate 18 and is connected with the ejector block, the ejector block is located between the two sets of side plates 20, and the processed router plate body conforming to the processing technology and the processed waste plate body not conforming to the technology can be conveniently transferred to the shunting mechanism from the material receiving plate 6 through the matching effect between the material taking mechanism 12 and the ejection mechanism.
The cross section of the base 1 is of a convex structure, the two sides of the base 1 are provided with the shunting mechanisms, each shunting mechanism comprises a guide plate 13, a second lead screw 14 and a second limit slide rod 15, each second lead screw 14 is rotatably installed on the base 1, each second lead screw 14 is connected with the output end of a fourth motor, the two sides of each second lead screw 14 are provided with the second limit slide rods 15, each second limit slide rod 15 is installed on the corresponding base 1, the top end of each second lead screw 14 penetrates through the corresponding guide plate 13 and is in threaded connection with the corresponding guide plate 13, the guide plates 13 are connected with the corresponding second limit slide rods 15, two groups of conveying belts 16 are respectively arranged on the side walls, far away from the supporting frame 2, of the base 1, the machined router bodies can be separately conveyed through the arranged shunting mechanisms, and subsequent router plate bodies can be conveniently reprocessed.
The working method of the router shearing device comprises the following steps:
s1, opening a door on the front side of the work box 5, placing a plurality of groups of router plate bodies to be cut between the clamping plates 34 and on the support plate 35, then controlling the second hydraulic cylinder 33 to contract, so that one group of clamping plates 34 move towards the direction of the central plate 30, the other group of clamping plates 34 also move towards the direction of the central plate 30 through the connecting action of the movable shaft 31 and the movable plate 32, so that the two groups of clamping plates 34 clamp and fix the router plate bodies to be cut, controlling the horizontal moving mechanism 40 to work, so that the cutting machine 28 horizontally moves to a specified position, controlling the vertical moving mechanism 41 to work, so that the cutting machine 28 moves downwards, then controlling the driving motor 25 to work, driving the third screw rod 26 to rotate, so that the cutting machine 28 moves towards the direction of the material receiving plate 6, and cutting the router plate bodies;
s2, after the router board bodies are cut, controlling a first motor to work to drive a first screw rod 8 to rotate, so that the material receiving board 6 moves to the clamping mechanism 24 along a first limiting slide rod 7 and is located right below the support plate 35, then controlling a second hydraulic cylinder 33 at the clamping mechanism 24 to extend to work, so that two groups of clamping plates 34 move towards the direction far away from the central plate 30 respectively, and further enabling the cut router board bodies to fall on the material receiving board 6, and then controlling the first motor to work, so that the material receiving board 6 loaded with the cut router board bodies moves right below the material taking mechanism 12;
s3, controlling the first hydraulic cylinder 17 to extend to work, so that the bottom plate 18 moves downwards, the bottom plate 18 drives the sucker 21 on the bottom surface of the side plate 20 to move downwards, so that the sucker 21 can suck the router plate body after being cut, then, controlling the third motor to work, driving the threaded rod to rotate, enabling the sliding seat 9 to drive the material taking mechanism 12 to respectively move to two sides to the material guide plate 13, and then, controlling the third hydraulic cylinder to work, so that the jacking block jacks out the router plate body fixed by the sucker and falls on the material guide plate 13;
and S4, controlling the fourth motor to work, so that the second screw mandrel 14 rotates to drive the material guide plate 13 to move downwards to the conveyor belt 16, and conveying the router plate body conforming to the process and the waste material not conforming to the process to the next process through the conveyor belt 16.
The working principle of the invention is as follows: the door at the front of the working box 5 is opened, a plurality of groups of router plate bodies to be cut are placed between the clamping plates 34 and placed on the supporting plate 35, then the second hydraulic cylinder 33 is controlled to contract, so that one group of clamping plates 34 move towards the central plate 30, the other group of clamping plates 34 also move towards the central plate 30 through the connecting action of the movable shaft 31 and the movable plate 32, so that the two groups of clamping plates 34 clamp and fix the router plate bodies to be cut, the arranged clamping mechanism 24 can simultaneously cut and process the plurality of groups of router plate bodies, the cutting efficiency is greatly improved, a worker only needs to place the processed router plate bodies on the supporting plate 35 and control the second hydraulic cylinder 33 to work, the router plate bodies can be clamped, the worker can conveniently clamp and fix the router plate bodies, and in the clamping process, the horizontal moving mechanism 40 is controlled to work to enable the shearing machine 28 to horizontally move to a specified position, the vertical moving mechanism 41 is controlled to work to enable the shearing machine 28 to move downwards, then the driving motor 25 is controlled to work to drive the third screw rod 26 to rotate, the shearing machine 28 moves towards the direction of the material receiving plate 6, the router plate body is sheared, the working position of the shearing machine 28 is adjusted by arranging the horizontal moving mechanism and the vertical moving mechanism, the router plate body can be sheared into plate bodies of different sizes and models, one side of the sheared router plate body is the router plate body which accords with the processing technology, and the other side of the sheared router plate body is waste which does not accord with the processing technology and is borne on the clamping mechanism 24;
after the router board body is cut, the first motor is controlled to work to drive the first screw rod 8 to rotate, so that the material receiving plate 6 moves to the clamping mechanism 24 along the first limiting slide rod 7 and is positioned right below the support plate 35, then, the second hydraulic cylinder 33 of the clamping mechanism 24 is controlled to extend, so that the two sets of clamping plates 34 are respectively moved away from the central plate 30, so that the sheared router board body falls on the material receiving plate 6, and then the first motor is controlled to work, so that the material receiving plate 6 loaded with the router plate body after being cut is moved to the position right below the material taking mechanism 12, the arranged material receiving plate 6 can conveniently transfer the router plate body after being cut to the position of the material taking mechanism 12, through the matching of the clamping mechanism 24 and the material receiving plate 6, the processed router plate body can be taken out from the working box 5 without manually taking materials;
the first hydraulic cylinder 17 is controlled to extend to work, so that the bottom plate 18 moves downwards, the bottom plate 18 drives the suction cup 21 on the bottom surface of the side plate 20 to move downwards, the suction cup 21 sucks the router plate body after being cut, then, the third motor is controlled to work to drive the threaded rod to rotate, so that the sliding seat 9 drives the material taking mechanism 12 to respectively move to the two sides to the material guide plate 13, so that the material taking mechanism can take the sheared router plate body which accords with the processing technology and the sheared waste plate body which does not accord with the processing technology at the same time, then, the jacking block is used for jacking the router board body fixed by the suction cup by controlling the third hydraulic cylinder to work, and falls on the material guide plate 13, through the matching action between the material taking mechanism 12 and the ejection mechanism, the processed router plate body conforming to the processing technology and the processed waste plate body not conforming to the processing technology can be conveniently transferred to the shunting mechanism from the material receiving plate 6;
the second screw rod 14 is driven to rotate by controlling the fourth motor to drive the material guide plate 13 to move downwards to the conveyor belt 16, the router plate body conforming to the process and the waste material not conforming to the process are respectively conveyed to the next process through the conveyor belt 16, and the processed router body can be separately conveyed through the arranged shunting mechanism, so that the router plate body can be conveniently reprocessed subsequently.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The utility model provides a WIFI router shearing mechanism which characterized in that: the automatic shearing machine comprises a waste box (3) and a working box (5), wherein the working box (5) is arranged on one side of the top surface of a support frame (2), a box door is arranged on the front surface of the working box (5), an opening is formed in one side, close to a base (1), of the working box (5), and a shearing device is arranged in the working box (5);
the shearing device comprises a shearing mechanism (23) and a clamping mechanism (24), the top surface of the shearing mechanism (23) is in sliding connection with the inner top surface of the working box (5) through a sliding plate (27), a threaded hole matched with a third screw rod (26) is formed in the sliding plate (27), the third screw rod (26) is connected with the output end of a driving motor (25), the driving motor (25) is installed on the inner top surface of the working box (5), the clamping mechanism (24) is arranged below the shearing mechanism (23), and the clamping mechanism (24) is installed on the top surface of the support frame (2);
the shearing mechanism (23) comprises a shearing machine (28), a horizontal moving mechanism (40), a vertical moving mechanism (41) and a mounting seat (42), the top surface of the mounting seat (42) is connected with the sliding plate (27), the horizontal moving mechanism (40) is arranged on the side wall of the mounting seat (42), the output end of the horizontal moving mechanism (40) is connected with the vertical moving mechanism (41), and the output end of the vertical moving mechanism (41) is connected with the shearing machine (28).
2. A WIFI router shearing device according to claim 1, characterized by that, the horizontal moving mechanism (40) and the vertical moving mechanism (41) are composed of a second motor, a screw rod and a limiting rod, the output end of the second motor is connected with the screw rod, the limiting rod is parallel to the screw rod, the vertical moving mechanism (41) moves horizontally along the mounting seat (42) through the screw rod of the horizontal moving mechanism (40), and the shearing machine (28) moves vertically along the mounting seat (42) through the screw rod of the vertical moving mechanism (41).
3. The WIFI router shearing device according to claim 1, wherein the clamping mechanism (24) comprises a base (29), a central plate (30), a movable shaft (31), a movable plate (32), a second hydraulic cylinder (33), a clamping plate (34) and a support plate (35), a through hole matched with the base (29) is formed in the top surface of the support frame (2), the central plate (30) is installed on the center position of the top surface of the base (29), the movable plate (32) is rotatably installed on the center position of the top surface of the central plate (30), two sides of the movable plate (32) are movably connected with the clamping plate (34) through the movable shaft (31), the clamping plate (34) is slidably connected with the base (29) through a slide rail, the second hydraulic cylinder (33) is arranged on each side of the central plate (30), and the output end of the second hydraulic cylinder (33) is connected with one group of the clamping plates (34), the second hydraulic cylinder (33) is installed on the base (29), the clamping plates (34) are symmetrically arranged along the base (29), the clamping plates (34) are of L-shaped structures, and the supporting plates (35) are installed on the vertical portions of the clamping plates (34).
4. The WIFI router shearing device according to claim 1, wherein a waste bin (3) is arranged on the support frame (2), the waste bin (3) is located at the bottom of the support frame (2), a waste collecting mechanism is arranged in the waste bin (3), the waste collecting mechanism comprises a dust hood (36), an induced draft fan (37), a dust suction pipe (38) and a guide plate (39), the dust hood (36) is arranged at a through hole of the support frame (2), the discharge end of the dust hood (36) is connected with the feed end of the dust suction pipe (38), the induced draft fan (37) is arranged on the dust suction pipe (38), the guide plate (39) is arranged at the bottom of the waste bin (3), the guide plate (39) is arranged in an inclined mode, and a side door (4) is arranged at the bottom of the side wall of the waste bin (3).
5. The WIFI router shearing device according to claim 4, wherein the side wall of the support frame (2) far away from the working box (5) is provided with a base (1), a support rod (10) is mounted on one side of the top surface of the base (1) far away from the working box (5), a guide rail (11) is mounted on the support rod (10), threaded rods with opposite threads are arranged in the guide rail (11), the threaded rods are connected with the output end of a third motor, the third motor is mounted on one side of the guide rail (11), sliding seats (9) are respectively sleeved on two sides of the threaded rods, the sliding seats (9) are in sliding connection with the guide rail (11), the material taking mechanism (12) is mounted on the sliding seats (9), and transplanting mechanisms are arranged on the top surface of the base (1) and the top surface of the support frame (2).
6. The WIFI router shearing device according to claim 5, wherein the transplanting mechanism comprises a material receiving plate (6), a first limiting slide rod (7) and a first screw rod (8), the first screw rod (8) is arranged on the top surface of the base (1) and the top surface of the support frame (2) respectively, the first screw rod (8) is in threaded connection with the bottom surface of the material receiving plate (6), two sides of the bottom surface of the material receiving plate (6) are in sliding connection with the first limiting slide rod (7) respectively, the first screw rod (8) is connected with an output end of a first motor, the first motor is installed on the top surface of the base (1), and the height of the material receiving plate (6) is located between the support plate (35) and the horizontal part of the clamping plate (34).
7. The WIFI router shearing device according to claim 5, wherein the material taking mechanisms (12) are symmetrically arranged in two groups along the guide rail (11), each material taking mechanism (12) comprises a first hydraulic cylinder (17), a bottom plate (18), a mounting plate (19), side plates (20) and suckers (21), the mounting plate (19) is arranged on the side wall, away from the guide rail (11), of the sliding seat (9), the first hydraulic cylinders (17) are arranged on the top surface of the mounting plate (11), the output ends of the first hydraulic cylinders (17) penetrate through the mounting plate (19) and are connected with the bottom plate (18), the side plates (20) are arranged on two sides of the bottom surface of the bottom plate (18), and the suckers (21) of the plurality of groups are uniformly arranged on the bottom surface of the side plates (20).
8. A WIFI router shearing device according to claim 7, wherein an ejection mechanism is arranged on the bottom plate (18), the ejection mechanism comprises a third hydraulic cylinder and an ejector block, the third hydraulic cylinder is mounted on the bottom plate (18), the output end of the hydraulic cylinder penetrates through the bottom plate (18) and is connected with the ejector block, and the ejector block is located between the two sets of side plates (20).
9. A WIFI router shearing device according to claim 1, wherein the cross section of the base (1) is of a convex structure, and two sides of the base (1) are provided with a shunting mechanism, the shunting mechanism comprises a material guide plate (13), a second screw rod (14) and a second limiting slide rod (15), the second screw rod (14) is rotatably arranged on the base (1), the second screw rod (14) is connected with the output end of a fourth motor, the two sides of the second screw rod (14) are provided with second limit slide bars (15), the second limit slide bars (15) are arranged on the base (1), the top end of the second screw rod (14) passes through the material guide plate (13), and is connected with a material guide plate (13) by screw threads, the material guide plate (13) is connected with a second limiting slide rod (15), and two groups of conveyor belts (16) are respectively arranged on the side wall of the base (1) far away from the support frame (2).
10. A WIFI router shearing device as claimed in claim 1, wherein the router shearing device operating method includes the following steps:
s1, opening a door on the front side of the work box (5), placing a plurality of groups of router plate bodies to be sheared between the clamping plates (34) and on the support plate (35), controlling the second hydraulic cylinder (33) to contract to enable the clamping plates (34) of one group to move towards the central plate (30), enabling the clamping plates (34) of the other group to move towards the central plate (30) through the connecting action of the movable shaft (31) and the movable plate (32), enabling the clamping plates (34) of the two groups to clamp and fix the router plate bodies to be sheared, controlling the horizontal moving mechanism (40) to work to enable the shearing machine (28) to horizontally move to a specified position, controlling the vertical moving mechanism (41) to work to enable the shearing machine (28) to move downwards, then controlling the driving motor (25) to work to drive the third screw rod (26) to rotate to enable the shearing machine (28) to move towards the material receiving plate (6), thereby shearing the router board body;
s2, after the router board body is cut, controlling a first motor to work, driving a first screw rod (8) to rotate, enabling a material receiving plate (6) to move to a clamping mechanism (24) along a first limiting slide rod (7) and be located right below a support plate (35), then controlling a second hydraulic cylinder (33) at the clamping mechanism (24) to extend to work, enabling two groups of clamping plates (34) to move towards the direction far away from a central plate (30) respectively, enabling the cut router board body to fall on the material receiving plate (6), and then controlling the first motor to work, and enabling the material receiving plate (6) loaded with the cut router board body to move right below a material taking mechanism (12);
s3, controlling the first hydraulic cylinder (17) to extend to work, so that the bottom plate (18) moves downwards, the bottom plate (18) drives the suction disc (21) on the bottom surface of the side plate (20) to move downwards, so that the suction disc (21) adsorbs the cut router plate body, then, controlling a third motor to work, driving a threaded rod to rotate, so that the sliding seat (9) drives the material taking mechanism (12) to move to two sides to the material guide plate (13) respectively, and then, controlling the third hydraulic cylinder to work, so that the ejector block ejects out the router plate body fixed by the suction disc and falls on the material guide plate (13);
s4, the fourth motor is controlled to work, so that the second screw rod (14) rotates to drive the material guide plate (13) to move downwards to the position of the conveyor belt (16), and the router plate body conforming to the process and the waste material not conforming to the process are respectively conveyed to the next procedure through the conveyor belt (16).
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| CN202010450559.XA CN111570605A (en) | 2020-05-25 | 2020-05-25 | WIFI router shearing mechanism |
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| CN202010450559.XA CN111570605A (en) | 2020-05-25 | 2020-05-25 | WIFI router shearing mechanism |
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| CN111570605A true CN111570605A (en) | 2020-08-25 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112475635A (en) * | 2020-12-08 | 2021-03-12 | 张春雨 | Cutting device and cutting method for producing anodized aluminum plate |
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