CN205817518U - Power forging connecting rod continuous goes to dodge limit device automatically - Google Patents
Power forging connecting rod continuous goes to dodge limit device automatically Download PDFInfo
- Publication number
- CN205817518U CN205817518U CN201621105209.5U CN201621105209U CN205817518U CN 205817518 U CN205817518 U CN 205817518U CN 201621105209 U CN201621105209 U CN 201621105209U CN 205817518 U CN205817518 U CN 205817518U
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- China
- Prior art keywords
- wheel
- station
- sized flap
- motor
- flap wheel
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Abstract
The application belongs to mechanical field, and specially power forging connecting rod continuous goes to dodge limit device automatically.Including transmission system, transmission system sets gradually automatic material clamping system, straight flange polishing station, straight flange rounding station, the first sized flap wheel deburring station and the second sized flap wheel deburring station；It is additionally provided with security system near one end of automatic material clamping system, is provided above dust-precipitating system what straight flange polished station, straight flange rounding station, the first sized flap wheel deburring station and the second sized flap wheel deburring station.This device has the advantages such as simple to operate, labor intensity is low, crudy is excellent, production efficiency is high, production cost is low, protection environment.
Description
Technical field
The application belongs to mechanical field, and specially power forging connecting rod continuous goes to dodge limit device automatically.
Background technology
Existing process technology has two kinds:
One is to use labour-intensive manual sand ribbon processing method, manually removes connecting rod on belt sander and dodges limit, efficiency is low,
Labor intensity height, bad environments, of poor quality, removal effect concordance is poor, abrasive band loss is big.
Two is to use CNC to program automatic processing method, and process-cycle length, efficiency are low, relatively costly, removal effect concordance
Poor.
For the foregoing reasons, a kind of novel going of invention design dodges limit device, it is achieved remove to dodge the continuous and automatic on limit, the most aobvious
Obtain particularly important.
Summary of the invention
Using cycloidal planetary gear speed reducer is main transmission power, and transmission turns to be returned, and has Frequency Converter Control and speed governing, and feeding uses customization
Extraordinary carrier chain, frock clamp of accompanying, it is arranged on chain, each energy Automatic-clamping energy rotation, carrier chain transporting velocity can
Arbitrarily arranging speed, arrange multiple processing stations on processing line, different station removes the sudden strain of a muscle limit of connecting rod different parts, it is achieved whole
The continuous way of the individual course of processing, automatization, high efficiency.
To achieve these goals, the technical scheme that the application takes is as follows:
Power forging connecting rod continuous goes to dodge limit device automatically, including transmission system, sets successively in transmission system
Putting automatic material clamping system, straight flange polishing station, straight flange rounding station, the first sized flap wheel deburring station and the second sized flap wheel go
Deburring station；It is additionally provided with security system, in straight flange polishing station, straight flange rounding work in the one end near automatic material clamping system
Position, the first sized flap wheel deburring station and the second sized flap wheel deburring station be provided above dust-precipitating system；
Described automatic material clamping system includes templin chuck, is used for fixing feeding station, arranges and prevent back on feeding station
Rotation positioning device；
Described straight flange polishing station includes a wheel, c wheel, motor b, and wherein a wheel and c wheel are horizontal, motor b position
In top, a, c two wheel and motor b are positioned at three end points of isosceles triangle, and three limits of isosceles triangle are abrasive band；?
It is provided with the first assistant cylinder on abrasive band between a wheel and c wheel；It is identical with the isosceles triangular structure that a, b, c three-point shape becomes,
Having another isosceles triangle, the end of this triangle, is parallel with △ abc, same on the base of this isosceles triangle is provided with the 4th
Cylinder；
Described straight flange rounding station includes d wheel, f wheel, motor e, and wherein d wheel and f wheel are horizontal, motor e
Above, d, f two wheel and motor e are positioned at three end points of isosceles triangle, and three limits of isosceles triangle are abrasive band；
It is provided with the second assistant cylinder on abrasive band between d wheel and f wheel；Identical with the isosceles triangular structure that d, e, f three-point shape becomes
, there is another isosceles triangle, the end of this triangle, is parallel with △ def, in same being provided with in the base of this isosceles triangle
3rd cylinder；
The first described sized flap wheel deburring station, including the first sized flap wheel, motor, motor passes through belt drive the 1000th
The rotation of impeller；The first described sized flap wheel and motor are respectively provided with in orbit, and the first sized flap wheel and motor by connecting rod with
Piston is connected；Fixture fixes workpiece, and the rounding small arc-shaped joint of the first sized flap wheel and workpiece；
The second described sized flap wheel deburring station, including the first sized flap wheel, motor, motor passes through belt drive the 1000th
The rotation of impeller；The first described sized flap wheel and motor are respectively provided with in orbit, and the first sized flap wheel and motor by connecting rod with
Piston is connected；Fixture fixes workpiece, and the rounding orthodrome joint of the first sized flap wheel and workpiece；
Being provided below of straight flange rounding station, the first sized flap wheel deburring station and the second sized flap wheel deburring station
There is slewing equipment, so that workpiece rotation；
Described dust-precipitating system includes cloth bag and vacuum extractor, and vacuum extractor is connected with cloth bag by pipeline；
When workpiece transport to straight flange polishing station time, first and the 4th cylinder pull the sand on two isosceles triangle bases
Band so that abrasive band is near workpiece, under the rotation in abrasive band, it is achieved the deburring of workpiece straight flange；Anti-rotation positioner can be consolidated
Determine workpiece, it is to avoid it rotates；
When workpiece transport to straight flange rounding station, second and the 3rd cylinder pull the sand on two isosceles triangle bases
Band so that abrasive band is near workpiece, under the rotation in abrasive band, it is achieved the deburring of workpiece；And rotating device so that workpiece from
Turn, for the polishing to rounding；
Induction system uses cycloidal planetary gear speed reducer to be main transmission power, transmission can turn back, and speed is adjustable.Feeding uses fixed
The extraordinary conveying plate chain of system, whole system uses dispenser to realize precisely and transmits.
System of processing is made up of burnishing device and propulsion plant, and burnishing device uses driven by motor abrasive band or the group of sized flap wheel
Conjunction mode, burnishing device realizes automatization's processing under the drive of propulsion plant.
Automatically grasping system uses templin chuck now to clamp at chuck interior-excess along with driving up and down of cylinder and unclamp, and
And the design of chuck effectively avoids and has the position dodging limit on connecting rod so that connecting rod accurate positioning, clamping consolidate, in the work having
Position below increases slewing equipment so that grasping system can automatic rotary, meet processing needs.
Dust-precipitating system uses cloth-bag type dust principle, is collected for producing ground dust in the course of processing, protects environment,
Qualified discharge.
Security system in order to preferably ensure that processing safety designs, loading and unloading station install additional emergent stopping by
Button and safe grating, prevent security incident.
This utility model compared with prior art, have simple to operate, labor intensity is low, crudy is excellent, produce effect
The advantages such as rate is high, production cost is low, protection environment.
Use process is as follows:
A. the frock clamp system mated with product is selected
B. connecting rod is placed in frock (loading and unloading station) by operator
C. ACK button (automatic and manual dual-mode), pallet clamping workpiece are pressed
D. workpiece is transported to straight flange polishing station by pipeline, dumps and automatically advances, according to setting time service, and polishing knot
Bundle, dumps and returns
E. workpiece is transported to straight flange rounding station by pipeline, dumps and automatically advances, according to setting time service, and polishing
Terminate, dump and return
F. workpiece is transported to microcephaly and polishes station by pipeline, dumps and automatically advances, according to setting time service, and polishing knot
Bundle, dumps and returns
G. workpiece is transported to major part polishing station by pipeline, dumps and automatically advances.According to setting time service.Polishing knot
Bundle, dumps and returns
H. workpiece is back to discharging feeding station, artificial blanking.
Accompanying drawing explanation
Fig. 1 is the plan structure schematic diagram that power forging connecting rod continuous removes to dodge limit device automatically；
Fig. 2 is the main TV structure schematic diagram that power forging connecting rod continuous removes to dodge limit device automatically；
Fig. 3 is the structural representation of the first sized flap wheel deburring station；
Fig. 4 is the structural representation of the second sized flap wheel deburring station；
Reference
In figure, 1 is feeding station, and 2 is the first cylinder, and 3 is the second cylinder, and 4 is the first sized flap wheel deburring station, and 5 is
Two sized flap wheel deburring stations, 6 is the 3rd cylinder, and 7 is the 4th cylinder, and 8 is templin chuck, and 9 is anti-rotation device, and 10 is dust
System, 11 is cloth bag, and 12 is pumped vacuum systems, and 13 is automatic material clamping system, and 14 is security system, and 15 is transmission system, and 16 are
Straight flange rounding station, 17 is straight flange polishing station, and 18 is the first sized flap wheel, and 19 is belt, and 20 is motor, and 21 is track, 22
For piston, 23 is connecting rod, and 24 is fixture.
Detailed description of the invention
Power forging connecting rod continuous goes to dodge limit device automatically, including transmission system 15, depends in transmission system 15
The secondary automatic material clamping system 13 that arranges, straight flange polishing station 17, straight flange rounding station 16, the first sized flap wheel deburring station 4 He
Second sized flap wheel deburring station 5；It is additionally provided with security system 14 in the one end near automatic material clamping system 13, polishes at straight flange
Station 17, straight flange rounding station 16, the top of the first sized flap wheel deburring station 4 and the second sized flap wheel deburring station 5 sets
It is equipped with dust-precipitating system 10；
Described automatic material clamping system 13 includes templin chuck 8, is used for fixing feeding station 1, arranges on feeding station 1
Anti-rotation positioner 9；
Described straight flange polishing station 17 includes a wheel, c wheel, motor b, and wherein a wheel and c wheel are horizontal, motor b
Above, a, c two wheel and motor b are positioned at three end points of isosceles triangle, and three limits of isosceles triangle are abrasive band；
It is provided with the first assistant cylinder 2 on abrasive band between a wheel and c wheel；Identical with the isosceles triangular structure that a, b, c three-point shape becomes
, there is another isosceles triangle, the end of this triangle, is parallel with △ abc, in same being provided with in the base of this isosceles triangle
4th cylinder 7；
Described straight flange rounding station 16 includes d wheel, f wheel, motor e, and wherein d wheel and f wheel are horizontal, motor
E is above, and d, f two wheel and motor e are positioned at three end points of isosceles triangle, and three limits of isosceles triangle are sand
Band；It is provided with the second assistant cylinder 3 on abrasive band between d wheel and f wheel；The isosceles triangular structure become with d, e, f three-point shape
Identical, there is another isosceles triangle, the end of this triangle, is parallel with △ def, in same the setting in the base of this isosceles triangle
It is equipped with the 3rd cylinder 6；
The first described sized flap wheel deburring station 4, including the first sized flap wheel 18, motor 20, motor is carried by belt 19
The rotation of dynamic first sized flap wheel 18；The first described sized flap wheel 18 and motor 20 are arranged on track 21, and the first sized flap wheel
18 are connected with piston 22 by connecting rod 23 with motor 20；Fixture 24 fixes workpiece, and the first sized flap wheel 18 is little with the rounding of workpiece
Circular arc joint；
The second described sized flap wheel deburring station 5, including the first sized flap wheel 18, motor 20, motor is carried by belt 19
The rotation of dynamic first sized flap wheel 18；The first described sized flap wheel 18 and motor 20 are arranged on track 21, and the first sized flap wheel
18 are connected with piston 22 by connecting rod 23 with motor 20；Fixture 24 fixes workpiece, and the first sized flap wheel 18 is big with the rounding of workpiece
Circular arc joint；
Below straight flange rounding station 16, the first sized flap wheel deburring station 4 and the second sized flap wheel deburring station 5
It is provided with slewing equipment, so that workpiece rotation；
Described dust-precipitating system 10 includes cloth bag 11 and vacuum extractor 12, and vacuum extractor 12 is by pipeline and cloth bag
11 are connected；
When workpiece transport to straight flange polishing station 17 time, first and the 4th cylinder pull the sand on two isosceles triangle bases
Band so that abrasive band is near workpiece, under the rotation in abrasive band, it is achieved the deburring of workpiece straight flange；Anti-rotation positioner 9 can be consolidated
Determine workpiece, it is to avoid it rotates；
When workpiece transport to straight flange rounding station 16, second and the 3rd cylinder pull on two isosceles triangle bases
Abrasive band so that abrasive band is near workpiece, under the rotation in abrasive band, it is achieved the deburring of workpiece；And rotating device is so that workpiece
Rotation, for the polishing to rounding；
Induction system uses cycloidal planetary gear speed reducer to be main transmission power, transmission can turn back, and speed is adjustable.Feeding uses fixed
The extraordinary conveying plate chain of system, whole system uses dispenser to realize precisely and transmits.
System of processing is made up of burnishing device and propulsion plant, and burnishing device uses driven by motor abrasive band or the group of sized flap wheel
Conjunction mode, burnishing device realizes automatization's processing under the drive of propulsion plant.
Automatically grasping system uses templin chuck now to clamp at chuck interior-excess along with driving up and down of cylinder and unclamp, and
And the design of chuck effectively avoids and has the position dodging limit on connecting rod so that connecting rod accurate positioning, clamping consolidate, in the work having
Position below increases slewing equipment so that grasping system can automatic rotary, meet processing needs.
Dust-precipitating system uses cloth-bag type dust principle, is collected for producing ground dust in the course of processing, protects environment,
Qualified discharge.
Security system in order to preferably ensure that processing safety designs, loading and unloading station install additional emergent stopping by
Button and safe grating, prevent security incident.
This utility model compared with prior art, have simple to operate, labor intensity is low, crudy is excellent, produce effect
The advantages such as rate is high, production cost is low, protection environment.
Use process is as follows:
A. the frock clamp system mated with product is selected
B. connecting rod is placed in frock (loading and unloading station) by operator
C. ACK button (automatic and manual dual-mode), pallet clamping workpiece are pressed
D. workpiece is transported to straight flange polishing station by pipeline, dumps and automatically advances, according to setting time service, and polishing knot
Bundle, dumps and returns
E. workpiece is transported to straight flange rounding station by pipeline, dumps and automatically advances, according to setting time service, and polishing
Terminate, dump and return
F. workpiece is transported to microcephaly and polishes station by pipeline, dumps and automatically advances, according to setting time service, and polishing knot
Bundle, dumps and returns
G. workpiece is transported to major part polishing station by pipeline, dumps and automatically advances.According to setting time service.Polishing knot
Bundle, dumps and returns
H. workpiece is back to discharging feeding station, artificial blanking.
Claims (8)
1. power forging connecting rod continuous goes to dodge limit device automatically, it is characterised in that include transmission system (15), is transmitting
Automatic material clamping system (13) is set gradually in system (15), straight flange polishing station (17), straight flange rounding station (16), the 1000th
Impeller deburring station (4) and the second sized flap wheel deburring station (5)；Also set up in the one end near automatic material clamping system (13)
There is security system (14), at straight flange polishing station (17), straight flange rounding station (16), the first sized flap wheel deburring station (4)
With the second sized flap wheel deburring station (5) be provided above dust-precipitating system (10).
2. power forging connecting rod continuous as claimed in claim 1 goes to dodge limit device automatically, it is characterised in that described
Automatic material clamping system (13) includes templin chuck (8), is used for fixing feeding station (1), arranges anti-rotation on feeding station (1)
Positioner (9).
3. power forging connecting rod continuous goes to dodge limit device automatically, it is characterised in that described straight flange polishing station 17 wraps
Including a wheel, c wheel, motor b, wherein a wheel and c wheel are horizontal, and motor b is above, and a, c two wheel and motor b are positioned at
Three end points of lumbar triangle shape, and three limits of isosceles triangle are abrasive band；It is provided with the on abrasive band between a wheel and c take turns
One assistant cylinder (2)；Identical with the isosceles triangular structure that a, b, c three-point shape becomes, there is another isosceles triangle, this triangle
The end parallel with △ abc, same on the base of this isosceles triangle be provided with the 4th cylinder (7).
4. power forging connecting rod continuous goes to dodge limit device automatically, it is characterised in that described straight flange rounding station 16
Including d wheel, f wheel, motor e, wherein d wheel and f wheel are horizontal, and motor e is above, and d, f two wheel and motor e are positioned at
Three end points of isosceles triangle, and three limits of isosceles triangle are abrasive band；It is provided with on abrasive band between d wheel and f wheel
Second assistant cylinder (3)；Identical with the isosceles triangular structure that d, e, f three-point shape becomes, there is another isosceles triangle, this triangle
The end of shape, is parallel with △ def, same on the base of this isosceles triangle is provided with the 3rd cylinder (6).
5. power forging connecting rod continuous goes to dodge limit device automatically, it is characterised in that the first described sized flap wheel deburring
Station (4), including the first sized flap wheel (18), motor (20), motor drives the rotation of the first sized flap wheel (18) by belt (19)；
Described the first sized flap wheel (18) and motor (20) are arranged on track (21), and the first sized flap wheel (18) and motor (20) lead to
Cross connecting rod (23) to be connected with piston (22)；Fixture (24) fixes workpiece, and the rounding small arc-shaped of the first sized flap wheel (18) and workpiece
Joint.
6. power forging connecting rod continuous goes to dodge limit device automatically, it is characterised in that the second described sized flap wheel deburring
Station (5), including the first sized flap wheel (18), motor (20), motor drives the rotation of the first sized flap wheel (18) by belt (19)；
Described the first sized flap wheel (18) and motor (20) are arranged on track (21), and the first sized flap wheel (18) and motor (20) lead to
Cross connecting rod (23) to be connected with piston (22)；Fixture (24) fixes workpiece, and the rounding orthodrome of the first sized flap wheel (18) and workpiece
Joint.
7. power forging connecting rod continuous goes to dodge limit device automatically, it is characterised in that at straight flange rounding station (16), the
One sized flap wheel deburring station (4) and the second sized flap wheel deburring station (5) slewing equipment is provided below.
8. power forging connecting rod continuous goes to dodge limit device automatically, it is characterised in that described dust-precipitating system (10) includes
Cloth bag (11) and vacuum extractor (12), and vacuum extractor (12) is connected with cloth bag (11) by pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621105209.5U CN205817518U (en) | 2016-10-09 | 2016-10-09 | Power forging connecting rod continuous goes to dodge limit device automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621105209.5U CN205817518U (en) | 2016-10-09 | 2016-10-09 | Power forging connecting rod continuous goes to dodge limit device automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205817518U true CN205817518U (en) | 2016-12-21 |
Family
ID=57556932
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621105209.5U Expired - Fee Related CN205817518U (en) | 2016-10-09 | 2016-10-09 | Power forging connecting rod continuous goes to dodge limit device automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205817518U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107150287A (en) * | 2017-05-22 | 2017-09-12 | 东莞市英捷涂装设备有限公司 | A kind of automatic grinding machine |
| CN114750040A (en) * | 2022-02-07 | 2022-07-15 | 苏州明益信智能设备有限公司 | Burr removing equipment and method |
-
2016
- 2016-10-09 CN CN201621105209.5U patent/CN205817518U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107150287A (en) * | 2017-05-22 | 2017-09-12 | 东莞市英捷涂装设备有限公司 | A kind of automatic grinding machine |
| CN107150287B (en) * | 2017-05-22 | 2021-08-17 | 东莞市英捷涂装设备有限公司 | Automatic grinding machine |
| CN114750040A (en) * | 2022-02-07 | 2022-07-15 | 苏州明益信智能设备有限公司 | Burr removing equipment and method |
| CN114750040B (en) * | 2022-02-07 | 2024-03-19 | 苏州明益信智能设备有限公司 | Burr removing equipment and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161221 Termination date: 20171009 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |