CN107088815B - Multi-station environment-friendly self-dust-sucking polishing system - Google Patents
Multi-station environment-friendly self-dust-sucking polishing system Download PDFInfo
- Publication number
- CN107088815B CN107088815B CN201710438616.0A CN201710438616A CN107088815B CN 107088815 B CN107088815 B CN 107088815B CN 201710438616 A CN201710438616 A CN 201710438616A CN 107088815 B CN107088815 B CN 107088815B
- Authority
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- China
- Prior art keywords
- polishing
- working
- dust
- conveying belt
- shot blasting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005498 polishing Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 claims abstract description 41
- 239000000428 dust Substances 0.000 claims abstract description 34
- 238000005422 blasting Methods 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000004806 packaging method and process Methods 0.000 claims abstract description 10
- 238000000227 grinding Methods 0.000 claims description 55
- 238000004080 punching Methods 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 10
- 238000005488 sandblasting Methods 0.000 claims description 9
- 239000012535 impurity Substances 0.000 abstract description 8
- 230000006378 damage Effects 0.000 abstract description 6
- 238000007689 inspection Methods 0.000 abstract description 6
- 208000027418 Wounds and injury Diseases 0.000 abstract description 3
- 208000014674 injury Diseases 0.000 abstract description 3
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000007517 polishing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 244000137852 Petrea volubilis Species 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/085—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces the travelling workpieces being moved into different working positions during travelling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
Abstract
The invention relates to the technical field of polishing equipment, and particularly discloses a multi-station environment-friendly self-dust-absorbing polishing system which comprises dust removing equipment, a polishing part, a first conveying belt, a shot blasting machine and a packaging part, wherein the dust removing equipment is connected with the polishing part and the shot blasting machine through pipelines; the polishing part comprises a plurality of working procedures, and each working procedure is provided with an operating table, a disc rotating table and an inspection circulation workstation. The polishing system can be provided with a plurality of stations, and the dust removing device penetrates through the whole polishing and shot blasting system, so that dust pollution is reduced, personnel injury caused by ground impurities is avoided, and the polishing system is safer and more environment-friendly; in the aspect of material conveying, a mode of combining a conveying belt with a disc rotary workbench is adopted, so that manual conveying is reduced, the connection between working procedures is more orderly, and the phenomena of confusion, workpiece damage and the like of workpieces are avoided.
Description
Technical Field
The invention belongs to the technical field of polishing equipment, and particularly relates to a multi-station environment-friendly self-dust-absorbing polishing system.
Background
In the preparation process of the product, the surface of the product is polished by a polishing process, namely, the surface of the product is mechanically polished by a tool for fixing sand grains such as a grinding wheel, sand paper and the like, and the purposes can be divided into the following categories: removing burrs of the finished product, treating rust on the surface, polishing and cleaning the surface of the finished product, polishing the surface of the finished product, removing oxidized films and the like.
Surface polishing is a treatment that is necessary in the repair of paint, such as in the manufacture of mechanical equipment, etc. In the polishing process, a large amount of dust and residues are often generated, which has a certain influence on the surrounding environment and is also a hazard to the physical health of operators. Although the water milling process can improve the defects, new problems are brought about, such as the generation of a large amount of sewage, the simultaneous existence of water and electricity, and the potential safety hazard.
At present, some environment-friendly self-dust-absorption polishing systems combining polishing and dust absorption are arranged, but most of the environment-friendly self-dust-absorption polishing systems need to be manually controlled in the whole process in the use process, so that manpower and time are wasted, and misoperation is easy to occur; on the other hand, after the polishing head of the polishing system stops polishing, dust collection is stopped, and the dust collection process is avoided, so that dust collected in the dust collection barrel is not easy to fall off, and the subsequent dust dumping is difficult.
In addition, certain hidden danger exists in the process of polishing, and the work piece is easy to be confused and damaged, so that a multi-station polishing system which is convenient to transfer and can automatically absorb dust is needed to be designed, and the problems are solved.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a multi-station polishing system capable of automatically removing dust, and the circulation table adopts a mode of combining a conveying belt and a disc rotary table, so that the problem of connection of workpieces among working procedures is solved, and the system is more energy-saving and environment-friendly, and eliminates potential safety hazards.
In order to solve the technical problems, the multi-station environment-friendly self-dust-absorption polishing system comprises dust removing equipment, a polishing part, a first conveying belt, a shot blasting machine and a packaging part, wherein the dust removing equipment is connected with the polishing part and the shot blasting machine through pipelines, the first conveying belt is arranged on the side surface of the polishing part, the terminal of the first conveying belt is connected with the shot blasting machine, and the shot blasting machine is connected with the packaging part; the polishing part comprises a plurality of working procedure working parts, the working procedure working parts are sequentially arranged, each working procedure working part is provided with an operation table, a disc rotating table and a checking circulation working station, the operation tables and the checking circulation working stations are all arranged on the periphery of the disc rotating table, the disc rotating table is used for conveying workpieces to the next working procedure, and the checking circulation working stations are close to the first conveying belt and used for circulating the checked workpieces to a shot blasting machine.
Further, the operation tables of each working procedure working part are provided with a plurality of operation tables, and the upper part of each operation table is provided with a pipeline communicated with the dust removing equipment.
Specifically, the working procedures comprise grinding of a large grinding wheel, angle grinding, tip grinding, sand blasting and punching, and the corresponding operation tables are a large grinding wheel operation table, an angle grinding operation table, a tip grinding operation table, a sand blasting operation table and a punching operation table.
Specifically, a storage frame is arranged near the large grinding wheel operating platform, and the number of the storage frames is a plurality of storage frames for storing materials to be polished.
Further, the rotary disc table is controlled to rotate by a motor, and the rotating speed can be adjusted.
Further, the packing portion comprises a second conveying belt and a plurality of material bearing frames, and the material bearing frames are respectively arranged below the second conveying belt.
The beneficial effects of the invention are as follows:
the polishing system can be provided with a plurality of stations, and the dust removing device penetrates through the whole polishing and shot blasting system, so that dust pollution is reduced, personnel injury caused by ground impurities is avoided, and the polishing system is safer and more environment-friendly; the conveying belt and the disc rotary workbench are combined in the aspect of conveying materials, so that manual conveying is reduced, the process steps are connected in sequence, the phenomena of confusion, workpiece damage and the like of workpieces are avoided, and the working efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions of the present invention, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic overall construction of a sanding system of the present invention;
FIG. 2 is a schematic view of the structure of the grinding section of the grinding system of the present invention;
fig. 3 is a schematic view of the structure of the shot blasting machine and the packing section of the polishing system of the present invention.
In the figure: the device comprises a dust removing device, a first conveying belt, a 3-shot blasting machine, a 4-packaging part, a 5-disc rotating table, a 6-inspection circulation workstation, a 7-large grinding wheel operating table, an 8-angle grinding operating table, a 9-tip grinding operating table, a 10-sand blasting operating table, a 11-punching operating table, a 12-storage frame, a 41-second conveying belt and a 42-material bearing frame.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In a specific embodiment of the invention, as shown in fig. 1 to 3, the invention specifically discloses a multi-station environment-friendly self-dust-absorbing polishing system, which comprises dust removing equipment 1, a polishing part, a first conveying belt 2, a shot blasting machine 3 and a packaging part 4, wherein the dust removing equipment 1 is connected with the polishing part and the shot blasting machine 3 through pipelines, the first conveying belt 2 is arranged on the side surface of the polishing part, the terminal end of the first conveying belt 2 is connected with the shot blasting machine 3, the shot blasting machine 3 is connected with the packaging part 4, the packaging part 4 comprises a second conveying belt 41 and a material bearing frame 42, and the number of the material bearing frames 42 is a plurality, and the material bearing frames 42 are respectively arranged below the second conveying belt 41;
the polishing part comprises a plurality of working procedure working parts, the working procedure working parts are sequentially arranged, each working procedure working part is provided with an operation table, a disc rotating table 5 and a checking circulation working station 6, the operation tables and the checking circulation working stations 6 are arranged on the periphery of the disc rotating table 5, the disc rotating table 5 is used for conveying workpieces to the next working procedure, the disc rotating table 5 is controlled to rotate by a motor, and the rotating speed can be adjusted; the operation tables of each working procedure working part are provided with a plurality of operation tables, the upper part of each operation table is provided with a pipeline communicated with the dust removing equipment 1, and the inspection circulation workstation 6 is close to the first conveying belt 2 and is used for circulating inspected workpieces to the shot blasting machine 3.
In a preferred mode of the invention, the working procedures comprise grinding of a large grinding wheel, angle grinding, tip grinding, sand blasting and punching, wherein the corresponding operation tables are a large grinding wheel operation table 7, an angle grinding operation table 8, a tip grinding operation table 9, a sand blasting operation table 10 and a punching operation table 11, and are sequentially arranged from front to back, a plurality of storage frames 12 are arranged near the large grinding wheel operation table 7, and the storage frames 12 are used for storing materials to be ground.
In a preferred mode of the present invention, as shown in fig. 1 to 2, the number of the large grinding wheel operating tables 7 is four, and the number of the corresponding storage frames 12 is four; the number of the angle grinding operation table 8, the tip grinding operation table 9, the sand blasting operation table 10 and the punching operation table 11 is two.
The working process of the embodiment of the invention is as follows: placing a workpiece to be processed in a storage frame 12, performing large grinding wheel polishing by an operator on a large grinding wheel operation table 7, starting to work by a dust removing device 1, sucking impurities generated by the large grinding wheel into the dust removing device 1 through a pipeline above, placing the workpiece on a disc rotation table 5 after finishing the large grinding wheel polishing, rotating the disc rotation table 5 to convey the workpiece to a blasting process, taking off the workpiece from the disc rotation table 5 by the operator of the angle grinding operation table 8 to perform angle grinding, sucking impurities generated by the angle grinding into the dust removing device 1 through a pipeline above, placing the workpiece on the disc rotation table 5 after finishing the angle grinding, rotating the disc rotation table 5 to convey the workpiece to a tip grinding process, taking off the workpiece from the disc rotation table 5 by the operator of the tip grinding operation table 9 to perform tip grinding, sucking impurities generated by the tip grinding into the dust removing device 1 through a pipeline above, placing the workpiece on the disc rotation table 5 after finishing the tip grinding, carrying out blasting process to convey the workpiece to the workpiece through a pipeline above, checking the workpiece on the disc rotation table 5 after finishing the work by the blasting operation table, and punching the workpiece is conveyed to a punching station after finishing the work station, and checking the work station is punched and the workpiece is conveyed to the disc rotation table 3, after the work of the shot blasting machine 3 is finished, the workpiece flows onto the second conveying belt 41, and a plurality of operators can pack materials at the same time.
In a preferred mode of the invention, each working procedure is provided with a checking circulation working station 6 and is arranged at a position close to the first conveying belt 2, so that the work piece can be checked directly after finishing the polishing working procedure and then conveyed to the shot blasting machine.
In another embodiment of the present invention, if the workpiece is only subjected to the large grinding wheel polishing process and the angle grinding process according to the type of the workpiece, the working process is as follows: the workpiece to be processed is placed in the storage frame 12, an operator performs large grinding wheel polishing on the large grinding wheel operation table 7, meanwhile, the dust removing device 1 starts to work, impurities polished by the large grinding wheel are sucked into the dust removing device 1 through a pipeline above, the workpiece is placed on the disc rotary table 5 after the large grinding wheel polishing is finished, the disc rotary table 5 rotates to convey the workpiece to an angle polishing procedure, the operator of the angle polishing operation table 8 removes the workpiece from the disc rotary table 5 to perform angle polishing, impurities generated by the angle polishing are sucked into the dust removing device 1 through a pipeline above, the workpiece is placed on the disc rotary table 5 after the angle polishing is finished, the operator of the disc rotary table 5 rotates to convey the workpiece to the inspection circulation workstation 6 of the angle polishing procedure, the operator of the inspection circulation workstation places the workpiece on the first conveying belt 2 after the workpiece is inspected, the workpiece is conveyed to the shot blasting machine 3, the workpiece flow is conveyed onto the second conveying belt 41 after the work of the shot blasting machine 3 is finished, and a plurality of operators can simultaneously package materials.
In yet another embodiment of the present invention, the process includes not only large grinding wheel grinding, angle grinding, sharpening, sand blasting and punching processes, but also other processes such as inspection and the like.
The beneficial effects of the invention are as follows:
the polishing system can be provided with a plurality of stations, and the dust removing device penetrates through the whole polishing and shot blasting system, so that dust pollution is reduced, personnel injury caused by ground impurities is avoided, and the polishing system is safer and more environment-friendly; the conveying belt and the disc rotary workbench are combined in the aspect of conveying materials, so that manual conveying is reduced, the process steps are connected in sequence, the phenomena of confusion, workpiece damage and the like of workpieces are avoided, and the working efficiency is improved.
While the foregoing is directed to the preferred embodiments of the present invention, it will be appreciated by those skilled in the art that changes and modifications may be made without departing from the principles of the invention, such changes and modifications are also intended to be within the scope of the invention.
Claims (4)
1. The multi-station environment-friendly self-dust-sucking polishing system is characterized by comprising dust removing equipment (1), a polishing part, a first conveying belt (2), a shot blasting machine (3) and a packaging part (4), wherein the dust removing equipment (1) is connected with the polishing part and the shot blasting machine (3) through pipelines, the first conveying belt (2) is arranged on the side surface of the polishing part, the terminal of the first conveying belt (2) is connected with the shot blasting machine (3), and the shot blasting machine (3) is connected with the packaging part (4); the polishing part comprises a plurality of working procedure working parts, the working procedure working parts are sequentially arranged, each working procedure working part is provided with an operation table, a disc rotating table (5) and a checking circulation working station (6), the operation table and the checking circulation working stations (6) are arranged on the periphery of the disc rotating table (5), the disc rotating table (5) is controlled to rotate by a motor, the disc rotating table (5) is used for conveying workpieces to the next working procedure, and the checking circulation working stations (6) are close to the first conveying belt (2) and are used for conveying checked workpiece flows to the shot blasting machine (3); the number of the operation tables of each working procedure working part is several, and a pipeline communicated with the dust removing equipment (1) is arranged above each operation table; the working procedures comprise grinding of a large grinding wheel, angle grinding, tip grinding, sand blasting and punching, wherein the corresponding operation tables comprise a large grinding wheel operation table (7), an angle grinding operation table (8), a tip grinding operation table (9), a sand blasting operation table (10) and a punching operation table (11);
the packaging part (4) comprises a second conveying belt (41) and a material bearing frame (42), and the material bearing frame (42) is arranged below the second conveying belt (41).
2. The multi-station environment-friendly self-dust-sucking polishing system according to claim 1, wherein a plurality of storage frames (12) are arranged near the large grinding wheel operating table (7) and used for storing materials to be polished.
3. The multi-station environment-friendly self-dust-absorbing polishing system according to claim 1, wherein the rotating speed of the disc rotating table (5) can be adjusted.
4. The multi-station environment-friendly self-dust-absorbing polishing system according to claim 1, wherein the number of the material bearing frames (42) is a plurality of the material bearing frames, and the material bearing frames are respectively arranged below the second conveying belt (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710438616.0A CN107088815B (en) | 2017-06-12 | 2017-06-12 | Multi-station environment-friendly self-dust-sucking polishing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710438616.0A CN107088815B (en) | 2017-06-12 | 2017-06-12 | Multi-station environment-friendly self-dust-sucking polishing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107088815A CN107088815A (en) | 2017-08-25 |
| CN107088815B true CN107088815B (en) | 2023-10-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710438616.0A Active CN107088815B (en) | 2017-06-12 | 2017-06-12 | Multi-station environment-friendly self-dust-sucking polishing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107088815B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113714936A (en) * | 2021-07-21 | 2021-11-30 | 石嘴山市西达实业有限公司 | Dust removal casting shop |
| CN115415905B (en) * | 2022-09-02 | 2024-01-26 | 宁阳创研铸造有限公司 | Dust removing mechanism for factory building and workshop |
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| GB8516131D0 (en) * | 1984-07-10 | 1985-07-31 | Npk Elekt Obrabot Mat Novi Tec | Polishing machine |
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| KR20070033873A (en) * | 2006-07-14 | 2007-03-27 | (주)조방 | glass processing equipment |
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| CN202825203U (en) * | 2012-10-18 | 2013-03-27 | 上海交运汽车动力系统有限公司 | Clutch disc group assembly device |
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| CN204382044U (en) * | 2012-05-15 | 2015-06-10 | 杨树强 | A kind of disc type full-automatic polissoir |
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| CN205915142U (en) * | 2016-08-22 | 2017-02-01 | 肖志山 | Follow -on automatic cell phone case edging all -in -one |
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| US3775909A (en) * | 1972-01-24 | 1973-12-04 | Corning Glass Works | Successive lens polishing apparatus |
| GB8516131D0 (en) * | 1984-07-10 | 1985-07-31 | Npk Elekt Obrabot Mat Novi Tec | Polishing machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN107088815A (en) | 2017-08-25 |
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