CN213614835U - Laser cutting production line for thick plate materials - Google Patents
Laser cutting production line for thick plate materials Download PDFInfo
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- CN213614835U CN213614835U CN202022366200.2U CN202022366200U CN213614835U CN 213614835 U CN213614835 U CN 213614835U CN 202022366200 U CN202022366200 U CN 202022366200U CN 213614835 U CN213614835 U CN 213614835U
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Abstract
The utility model relates to a thick plate material laser cutting production line, which comprises a three-dimensional plate material warehouse, a front discharging trolley, a laser processing material area and a roller sorting table which are arranged from front to back in sequence, wherein one end of the laser processing material area is connected with a laser cutting machine; the laser processing material area comprises a cutting workbench which can move towards the laser cutting machine; the front discharging trolley, the laser processing material area and the roller sorting table are externally provided with a rack, two mutually symmetrical upper guide rails are longitudinally arranged at the top of the rack, a moving beam is arranged between the two upper guide rails, a Z rod is arranged on the front side of the moving beam, and a feeding and discharging robot is arranged at the bottom of the Z rod. The thick plate material laser cutting production line can realize integral type assembly line laser cutting processing of thick plate materials from stacking, material selecting, blanking and cutting, has high processing efficiency, less manual intervention, reduced cost, improved safety of production environment, is suitable for automatic cutting processing of various thick plate parts, and is convenient to popularize.
Description
Technical Field
The utility model relates to a laser cutting field especially relates to a thick plate material laser cutting production line.
Background
Laser cutting is a process in which a workpiece is heated by a high energy density laser beam to rapidly increase the temperature, and the material reaches its boiling point in a very short time, begins to vaporize, forming a vapor, and forming a cut in the material. The cutting method has the advantages of high cutting precision, high cutting speed, smooth cutting surface, difficulty in damaging workpieces and the like, particularly reduces the cost of subsequent process treatment, has obvious advantages in mass production, and is therefore accepted and applied by more and more industries and enterprises.
At present, most laser cutting machines are controlled by numerical control programs or made into cutting robots, thin plates to be cut are placed on the laser cutting machines in a manual feeding or robot feeding mode to be cut and processed, the thin plates are taken out and sorted after laser cutting, the operation mode is suitable for cutting thin plates with the thickness of less than 4mm, and the thin plates are light in weight and convenient to take and place. For the thicker and larger plates, the laser cutting is mostly carried out in a manual feeding mode due to the heavier weight, and the efficiency is low.
Disclosure of Invention
The utility model aims to solve the technical problem that a can carry out automatic assembly line cutting process to thick plate material is provided, and artificial intervention is few, and can improve the thick plate material laser cutting production line of the thick plate material of cutting efficiency.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme: a thick plate material laser cutting production line comprises a three-dimensional plate material warehouse, a front discharging trolley, a laser processing material area and a roller sorting table which are sequentially arranged from front to back, wherein one end of the laser processing material area is connected with a laser cutting machine; the three-dimensional plate warehouse is composed of a material rack provided with a plurality of warehouse positions, a support frame for stacking plates made of the same material is embedded in each warehouse position, the front end of the three-dimensional plate warehouse is provided with a lifter, the lifter is provided with a fork frame capable of moving back and forth, and the fork frame can take out the support frame from the material rack warehouse position or put the support frame into the material rack warehouse position; two lower guide rails which are in rolling fit with wheels at the bottom of the front discharging trolley are longitudinally arranged between the rear end of the three-dimensional plate warehouse and the laser processing material area, and the front discharging trolley can move back and forth on the lower guide rails, so that plates taken out by the elevator are conveyed to the laser processing material area from the three-dimensional plate warehouse; the laser processing material area comprises a cutting workbench capable of moving towards a laser cutting machine, and the cutting workbench can convey the plate placed at the top into the laser cutting machine and carry out laser cutting processing on the plate through a laser cutting head arranged in the laser cutting machine; the front discharging trolley, the laser processing material area and the roller sorting table are externally provided with an overhead frame, the two lower guide rails are respectively and fixedly arranged at the inner side close to the bottom in the frame, the top of the frame is longitudinally provided with two mutually symmetrical upper guide rails along the arrangement direction of the front discharging trolley, the laser processing material area and the roller sorting table, the two ends of the front discharging trolley, the laser processing material area and the roller sorting table are all arranged between the two upper guide rails, a movable beam is transversely arranged on the two upper guide rails which are symmetrically arranged, a Z rod capable of moving up and down is fixedly arranged on the front surface of the movable beam, the bottom of the Z rod is fixedly provided with a feeding and discharging robot used for grabbing and placing the plates, the feeding and discharging robot can move back and forth through the moving beam, and grabbing and placing work of the plates on the front discharging trolley, the laser processing material area and the roller sorting table can be achieved.
Preferably, a space is formed between the front end of the lower guide rail and the rear end of the three-dimensional plate warehouse, a track is transversely arranged between the spaces, one end of the track is located between the lower guide rail and the space of the three-dimensional plate warehouse, the other end of the track is connected with a plate shearing machine arranged on the periphery, and an electric trolley of the plate shearing machine is arranged on the track.
Preferably, the cutting workbench is transversely arranged in the laser processing material area and is driven by an electric conveyor belt, two sides of one end, facing the stress light cutting machine, of the cutting workbench are in sliding fit with guide grooves symmetrically arranged on two sides of the laser cutting machine, and the other end of the cutting workbench is fixed on the electric conveyor belt.
Preferably, the feeding and discharging robot at the bottom of the Z rod consists of a plurality of feeding and discharging suckers controlled by cylinders.
Preferably, a fork tooth is arranged under the feeding and discharging sucker, the fork tooth can move back and forth through an air cylinder, and the fork tooth and the feeding and discharging sucker are connected to the bottom of the Z rod through an integrated plate.
Preferably, the laser cutting machine comprises a Y shaft and a waste trough, the Y shaft is used for being connected with the Z shaft, the waste trough is arranged below the Y shaft, a laser cutting head is arranged on the Z shaft, X shafts used for erecting the Y shaft are symmetrically arranged on the front side and the rear side of the top of the waste trough, and the Y shaft is in sliding fit with the X shafts.
Preferably, the movable beam is slidably connected with the upper guide rail through a sliding block, a servo motor is fixedly arranged on the movable beam, a driving gear is connected onto the servo motor and meshed with a rack arranged on one side of the upper guide rail on the top of the rack, and the movable beam drives the driving gear to roll on the rack through the servo motor so as to move back and forth.
Preferably, the bottom of the front discharging trolley is provided with a servo motor for driving wheels to rotate.
Compared with the prior art, the utility model discloses an useful part is: the thick plate material laser cutting production line can realize integral type assembly line laser cutting processing of thick plate materials from stacking, material selecting, blanking and cutting, has high processing efficiency, less manual intervention, reduced cost, improved safety of production environment, is suitable for automatic cutting processing of various thick plate parts, and is convenient to popularize.
Drawings
The present invention will be further explained with reference to the accompanying drawings.
Fig. 1 is a schematic view of the overhead structure of the laser cutting production line for thick plate materials of the present invention.
In the figure: 1. a three-dimensional plate stock library; 11. a support frame; 2. an elevator; 21. a fork; 3. an electric trolley of the plate shearing machine; 4. a front discharging trolley; 5. a laser processing material area; 51. cutting the working table; 6. a roller sorting table; 7. a frame; 71. an upper guide rail; 72. a Z-bar; 73. a loading and unloading robot; 74. a moving beam; 8. a laser cutting machine; 81. a Y axis; 82. a waste bin; 83. an X axis; 9. a track.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments:
fig. 1 shows a thick plate laser cutting production line, which comprises a three-dimensional plate warehouse 1, a front discharging trolley 4, a laser processing material area 5 and a roller sorting table 6 which are sequentially arranged from front to back, wherein one end of the laser processing material area 5 is connected with a laser cutting machine 8; the three-dimensional plate warehouse 1 is composed of material racks provided with a plurality of warehouse positions, a support frame 11 used for stacking plates made of the same material is embedded in each warehouse position, the front end of the three-dimensional plate warehouse 1 is provided with a lifter 2, the lifter 2 is provided with a fork frame 21 capable of moving back and forth, and the fork frame 21 can take the support frame 11 out of the material rack warehouse position or place the support frame 11 into the material rack warehouse position; two lower guide rails which are in rolling fit with wheels at the bottom of the front discharging trolley 4 are longitudinally arranged between the rear end of the three-dimensional plate warehouse 1 and the laser processing material area 5, a servo motor for driving the wheels to rotate is arranged at the bottom of the front discharging trolley 4, the servo motor drives the front discharging trolley 4 to move back and forth on the lower guide rails, and plates taken out by the lifter 2 can be conveniently conveyed to the laser processing material area 5 from the three-dimensional plate warehouse 1; the laser processing material area 5 comprises a cutting workbench 51 capable of moving towards the laser cutting machine 8, and the cutting workbench 51 can convey the plate placed at the top into the laser cutting machine 8 and perform laser cutting processing on the plate through a laser cutting head arranged in the laser cutting machine 8; the outer parts of the front discharging trolley 4, the laser processing material area 5 and the roller sorting table 6 are provided with an overhead type frame 7, the two lower guide rails are respectively and fixedly arranged on the inner side, close to the bottom, of the frame 7, the top of the frame 7 is longitudinally provided with two mutually symmetrical upper guide rails 71 along the arrangement direction of the front discharging trolley 4, the laser processing material area 5 and the roller sorting table 6, two ends of the front discharging trolley 4, the laser processing material area 5 and the roller sorting table 6 are all arranged between the two upper guide rails 71, the two symmetrically arranged upper guide rails 71 are transversely provided with moving beams 74, the front of each moving beam 74 is fixedly provided with a Z rod 72 capable of moving up and down, the bottom of the Z rod 72 is fixedly provided with a feeding and discharging robot 73 for grabbing and placing plates, the feeding and discharging robot 73 can move back and forth through the moving beams 74, and back and forth movement of the front discharging trolley 4 and forth can, The grabbing and placing work of the plates on the laser processing material area 5 and the roller sorting table 6.
In order to improve the utilization rate of the three-dimensional plate material rack, plates made of different materials can be stacked, and meanwhile the plates can conveniently enter a laser cutting machine 8 or a plate shearing machine to be machined, a space is arranged between the front end of the lower guide rail and the rear end of the three-dimensional plate material warehouse 1, a transverse rail 9 is arranged between the spaces, one end of the rail 9 is located between the lower guide rail and the space of the three-dimensional plate material warehouse 1, the other end of the rail 9 is connected with the peripheral plate shearing machine, a plate shearing machine electric trolley 3 is arranged on the rail 9, a specified plate is taken out of the three-dimensional plate material warehouse 1 by the lifter 2, the plate is moved to the plate shearing machine electric trolley 3 after descending, a support frame 11 bearing a specified plate stack is placed on the plate shearing machine electric trolley 3, and the plate is conveyed to the plate shearing machine through.
In order to drive and withdraw the cutting table 51 in the laser processing material area 5 into and out of the laser cutting machine 8, the cutting table 51 is driven by an electric conveyor belt transversely arranged in the laser processing material area 5; in order to guarantee that cutting table 51 enters laser cutting machine 8 along the assigned position, simultaneously have certain holding power to it through laser cutting machine, and waste material or dust collection when not hindering laser cutting, its both sides of one end and the symmetry setting of cutting table 51 corresponding laser cutting machine 8 are at the guide way sliding fit of laser cutting machine 8 both sides, and the other end is fixed on electronic conveyer belt.
In order to ensure that the feeding and discharging robot below the moving beam 74 has excellent stability when the moving beam 74 runs at a high speed, the two Z rods 72 are transversely arranged on the moving beam 74 in parallel, and the feeding and discharging robot 73 at the bottom of the Z rods is composed of a plurality of feeding and discharging suckers controlled by air cylinders.
In order to ensure that the feeding and discharging robot 73 cannot cause the plates at the bottom of the feeding and discharging sucker to fall down to damage equipment due to power failure in the moving process, fork teeth are arranged under the feeding and discharging sucker and can move back and forth through an air cylinder, the fork teeth and the feeding and discharging sucker are connected to the bottom of the Z rod 72 through an integrated plate, the feeding and discharging robot 73 descends after moving to a specified position, the fork teeth are opened and closed after being lower than the bottom surface of the plates, the fork receives the plates, the feeding and discharging sucker sucks the plates, and the Z rod 72 moves to a specified area through the moving beam 74 to discharge the plates.
In order to flexibly cut the plate on the cutting workbench 51 in the laser cutting machine 8 according to the program requirement, the laser cutting machine 8 comprises a Y shaft 81 used for connecting a Z shaft and a waste trough 82 arranged below the Y shaft, the waste trough 82 is used for collecting waste or dust when in laser cutting, a laser cutting head is arranged on the Z shaft, X shafts 83 used for erecting the Y shaft 81 are symmetrically arranged on the front side and the rear side of the top of the waste trough 82, and the Y shaft 81 is in sliding fit with the X shafts 83.
In order to enable the movable beam 74 to move on the upper guide rail 71, the movable beam 74 is slidably connected with the upper guide rail 71 through a slider, a servo motor is fixedly arranged on the movable beam 74, a driving gear is connected onto the servo motor and meshed with a rack arranged on one side of the upper guide rail 71 on the top of the frame 7, and the movable beam 74 drives the driving gear to roll on the rack through the servo motor so as to realize the front and back movement of the movable beam.
The specific working mode is as follows: firstly, storing thick plates as raw materials, placing the plates on a support frame 11 of a three-dimensional plate warehouse 1 by an operator through a forklift or a traveling crane and the like, aligning the plates with positioning pins arranged on the support frame 11, sending the support frame 11 stacked with the plates into a specified layered warehouse position of the three-dimensional plate warehouse 1 by a lifter 2, controlling the plates to enter and exit from the warehouse on an operation table intelligently controlled by the three-dimensional plate warehouse 1 by the operator, manually inputting plate information of the current warehouse position on an operation table system interface of the three-dimensional plate warehouse 1 after the plates are put in the warehouse, and ensuring that the plates required in production scheduling are stored in the three-dimensional plate warehouse 1; when the plates need to be taken out of the warehouse for processing, the elevator 2 enters the three-dimensional plate warehouse 1 to designate a layer according to the plate requirements sent by the laser cutting machine 8, after the whole stack of plates are taken out through the fork frame 21, the whole stack of plates are descended to a discharging layer, the whole stack of plates are moved to the front discharging trolley 4 through the fork frame 21 and placed on the front discharging trolley 4, and the front discharging trolley 4 is moved to the side of the laser processing material area 5 through the lower guide rail after the plates are detected to be in place by the front discharging trolley 4; then the feeding and discharging robot 73 moves to the upper side of the front discharging trolley 4 through the moving beam 74, the fork teeth and the suction cups are opened to grab plates, the front discharging trolley 4 is provided with functions of magnet layering, air blowing, thickness measurement and the like, after the plates are sucked by the suction cups controlled by the air cylinders, the plate thickness measurement is carried out, the problem of multi-layer sucking can be solved, after the grabbing is completed, the feeding and discharging robot 73 moves through the moving beam 74 to send the plates to the upper side of the laser processing material area 5, the plates are placed on the cutting workbench 51, then the feeding and discharging robot 73 moves to a safe position, the cutting workbench 51 is sent into the laser cutting machine 8 through a conveyor belt, the plates are cut and processed through the Y shaft 81 moving on the X shaft 83 in the laser cutting machine 8 and the Z shaft moving on the Y shaft 81, and the laser cutting machine starts; after the laser cutting machine 8 finishes cutting, the cutting workbench 51 returns to the laser processing material area 5 through the conveyor belt, the feeding and discharging robot 73 moves to the position above the cutting workbench 51, the fork teeth are opened to the cutting workbench 51, the plates after cutting is finished are taken by the fork teeth fork, the plates after cutting are conveyed to the roller sorting table 6, and the plates after cutting are moved to the outer side by the roller sorting table 6 for manual sorting.
When the laser cutting machine 8 needs to replace different plates for processing, the elevator 2 places the plates on the raw material discharging layer in the vacant position of the three-dimensional plate warehouse 1, and takes out the plates required by the laser cutting machine 8 from the corresponding warehouse position according to the processing requirement information and conveys the plates to the material discharging layer.
When the materials need to be fed to the plate shearing machine, the specifications of the raw materials needed by the plate shearing machine are manually input on an operation table of the three-dimensional plate warehouse 1, after the raw materials are finished, the plates in the designated warehouse position are taken out by the lifter 2, and are moved to the position above the electric trolley 3 of the plate shearing machine through the fork frame 21 and placed on the electric trolley 3 of the plate shearing machine after the plates are lowered to a discharging layer, then the plates are conveyed to the side of the plate shearing machine by the electric trolley 3 of the plate shearing machine, and the using number of the plates is manually calculated. When the laser cutting machine 8 works, the electric trolley 3 of the plate shearing machine is not arranged between the three-dimensional plate warehouse 1 and the front discharging trolley 4, so that the operation of the front discharging trolley 4 is not influenced.
The thick plate material laser cutting production line can realize integral type assembly line laser cutting processing of thick plate materials from stacking, material selecting, blanking and cutting, has high processing efficiency, less manual intervention, reduced cost, improved safety of production environment, is suitable for automatic cutting processing of various thick plate parts, and is convenient to popularize.
It is to be emphasized that: the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form, and any simple modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.
Claims (8)
1. The utility model provides a thick plate material laser cutting production line which characterized in that: the device comprises a three-dimensional plate warehouse (1), a front discharging trolley (4), a laser processing material area (5) and a roller sorting table (6) which are sequentially arranged from front to back, wherein one end of the laser processing material area (5) is connected with a laser cutting machine (8); the three-dimensional plate warehouse (1) is composed of a material rack provided with a plurality of layers of warehouse positions, a support frame (11) used for stacking plates made of the same material is embedded in each warehouse position, the front end of the three-dimensional plate warehouse (1) is provided with a lifter (2), the lifter (2) is provided with a fork frame (21) capable of moving back and forth, and the fork frame (21) can take the support frame (11) out of the material rack warehouse position or place the support frame (11) into the material rack warehouse position; two lower guide rails which are in rolling fit with wheels at the bottom of the front discharging trolley (4) are longitudinally arranged between the rear end of the three-dimensional plate warehouse (1) and the laser processing material area (5), and the front discharging trolley (4) can move back and forth on the lower guide rails, so that plates taken out by the lifter (2) are conveyed from the three-dimensional plate warehouse (1) to the laser processing material area (5); the laser processing material area (5) comprises a cutting workbench (51) capable of moving towards the laser cutting machine (8), and the cutting workbench (51) can convey the plate placed at the top into the laser cutting machine (8) and perform laser cutting processing on the plate through a laser cutting head arranged in the laser cutting machine (8); an overhead frame (7) is arranged outside the front discharging trolley (4), the laser processing material area (5) and the roller sorting table (6), the two lower guide rails are respectively and fixedly arranged on the inner side, close to the bottom, of the frame (7), two mutually symmetrical upper guide rails (71) are longitudinally arranged at the top of the frame (7) along the arrangement direction of the front discharging trolley (4), the laser processing material area (5) and the roller sorting table (6), moving beams (74) are transversely arranged on the two symmetrically arranged upper guide rails (71), Z rods (72) capable of moving up and down are fixedly arranged on the front surface of each moving beam (74), and a robot (73) for grabbing and placing plates is fixedly arranged at the bottoms of the Z rods (72), go up unloading robot (73) and can the back-and-forth movement through walking beam (74), can realize snatching and placing work of panel on preceding ejection of compact dolly (4), laser processing material district (5) and roller letter sorting platform (6).
2. The thick plate material laser cutting production line according to claim 1, characterized in that: a space is arranged between the front end of the lower guide rail and the rear end of the three-dimensional plate warehouse (1), a track (9) which is transversely arranged is arranged between the spaces, one end of the track (9) is positioned between the space between the lower guide rail and the three-dimensional plate warehouse (1), the other end of the track is connected with a plate shearing machine which is arranged on the periphery, and an electric trolley (3) of the plate shearing machine is arranged on the track (9).
3. The thick plate material laser cutting production line according to claim 1, characterized in that: cutting table (51) are through transversely setting up the electronic conveyer belt transmission in laser processing material district (5), and its both sides of one end that cutting table (51) corresponds laser cutting machine (8) set up the guide way sliding fit in laser cutting machine (8) both sides with the symmetry, and the other end is fixed on electronic conveyer belt.
4. The thick plate material laser cutting production line according to claim 1, characterized in that: and the feeding and discharging robot (73) at the bottom of the Z rod (72) consists of a plurality of feeding and discharging suckers controlled by cylinders.
5. The thick plate material laser cutting production line according to claim 4, characterized in that: fork teeth are arranged under the feeding and discharging sucker and can move back and forth through an air cylinder, and the fork teeth and the feeding and discharging sucker are connected to the bottom of the Z rod (72) through an integrated plate.
6. The thick plate material laser cutting production line according to claim 1, characterized in that: laser cutting machine (8) are including Y axle (81) and the dirty tank (82) of setting in Y axle below that are used for connecting the Z axle, be provided with the laser cutting head on the Z axle, both sides symmetry is provided with X axle (83) that are used for erectting Y axle (81) around dirty tank (82) top, Y axle (81) and X axle (83) sliding fit.
7. The thick plate material laser cutting production line according to claim 1, characterized in that: the moving beam (74) is connected with the upper guide rail (71) in a sliding mode through a sliding block, a servo motor is fixedly arranged on the moving beam (74), a driving gear is connected onto the servo motor and meshed with a rack arranged on one side of the upper guide rail (71) on the top of the rack (7), and the moving beam (74) drives the driving gear to roll on the rack through the servo motor to move back and forth.
8. The thick plate material laser cutting production line according to claim 1, characterized in that: and a servo motor for driving wheels to rotate is arranged at the bottom of the front discharging trolley (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022366200.2U CN213614835U (en) | 2020-10-22 | 2020-10-22 | Laser cutting production line for thick plate materials |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022366200.2U CN213614835U (en) | 2020-10-22 | 2020-10-22 | Laser cutting production line for thick plate materials |
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| CN213614835U true CN213614835U (en) | 2021-07-06 |
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| CN202022366200.2U Active CN213614835U (en) | 2020-10-22 | 2020-10-22 | Laser cutting production line for thick plate materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115041848A (en) * | 2022-06-28 | 2022-09-13 | 奔腾激光(浙江)股份有限公司 | Intelligent conveying system for laser cutting raw materials and using method thereof |
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2020
- 2020-10-22 CN CN202022366200.2U patent/CN213614835U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115041848A (en) * | 2022-06-28 | 2022-09-13 | 奔腾激光(浙江)股份有限公司 | Intelligent conveying system for laser cutting raw materials and using method thereof |
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