CN214162496U - Stainless steel pot courage grinds throws production line - Google Patents
Stainless steel pot courage grinds throws production line Download PDFInfo
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- CN214162496U CN214162496U CN202022891953.5U CN202022891953U CN214162496U CN 214162496 U CN214162496 U CN 214162496U CN 202022891953 U CN202022891953 U CN 202022891953U CN 214162496 U CN214162496 U CN 214162496U
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Abstract
The utility model discloses a production line is thrown to stainless steel pot courage mill, it includes: a plurality of workstations, a transfer table disposed between two adjacent workstations; the workstations are used for processing the workpieces to be processed respectively, wherein the same workstation can process different parts of the workpieces to be processed, and the same workstation can process the workpieces to be processed with different specifications. The production line can improve the production efficiency and the consistency of the surface quality, realize no dust pollution to the environment and guarantee the health of workers, and provide the best technical guarantee for the grinding and polishing of the irregular curved surface of the stainless steel pot liner product.
Description
Technical Field
The utility model relates to a burnishing and polishing equipment technical field especially relates to stainless steel pot courage grinds and throws production line.
Background
China is a large industrial manufacturing country, and with the continuous development of manufacturing technology, robots are applied to household consumer goods such as bathrooms, kitchens and bathrooms on a large scale. The stainless steel pot is a widely used household consumer product, and has various product types and specifications and complex outer contour shape. The product has large market demand and is a bulk commodity exported in China. In the surface treatment process of the stainless steel pot, the surface quality must meet the mirror surface requirement, no obvious grinding and polishing defects such as sand grains, polishing wave grains, overheating burns and the like exist, and the quality of all grinding and polishing surfaces meets the quality requirement before electroplating.
At present, most of traditional processing methods adopt a metal cutting device and manual grinding and polishing mode, and adopt a manual operation mode of a multi-station assembly line, so that poor consistency of product surface quality is easily caused, and the consistency of polishing quality is difficult to ensure especially at the flanging position of a pot liner; the labor intensity of workers is high, and the workers are always in a dust pollution environment and cause serious injury to human bodies.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a production line is thrown to stainless steel pot courage mill, this production line can enough improve production efficiency and surface quality uniformity, can realize again that the environment does not have dust pollution and guarantee that the workman is healthy, provides the best technical guarantee for the burnishing and polishing of the irregular curved surface of stainless steel pot product.
In order to realize the utility model discloses a purpose, the embodiment of the utility model provides a production line is thrown to stainless steel pot courage mill, it includes:
a plurality of workstations, a transfer table disposed between two adjacent workstations;
the workstations are used for processing the workpieces to be processed respectively, wherein the same workstation can process different parts of the workpieces to be processed, and the same workstation can process the workpieces to be processed with different specifications.
Further, the workstation comprises a grinding and polishing machine, a robot, an integrated vacuum clamp body connected to the robot, and a grinding and polishing clamp connected with the integrated vacuum clamp body; the grinding and polishing clamp is connected with a compressed air source through a vacuum generator;
when the robot drives the workpiece to be processed clamped on the grinding and polishing clamp to move to a station of the grinding and polishing machine, the grinding and polishing machine carries out grinding and polishing treatment on the workpiece to be processed.
Further, on the station of the grinding and polishing machine, the grinding and polishing machine comprises: the polishing machine is arranged on the base, the polishing wheel is connected with the output end of the polishing machine, and the air cylinder is fixed on the base, wherein the movable end of the air cylinder is connected with the polishing machine, so that the surface contact pressure between the polishing wheel and a workpiece to be processed is constant during polishing.
Further, the polishing machine comprises: an axial polishing machine and/or a radial polishing machine;
on a station of the axial grinding and polishing machine, the air cylinder drives the grinding and polishing machine to axially move so as to ensure that the axial pressure is constant during grinding and polishing;
on the station of the radial polishing machine, the air cylinder drives the polishing machine to move radially so as to ensure that the radial pressure is constant during polishing.
Preferably, the grinding and polishing machine comprises a base and two grinding and polishing stations arranged on the base, wherein the two grinding and polishing stations are arranged up and down.
Preferably, a quick-change assembly is connected between the polishing wheel and the polishing photoelectric machine;
preferably, the polishing and grinding machine further comprises a dust suction hopper.
Further, the integrated vacuum chuck body comprises:
the robot comprises a main body mounting base, a robot connecting flange arranged on the main body mounting base, a driving device, a transmission assembly and a clamp station; wherein the content of the first and second substances,
the connecting flange is connected with the robot end effector;
the driving device comprises a driving motor and a speed reducer;
the transmission assembly comprises a small bevel gear, and the small bevel gear is fixedly connected with the speed reducer and is connected and meshed with the big bevel gear;
the fixture comprises a fixture station and is characterized in that a hollow cylinder and a large bevel gear are arranged on the fixture station, the large bevel gear is connected with the connecting end of the hollow cylinder, the hollow cylinder is used for being matched with and clamping a grinding and polishing fixture, the grinding and polishing fixture comprises an inner grinding and polishing fixture and an outer grinding and polishing fixture, and the inner grinding and polishing fixture or the outer grinding and polishing fixture is respectively used for clamping a workpiece to be machined.
Preferably, the integrated vacuum clamp body comprises two clamp stations, and each clamp station is provided with a hollow cylinder and a big bevel gear connected with the hollow cylinder; and replacing the grinding and polishing clamps with different specifications to adapt to the workpieces to be processed with different specifications for processing.
The transmission assembly comprises a bearing seat, a rotating shaft arranged on the bearing seat and two small bevel gears arranged on the rotating shaft, the rotating shaft is in transmission connection with the speed reducer, and the two small bevel gears are respectively in meshing connection with the two big bevel gears.
Further, the plurality of workstations includes a first workstation in which,
the grinding and polishing machine comprises a first pot liner axial grinding and polishing machine, a first pot liner radial grinding and polishing machine and a second pot liner radial grinding and polishing machine,
the grinding and polishing machine comprises:
the triangular vane wheel is used for polishing the inner bottom of the pot container and is connected with the first pot container axial grinding and polishing machine in a matching way;
and/or a thousand impeller used for polishing the inner wall of the pan, wherein the thousand impeller is connected with the first pan liner radial polishing machine in a matching way;
and/or a nylon wheel used for polishing the turned edge in the pan, wherein the nylon wheel is connected with the second pan liner radial polishing machine in a matching way.
Further, the plurality of workstations further comprises a second workstation in which:
the grinding and polishing machine comprises: a second pot container axial grinding and polishing machine, a third pot container radial grinding and polishing machine and a fourth pot container radial grinding and polishing machine;
the grinding and polishing machine comprises:
the triangular hemp wheel is used for polishing the inner bottom of the pot liner and is connected with the second pot liner axial grinding and polishing machine in a matching way;
and/or a plurality of hemp wheels used for polishing the inner wall of the pot, wherein the hemp wheels are connected with the third pot liner radial grinding and polishing machine in a matching way;
and/or a single-chip hemp oil wheel used for polishing the turned-over edge in the pan, wherein the single-chip hemp oil wheel is connected with a fourth pan liner radial grinding and polishing machine in a matching way.
Further, the plurality of workstations further comprises a third workstation in which:
the grinding and polishing machine comprises: a fifth pot container radial grinding and polishing machine and an abrasive belt machine;
the grinding and polishing machine comprises:
the abrasive belt machine is used for polishing the outer wall of the pot and the outer bottom of the pot, and an abrasive belt is connected to the abrasive belt machine;
the thousand impeller is used for polishing the flanging of the pan and is connected with the fifth pan liner radial polishing machine in a matching way.
Further, the plurality of work stations further includes a fourth work station in which:
the grinding and polishing machine comprises: a sixth pot container radial grinding and polishing machine and a third pot container axial grinding and polishing machine;
the grinding and polishing machine comprises:
the single oiling castor is used for polishing the flanging of the pot and is matched and connected with the sixth pot container radial grinding and polishing machine;
and the plurality of hemp seeds wheels are used for polishing the outer wall of the pot and the outer bottom of the pot and are connected with the third pot liner axial grinding and polishing machine in a matching way.
Further, the plurality of workstations further comprises a fifth workstation in which:
the grinding and polishing machine comprises: a seventh pot container radial grinding and polishing machine and an eighth pot container radial grinding and polishing machine;
the grinding and polishing machine comprises:
a plurality of hemp oil wheels used for polishing the outer wall of the pan and the outer bottom of the pan, wherein the hemp oil wheels are connected with a seventh pan liner radial grinding and polishing machine in a matching way;
and the cloth wheel is used for polishing the outside of the pan and is connected with the eighth pan liner radial grinding and polishing machine in a matching way.
Compared with the prior art, the utility model, its beneficial effect does:
1. the utility model relates to a stainless steel pot liner continuous flexible grinding and polishing production line which is composed of five workstations using a robot, a stainless steel pot liner grinding and polishing machine and a belt sander as core technologies, wherein the grinding and polishing tool has the function of wear axial and radial compensation to keep the surface contact pressure constant; in the continuous flexible grinding and polishing process, the uniform, bright and consistent surface of the workpiece is ensured.
2. The utility model adopts different combination configurations of two stainless steel pot liner grinding and polishing machines and a belt sander, automatically and continuously completes 12 grinding and polishing processes, automatically realizes grinding and polishing of the stainless steel pot liner, has constant surface contact pressure in the operation process, and avoids the operation surface from being damaged by heat; the working process does not need manual participation, and the dust collection system improves the environmental management to a brand new level.
For a better understanding and an implementation, the present invention is described in detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic view of the overall layout of a pot liner grinding and polishing production line in an embodiment of the present invention;
FIG. 2 is a schematic structural view of a workstation of a pot liner polishing production line according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of an axial grinding and polishing machine of a pot liner grinding and polishing production line in an embodiment of the present invention;
FIG. 4 is a schematic structural view of a radial polishing machine of the pot liner polishing production line in the embodiment of the present invention;
FIG. 5 is a schematic structural view of an integrated vacuum clamp of a pot liner grinding and polishing production line in an embodiment of the present invention;
FIG. 6 is a schematic structural view of an inner polishing clamp of a pot liner polishing production line in an embodiment of the present invention;
FIG. 7 is a schematic structural view of an outer grinding and polishing clamp of a pot liner grinding and polishing production line in an embodiment of the present invention;
FIG. 8 is a schematic structural view of a first workstation of a pot liner polishing production line according to an embodiment of the present invention;
fig. 9 is a schematic structural view of a second workstation of the pot liner grinding and polishing production line in the embodiment of the present invention;
fig. 10 is a schematic structural view of a third workstation of the pot liner polishing production line in the embodiment of the present invention.
Fig. 11 is a schematic structural view of a fourth workstation of the pan liner polishing production line according to the embodiment of the present invention;
fig. 12 is a schematic structural view of a fifth workstation of the pan liner polishing production line according to the embodiment of the present invention.
Detailed Description
To better illustrate the present invention, the present invention is described in further detail below with reference to figures 1-10.
The utility model discloses grind and throw production line, include:
a plurality of workstations, a transfer table disposed between two adjacent workstations. The workstations are used for processing the workpieces to be processed respectively, wherein the same workstation can process different parts of the workpieces to be processed, and the same workstation can process the workpieces to be processed with different specifications.
In a specific implementation mode, the grinding and polishing production line is applied to the production of the grinding and polishing treatment process of the stainless steel pot liner to form the stainless steel pot liner grinding and polishing production line.
As shown in fig. 1, for the stainless steel liner grinding and polishing production line of the embodiment of the present invention, the production line includes:
the five working stations are respectively a first working station 1, a second working station 2, a third working station 3, a fourth working station 4 and a fifth working station 5, and conveying belts 6 are arranged in the first working station and the fifth working station to move the workpiece to be processed to the first working station and convey the processed workpiece away from the fifth working station. Between two adjacent work stations, work transfer is performed by the relay table 7. The same workstation can treat different parts of the workpiece to be processed, and the same workstation can treat workpieces to be processed with different specifications.
Wherein, the transfer platform 7 can be a conveyer belt connected between two adjacent workstations, the utility model discloses do not make the restriction to this, as long as can realize that the work piece between two workstations shifts can.
As shown in fig. 2, in each work station, there are included: the grinding and polishing machine comprises a grinding and polishing machine, a robot 11, an integrated vacuum clamp 16 connected to the robot, and a grinding and polishing clamp connected with the integrated vacuum clamp 16.
When the robot 11 drives the workpiece to be processed, which is clamped on the grinding and polishing clamp, to move to a station of the grinding and polishing machine, the grinding and polishing machine performs grinding and polishing treatment on the workpiece to be processed. In the current workstation, after the processing is finished, the robot transfers the workpiece to be processed to the transfer table, and the workpiece is clamped by the robot of the next workstation and enters the corresponding station for grinding and polishing processing. In the embodiment of the utility model, the workpiece to be processed is a stainless steel pot liner.
Wherein, the machine of throwing that grinds includes: the base still includes on the station of machine is thrown to the mill: the polishing machine is arranged on the base, the polishing wheel is connected with the output end of the polishing machine, and the air cylinder is fixed on the base, wherein the movable end of the air cylinder is connected with the polishing machine, so that the surface contact pressure between the polishing wheel and a workpiece to be machined is constant during polishing.
The grinding and polishing machine comprises an axial grinding and polishing machine and/or a radial grinding and polishing machine, for example, one work station is only provided with the axial grinding and polishing machine, the other work station is only provided with the radial grinding and polishing machine, and the other work station is provided with the axial grinding and polishing machine and the radial grinding and polishing machine.
Specifically, as shown in fig. 3, for the axial grinding and polishing machine of the embodiment of the present invention, it includes the base 121 still include on the station of the grinding and polishing machine: the polishing machine comprises a polishing machine 122 arranged on a base 121, a polishing wheel 123 connected with the output end of the polishing machine 122, and an air cylinder 126 fixed on the base, wherein the movable end of the air cylinder is connected with the polishing machine.
On the station of the axial grinding and polishing machine, the air cylinder drives the grinding and polishing machine to axially move so as to ensure that the axial pressure is constant during grinding and polishing.
As shown in fig. 4, for the radial polishing and burnishing machine of the embodiment of the present invention, it includes the base 131 the station of the polishing and burnishing machine further includes: the polishing machine comprises a polishing machine 132 arranged on a base 131, a polishing wheel 133 connected with the output end of the polishing machine 132, and an air cylinder 136 fixed on the base, wherein the movable end of the air cylinder is connected with the polishing machine.
On the station of the radial polishing machine, the air cylinder drives the polishing machine to move radially so as to ensure that the radial pressure is constant during polishing.
Wherein the axial direction and the radial direction are shown as the directions indicated by arrows in figures 3 and 4.
The embodiment of the utility model takes a robot and a grinding and polishing machine as cores to form continuous flexible grinding of a workpiece to be processed, and the grinding and polishing tool has the functions of axial and radial compensation of wear and keeps the surface contact pressure constant; in the continuous flexible grinding and polishing process, the uniform, bright and consistent surface of the workpiece is ensured.
Furthermore, by arranging a plurality of grinding and polishing machines in the workstation, different parts of the workpiece to be processed can be processed at the same workstation.
Preferably, as shown in fig. 3 and 4, the polishing machine comprises a base, and two polishing stations arranged on the base, wherein the two polishing stations are arranged up and down; by arranging the two grinding and polishing stations, two processing workpieces can be simultaneously ground and polished, and the processing efficiency is greatly improved.
Preferably, as shown in fig. 3 and 4, a quick- change assembly 124 and 134 is provided between the polishing wheel and the polishing machine to facilitate quick-change of the polishing wheel. Further, by quickly replacing the grinding and polishing wheel, different treatments can be performed on the workpiece to be processed in the same workstation, for example, the polishing treatment can be performed by replacing the grinding wheel, and the polishing treatment can be performed by replacing the polishing wheel with the polishing wheel; when the cloth wheel is replaced, the surface can be cleaned and the like.
Preferably, as shown in fig. 3 and 4, the polishing machine further comprises dust hoppers 125 and 135 to collect dust generated during the polishing process, thereby ensuring cleanliness and health of the processing environment.
As shown in fig. 5, the integrated vacuum chuck body includes:
the robot comprises a main body mounting base 161, a flange 162, a driving device, a transmission assembly and a clamp station, wherein the flange 162 is arranged on the main body mounting base and connected with a robot end effector;
wherein the robot connecting flange 162 is connected with a robot end effector (not shown in the figure);
the driving device comprises a driving motor 163 and a speed reducer 164;
the transmission assembly comprises a small bevel gear (not shown in the figure), and the small bevel gear is fixedly connected with the speed reducer 164 and is connected and meshed with a big bevel gear 167;
the fixture comprises a fixture, and is characterized in that a hollow cylinder 168 and a large bevel gear 167 are arranged on the fixture station, the large bevel gear is connected with the connecting end of the hollow cylinder, and the hollow cylinder is used for matching and clamping the grinding and polishing fixture.
Through the arrangement of the hollow cylinder 168, grinding and polishing fixtures with different specifications can be matched and clamped in the middle air cylinder, so that the grinding and polishing fixture is suitable for workpieces with different sizes or different specifications.
When the driving motor works, the driving motor drives the speed reducer and the bevel pinion to rotate, and further drives the bevel pinion to rotate, so that the grinding and polishing clamp placed and clamped on the hollow cylinder and the workpiece to be machined clamped on the grinding and polishing clamp synchronously rotate and then contact with the grinding and polishing wheel on the grinding and polishing wheel.
Preferably, the integrated vacuum clamp body comprises two clamp stations, and each clamp station is provided with a hollow cylinder and a big bevel gear connected with the hollow cylinder;
the transmission assembly comprises a bearing seat 165, a rotating shaft 166 arranged on the bearing seat, and two bevel pinions (not shown in the figure) arranged on the rotating shaft, the rotating shaft is in transmission connection with the speed reducer, and the two bevel pinions are respectively in meshing connection with the two bevel pinions.
Two fixture stations are arranged on the same integrated vacuum clamp body, two same workpieces to be machined can be clamped simultaneously, correspondingly, two same grinding and polishing stations are arranged on the same grinding and polishing machine, two same grinding and polishing wheels can be installed, so that two workpieces to be machined can be ground and polished simultaneously, and the machining efficiency is greatly improved.
As shown in fig. 2 and 8-11, the polishing clamp includes an inner polishing clamp 15 and an outer polishing clamp 31, and the inner polishing clamp or the outer polishing clamp is respectively used for clamping a workpiece to be processed. In particular, the clamping device is respectively used for clamping the inner part and the outer part of the cooker liner. Preferably, the grinding and polishing clamp in the embodiment of the present invention is a vacuum-pumping clamp. The grinding and polishing clamp is connected with a compressed air source through a vacuum generator.
Wherein, as shown in fig. 6, the structure of the internal grinding and polishing clamp 15 comprises: a clamp body 151, a sealing ring 152, a vacuum generator connecting air port 153, an air pipe 154 and a vacuum generator 155. After the vacuum generator 155 is connected with compressed air, a vacuum effect is generated to clamp the stainless steel pot liner.
As shown in fig. 7, the structure of the outer polishing clamp 31 of the present invention includes: the clamp body 311, the sealing ring 312, the vacuum generator connecting air port 313, the air pipe 154 and the vacuum generator 155, and after the vacuum generator 155 is connected with compressed air, a vacuum effect is generated to tightly suck the stainless steel pot liner.
As shown in fig. 8, the first workstation includes: the grinding and polishing machine comprises a grinding and polishing machine (12, 13, 14), a robot 11, an integrated vacuum clamp body 16 connected to the robot, and an internal grinding and polishing clamp 15 connected with the integrated vacuum clamp body 16.
The grinding and polishing machine comprises: the axial grinding and polishing machine comprises an axial grinding and polishing machine and a radial grinding and polishing machine, specifically, the axial grinding and polishing machine is a first pot liner axial grinding and polishing machine 12, and the radial grinding and polishing machine comprises a first pot liner radial grinding and polishing machine 13 and a second pot liner radial grinding and polishing machine 14.
The burnishing and polishing wheel comprises:
the triangular vane wheel is used for polishing the inner bottom of the pot container and is connected with the first pot container axial grinding and polishing machine in a matching way;
the thousand-impeller wheel is used for polishing the inner wall of the pan and is connected with the first pan liner radial polishing machine in a matching way;
and the nylon wheel is used for polishing the turned edge in the pan and is connected with the radial polishing machine of the second pan liner in a matching way.
In the first workstation, an integrated vacuum clamp is connected to an end effector of the robot, an inner grinding and polishing clamp is clamped, and then the grinding and polishing machine in the axial direction of the first pot liner, the triangular vane wheel and the robot are matched to realize the grinding process of the inner bottom of the pot liner; then, the polishing process of the inner wall of the pot is realized by matching the thousand impellers, the first pot liner radial polishing machine and the robot; and finally, the polishing process of the turned edge in the pot is realized through the matching of the nylon wheel, the second pot container radial polishing machine and the robot.
As shown in fig. 9, the second workstation includes: the grinding and polishing machine comprises grinding and polishing machines (21, 22 and 23), a robot 11, an integrated vacuum clamp 16 connected to the robot, and an internal grinding and polishing clamp 15 connected with the integrated vacuum clamp 16.
In the second workstation, the grinding and polishing machine comprises an axial grinding and polishing machine and a grinding and polishing machine, the axial grinding and polishing machine is a second pot liner axial grinding and polishing machine 21, and the radial grinding and polishing machine specifically comprises a third pot liner radial grinding and polishing machine 22 and a fourth pot liner radial grinding and polishing machine 23;
the burnishing and polishing wheel comprises:
the triangular hemp wheel is used for polishing the inner bottom of the pot liner and is connected with the second pot liner axial grinding and polishing machine in a matching way;
the multiple hemp wheels are used for polishing the inner wall of the pot and are connected with the third pot liner radial grinding and polishing machine in a matching way;
and the single-chip hemp oil wheel is used for polishing the turned-over edge in the pan and is matched and connected with a radial grinding and polishing machine of a fourth pan liner of the machine.
In the second workstation, an integrated vacuum clamp is connected to an end effector of the robot, an inner grinding and polishing clamp is clamped, and then the triangular hemp wheel, the second pot liner axial grinding and polishing machine and the robot are matched to realize the process of polishing the inner bottom of the pot liner; then, the working procedure of polishing the inner wall of the pot is realized through the matching of a plurality of hemp wheels, a third pot container radial grinding and polishing machine and a robot; and finally, the working procedure of polishing the turned edge in the pot is realized through the matching of the single-piece oil hemp wheel, the radial grinding and polishing machine of the fourth pot container of the machine and the robot.
As shown in fig. 10, the third workstation includes: the grinding and polishing machine comprises an abrasive belt machine 32, a grinding and polishing machine 33, a robot 11, an integrated vacuum clamp body 16 connected to the robot, and an outer grinding and polishing clamp 31 connected with the integrated vacuum clamp body 16.
The grinding and polishing machine is a radial grinding and polishing machine, in particular a fifth boiler liner radial grinding and polishing machine 33.
The burnishing and polishing wheel comprises:
the abrasive belt machine is used for polishing the outer wall of the pot and the outer bottom of the pot, and an abrasive belt is connected to the abrasive belt machine;
the thousand impeller is used for polishing the flanging of the pan and is connected with the fifth pan liner radial polishing machine in a matching way.
In the third workstation, an integrated vacuum clamp is connected to an end effector of the robot, an outer grinding and polishing clamp is clamped, and then the outer wall and the outer bottom of the pot are polished by matching the abrasive belt machine and the robot; then, the process of polishing the flanging of the pot is realized by matching the flap wheel, the fifth pot liner radial polishing machine and the robot.
As shown in fig. 11, the fourth station includes: the grinding and polishing machine 41 and 42, the robot 11, the integrated vacuum clamp body 16 connected to the robot, and the outer grinding and polishing clamp 31 connected with the integrated vacuum clamp body 16.
In the fourth workstation, the polishing machine is a radial polishing machine, and specifically comprises a sixth boiler liner radial polishing machine 41 and a third boiler liner radial polishing machine 42;
the burnishing and polishing wheel comprises:
the single oiling castor is used for polishing the flanging of the pot and is matched and connected with the sixth pot container radial grinding and polishing machine;
and the plurality of hemp seeds wheels are used for polishing the outer wall of the pot and the outer bottom of the pot and are connected with the third pot liner axial grinding and polishing machine in a matching way.
In the fourth workstation, an integrated vacuum clamp is connected to an end effector of the robot, an outer grinding and polishing clamp is clamped, and then the working procedure of flanging the polishing pot is realized through the matching of the single hemp wheel, the sixth pot liner radial grinding and polishing machine and the robot; and then the working procedure of polishing the outer wall and the outer bottom of the pot is realized through the matching of the plurality of oil hemp wheels, the third pot container axial grinding and polishing machine and the robot.
As shown in fig. 12, the fifth workstation includes: the grinding and polishing machine comprises a grinding and polishing machine (51, 52), a robot 11, an integrated vacuum clamp body 16 connected to the robot, and an outer grinding and polishing clamp 31 connected with the integrated vacuum clamp body 16.
In the fifth workstation, the polishing machine is a radial polishing machine, and specifically includes: a seventh pot liner radial grinding and polishing machine 51 and an eighth pot liner radial grinding and polishing machine 52;
the burnishing and polishing wheel comprises:
a plurality of hemp oil wheels used for polishing the outer wall of the pan and the outer bottom of the pan, wherein the hemp oil wheels are connected with a seventh pan liner radial grinding and polishing machine in a matching way;
and the cloth wheel is used for polishing the outside of the pan and is connected with the eighth pan liner radial grinding and polishing machine in a matching way.
In the fifth workstation, an integrated vacuum clamp is connected to an end effector of the robot, an outer grinding and polishing clamp is clamped, and the working procedure of polishing the outer wall and the outer bottom of the pot is realized through the cooperation of a plurality of oil hemp wheels, a seventh pot liner radial grinding and polishing machine and the robot; and then the working procedure of polishing the outside of the pan is realized through the matching of the cloth wheel, the eighth pan liner radial grinding and polishing machine and the robot.
The utility model discloses equipment in first workstation, second workstation, third workstation, fourth workstation and the fifth workstation of embodiment has independent electrical system separately, and every workstation has the communication interface of being connected with conveyer belt or pay-off platform communication, can realize the automatic synchronization continuous production of production line.
Wherein, the electrical system of first workstation includes: the device comprises a robot 11, a first pot liner axial grinding and polishing machine, a first pot liner radial grinding and polishing machine, a second pot liner radial grinding and polishing machine, an integrated vacuum clamp body 16 and two same internal grinding and polishing clamp electromagnetic valves;
the second workstation electronic control system comprises: the device comprises a robot 11, a second pot liner axial grinding and polishing machine, a third pot liner radial grinding and polishing machine, a fourth pot liner radial grinding and polishing machine, an integrated vacuum clamp main body 16 and two same internal grinding and polishing clamp electromagnetic valves;
the third workstation electrical system comprises: the device comprises a robot 11, an abrasive belt machine 32, a fifth pot container radial grinding and polishing machine, an integrated vacuum clamp body 16 and two identical internal grinding and polishing clamp electromagnetic valves;
the fourth workstation electrical system includes: the robot 11, a sixth boiler liner radial grinding and polishing machine, a third boiler liner axial grinding and polishing machine, an integrated vacuum clamp body 16 and two identical internal grinding and polishing clamp electromagnetic valves;
the fifth workstation electronic control system comprises: the robot 11, the seventh pot container radial grinding and polishing machine, the eighth pot container radial grinding and polishing machine, the integrated vacuum clamp body 16 and two identical internal grinding and polishing clamp electromagnetic valves.
In addition, the pot container grinding and polishing production line provided by the embodiment of the utility model also comprises an outer cover protection and dust collection system electric control unit.
The utility model relates to a stainless steel pot liner continuous flexible grinding and polishing production line which is composed of five workstations using a robot, a stainless steel pot liner grinding and polishing machine and a belt sander as core technologies, wherein the grinding and polishing tool has the function of wear axial and radial compensation to keep the surface contact pressure constant; in the continuous flexible grinding and polishing process, the uniform, bright and consistent surface of the workpiece is ensured.
The utility model adopts different combination configurations of two stainless steel pot liner grinding and polishing machines and a belt sander, automatically and continuously completes 12 grinding and polishing processes, automatically realizes grinding and polishing of the stainless steel pot liner, has constant surface contact pressure in the operation process, and avoids the operation surface from being damaged by heat; the working process does not need manual participation, and the dust collection system improves the environmental management to a brand new level.
The utility model discloses an equipment electrical system in five workstations is independent separately, and has with conveyer belt or pay-off platform communication interface, can realize the automatic synchronization continuous production of production line.
In addition, various embodiments or examples and features of various embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
In the description of the present invention, it should be understood that the terms "vertical", "horizontal", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
If the terms "first," "second," etc. are used herein to define parts, those skilled in the art will recognize that: the use of "first" and "second" is merely for convenience in describing the invention and to simplify the description, and the words are not intended to have a special meaning unless otherwise stated.
The present invention is not limited to the above embodiment, and if various modifications or variations of the present invention do not depart from the spirit and scope of the present invention, they are intended to be covered if they fall within the scope of the claims and the equivalent technology of the present invention.
Claims (12)
1. The utility model provides a production line is thrown to stainless steel pot courage mill, its characterized in that includes:
a plurality of workstations, a transfer table disposed between two adjacent workstations;
the workstations are used for processing the workpieces to be processed respectively, wherein the same workstation can process different parts of the workpieces to be processed, and the same workstation can process the workpieces to be processed with different specifications.
2. The stainless steel pot grinding and polishing production line of claim 1, characterized in that:
the workstation comprises a grinding and polishing machine, a robot, an integrated vacuum clamp body connected to the robot and a grinding and polishing clamp connected with the integrated vacuum clamp body, wherein the grinding and polishing clamp is connected with a compressed air source through a vacuum generator;
when the robot drives the workpiece to be processed clamped on the grinding and polishing clamp to move to a station of the grinding and polishing machine, the grinding and polishing machine carries out grinding and polishing treatment on different parts of the workpiece to be processed.
3. The stainless steel pot grinding and polishing production line of claim 2, characterized in that:
on the station of machine is thrown to the mill, include: the polishing machine comprises a grinding and polishing machine arranged on a base, a polishing wheel connected with the output end of the grinding and polishing machine, and a cylinder fixed on the base, wherein the movable end of the cylinder is connected with the grinding and polishing machine so as to ensure that the surface contact pressure between the polishing wheel and a workpiece to be processed is constant during polishing.
4. The stainless steel pot grinding and polishing production line of claim 3, characterized in that:
the grinding and polishing machine comprises: an axial polishing machine and/or a radial polishing machine;
on a station of the axial grinding and polishing machine, the air cylinder drives the grinding and polishing machine to axially move so as to ensure that the axial pressure is constant during grinding and polishing;
on the station of the radial polishing machine, the air cylinder drives the polishing machine to move radially so as to ensure that the radial pressure is constant during polishing.
5. The stainless steel pot grinding and polishing production line of claim 4, characterized in that:
the grinding and polishing machine comprises a base and two grinding and polishing stations arranged on the base, wherein the two grinding and polishing stations are arranged up and down.
6. The stainless steel pot grinding and polishing production line of claim 2, wherein the integrated vacuum clamp body comprises:
the device comprises a main body mounting base, a connecting flange arranged on the main body mounting base, a driving device, a transmission assembly and a clamp station; wherein the content of the first and second substances,
the connecting flange is connected with the robot end effector;
the driving device comprises a driving motor and a speed reducer;
the transmission assembly comprises a small bevel gear, and the small bevel gear is fixedly connected with the speed reducer and is connected and meshed with the big bevel gear;
the fixture comprises a fixture station and is characterized in that a hollow cylinder and a big bevel gear are arranged on the fixture station, the big bevel gear is connected with the connecting end of the hollow cylinder, and the hollow cylinder is used for matching and clamping the grinding and polishing fixture.
7. The stainless steel pot grinding and polishing production line of claim 6, characterized in that:
the integrated vacuum clamp body comprises two clamp stations, wherein each clamp station is provided with a hollow cylinder and a big bevel gear connected with the hollow cylinder;
the transmission assembly comprises a bearing seat, a rotating shaft arranged on the bearing seat and two small bevel gears arranged on the rotating shaft, the rotating shaft is in transmission connection with the speed reducer, and the two small bevel gears are respectively in meshing connection with the two big bevel gears.
8. The grinding and polishing production line of the stainless steel boiler liner according to claim 2,
the plurality of workstations includes a first workstation in which,
the grinding and polishing machine comprises: a first pot container axial grinding and polishing machine, a first pot container radial grinding and polishing machine and a second pot container radial grinding and polishing machine,
on the station of machine is thrown to the mill, including throwing optical wheel, it includes:
the triangular vane wheel is used for polishing the inner bottom of the pot container and is connected with the first pot container axial grinding and polishing machine in a matching way;
and/or a thousand impeller used for polishing the inner wall of the pot liner, wherein the thousand impeller is connected with the first pot liner radial polishing machine in a matching way;
and/or a nylon wheel for polishing the turned edge in the cooker liner, wherein the nylon wheel is connected with the second cooker liner radial polishing machine in a matching way.
9. The stainless steel pot polishing line of claim 2, wherein said plurality of work stations further comprises a second work station, wherein:
the grinding and polishing machine comprises: a second pot container axial grinding and polishing machine, a third pot container radial grinding and polishing machine and a fourth pot container radial grinding and polishing machine;
on the station of machine is thrown to the mill, including throwing optical wheel, it includes:
the triangular hemp wheel is used for polishing the inner bottom of the pot liner and is connected with the second pot liner axial grinding and polishing machine in a matching way;
and/or a plurality of hemp wheels used for polishing the inner wall of the pot, wherein the hemp wheels are connected with the third pot liner radial grinding and polishing machine in a matching way;
and/or a single-piece hemp oil wheel used for polishing the turned-over edge in the pan, wherein the single-piece hemp oil wheel is connected with the fourth pan liner radial grinding and polishing machine in a matching way.
10. The stainless steel pot polishing line of claim 2, wherein said plurality of work stations further comprises a third work station, wherein:
the grinding and polishing machine comprises: a fifth pot container radial grinding and polishing machine and an abrasive belt machine;
on the station of machine is thrown to the mill, including throwing optical wheel, it includes:
the abrasive belt machine is used for polishing the outer wall of the pot and the outer bottom of the pot, and an abrasive belt is connected to the abrasive belt machine;
the thousand impeller is used for polishing the flanging of the pan and is connected with the fifth pan liner radial polishing machine in a matching way.
11. The stainless steel pot polishing line of claim 2, wherein said plurality of work stations further comprises a fourth work station, wherein:
the grinding and polishing machine comprises: a sixth pot container radial grinding and polishing machine and a third pot container axial grinding and polishing machine;
on the station of machine is thrown to the mill, including throwing optical wheel, it includes:
the single-piece hemp oil wheel is used for polishing the outward flanging of the pot liner and is connected with the sixth pot liner radial grinding and polishing machine in a matched manner;
and the plurality of hemp oil wheels are used for polishing the outer wall of the pot liner and the outer bottom of the pot and are connected with the third pot liner axial grinding and polishing machine in a matching way.
12. The stainless steel pot polishing line of claim 2, wherein said plurality of work stations further comprises a fifth work station, wherein:
the grinding and polishing machine comprises: a seventh pot container radial grinding and polishing machine and an eighth pot container radial grinding and polishing machine;
on the station of machine is thrown to the mill, including throwing optical wheel, it includes:
a plurality of hemp oil wheels used for polishing the outer wall of the pan and the outer bottom of the pan, wherein the hemp oil wheels are connected with a seventh pan liner radial grinding and polishing machine in a matching way;
and the cloth wheel is used for polishing the outside of the pan and is connected with the eighth pan liner radial grinding and polishing machine in a matching way.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022891953.5U CN214162496U (en) | 2020-12-03 | 2020-12-03 | Stainless steel pot courage grinds throws production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022891953.5U CN214162496U (en) | 2020-12-03 | 2020-12-03 | Stainless steel pot courage grinds throws production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117140282A (en) * | 2023-09-19 | 2023-12-01 | 河北立德尔炊具股份有限公司 | Automatic belt sander for polishing metal cookers |
-
2020
- 2020-12-03 CN CN202022891953.5U patent/CN214162496U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117140282A (en) * | 2023-09-19 | 2023-12-01 | 河北立德尔炊具股份有限公司 | Automatic belt sander for polishing metal cookers |
| CN117140282B (en) * | 2023-09-19 | 2024-01-23 | 河北立德尔炊具股份有限公司 | Automatic belt sander for polishing metal cookers |
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