CN209887269U - Automatic production line for polishing 3C products - Google Patents
Automatic production line for polishing 3C products Download PDFInfo
- Publication number
- CN209887269U CN209887269U CN201822269378.8U CN201822269378U CN209887269U CN 209887269 U CN209887269 U CN 209887269U CN 201822269378 U CN201822269378 U CN 201822269378U CN 209887269 U CN209887269 U CN 209887269U
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- polishing
- assembly
- transfer platform
- electric cabinet
- integrated electric
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- 238000005498 polishing Methods 0.000 title claims abstract description 99
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000000428 dust Substances 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims description 15
- 244000137852 Petrea volubilis Species 0.000 claims description 13
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 2
- 239000010813 municipal solid waste Substances 0.000 abstract description 7
- 239000002184 metal Substances 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 8
- 230000000007 visual effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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Abstract
The utility model relates to a 3C trade metal and plastic products's the automation line that polishes or burring especially relates to a 3C product automation line that polishes, including polishing workstation, intelligent transmission assembly and the well revolving stage assembly that has dust exhaust or hydrologic cycle, well revolving stage assembly is used for polishing the piece and is in the intelligence carry the assembly with transport between the well revolving stage assembly, polishing workstation is used for polishing the piece the well revolving stage assembly with transport between the polishing workstation, the assembly is used for carrying polishing the piece to intelligence. The dust exhausting function of the polishing workstation can exhaust generated dust, so that the pollution to the working environment is avoided, and the air circulation of the production line is kept. The water circulation function of the polishing workstation can directly discharge the generated garbage through the water circulation system, thereby avoiding the pollution to the polishing workstation and prolonging the service life of the machine.
Description
Technical Field
The utility model relates to a 3C trade metal and plastic products's the automation line that polishes or burring especially relates to a 3C automation line that polishes.
Background
The polishing or deburring of metal and plastic products in the existing 3C industry is basically carried out manually, the working environment is severe, the product yield is low, and the product quality is uneven. The existing grinding production line is basically in a semi-automatic production mode, occupies a large area and needs a special rack for placing a robot electric cabinet. And whole production line all is artifical unloading basically, also is qualified by artifical detection work piece after polishing, and this will great reduction production efficiency, does not have the production environment that can improve the workman simultaneously. More importantly, during sanding, a lot of dust and waste air is generated, cleaning is difficult and irreparable harm is caused to the environment.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve the technical problem among the above-mentioned background art, provide one kind and take up an area of fewly, with low costs inefficiency height, can realize automatic unloading and work piece detection and can clean the 3C automation line of polishing of abandonment rubbish automatically.
The utility model provides an above-mentioned technical problem's technical scheme as follows: the utility model provides a 3C automation line of polishing, is including being used for polishing the piece and polishing workstation, intelligent transmission assembly and the well revolving stage assembly that is used for carrying the piece of polishing that have dust exhaust or hydrologic cycle function, well revolving stage assembly is established polishing workstation with be used for between the intelligent transmission assembly with the piece of polishing is in intelligence carry the assembly with transport between the well revolving stage assembly.
The utility model has the advantages that: through the mutual cooperation work of PLC control polishing workstation, intelligent transmission assembly and revolving stage assembly's automation, PLC is used for controlling intelligent transmission assembly will wait to polish on the piece carries the revolving stage assembly, then control polishing workstation right wait to polish on the revolving stage assembly carry polish in the workstation of polishing, then control polishing workstation will polish the polishing piece of accomplishing and carry on the revolving stage assembly, and the polishing piece after polishing the completion on the revolving stage assembly is controlled at last and is carried on intelligent transmission assembly and retrieve. The full-automatic polishing of the workpiece to be polished can be realized, the manual high-strength work is avoided, and the production efficiency of a production line is improved. The dust discharging function of the polishing workstation discharges dust generated during polishing, thereby avoiding pollution to the working environment and keeping the air circulation of the production line. The water circulation function of the polishing workstation can directly discharge the generated garbage through the water circulation system, thereby avoiding the pollution to the polishing workstation and prolonging the service life of the machine.
On the basis of the technical scheme, the utility model discloses can also do following improvement.
Furthermore, the quantity of transfer platform assembly with the workstation of polishing is a plurality of and quantity is the same, and is a plurality of transfer platform assembly symmetric arrangement is in the both sides of intelligent transmission assembly, the workstation of polishing with transfer platform assembly one-to-one sets up.
Adopt the beneficial effect of above-mentioned further scheme to be, the transfer platform assembly of both sides can be transported the piece of polishing on the intelligent transmission assembly simultaneously, and the workstation of polishing that corresponds with the transfer platform assembly can polish the piece of polishing on the transfer platform assembly simultaneously.
Further, the polishing workstation comprises an integrated electric cabinet, six polishing robots, a jig, a water tank and a dust exhaust hole, wherein the six polishing robots are installed in a cabinet body of the integrated electric cabinet, the water tank is arranged on a bottom plate of the integrated electric cabinet, a water circulation system is arranged in the water tank, a jig installation table is arranged in the middle of the water tank, and the jig is installed on the jig installation table and used for being matched with the six polishing robots to polish;
the dust exhaust hole is formed in a top plate of the integrated electric cabinet, and a window is formed in the side wall of the integrated electric cabinet.
Adopt above-mentioned further scheme's beneficial effect be, six polishing robot, tool, basin and dust exhaust hole all set up in integrated electric cabinet, have reduced area, have promoted work efficiency, have combed the production line. Six polishing machines people will wait to polish through the arm and get the tool from the middle revolving stage assembly on to polish on the tool, the wastes material and the rubbish that produce of polishing drop to the basin through the tool mount table in, discharge rubbish through the water circulating system in the basin again, and water circulating system is the water that continuously flows in the basin, and the one end of basin is equipped with the suction pump, and the other end has the water source. When the production line starts, the water suction pump and the water source are started, and water continuously flows in the water tank. The water circulation system in the water tank effectively avoids stacking of garbage, and cleanness in the integrated electric cabinet is guaranteed. The dust exhaust hole is communicated with dust exhaust equipment through a pipeline, and exhausted smoke and the like can be exhausted.
Furthermore, still be equipped with automatic sand paper mechanism that trades in the integrated electric cabinet, automatic sand paper mechanism that trades sets up be used for on the bottom plate of integrated electric cabinet with sand paper on the six axis polishing robot trades sand.
Adopt above-mentioned further scheme's beneficial effect be, trade the abrasive paper mechanism automatically and adopt "an automatic abrasive paper mechanism that trades" of prior patent application, patent application number is "201720862614. X", it pulls the abrasive paper that goes on the six-axis polishing robot to pull down to trade the last abrasive paper mechanism of abrasive paper mechanism automatically, then installs new abrasive paper on the six-axis polishing robot through the last abrasive paper mechanism that trades on the abrasive paper mechanism automatically, has guaranteed the effect of polishing at every turn, has promoted the quality of product.
Furthermore, an automatic sliding door capable of opening or closing the window is further arranged on the window and is controlled by the PLC.
The beneficial effect who adopts above-mentioned further scheme is that, when six robots stretch out the window, PLC control automatic sliding door on the window is opened, and when six robots retreat to the window, the automatic sliding door on the PLC control window is closed, and effectual assurance is at the in-process of polishing, the leakproofness of integrated electric cabinet for polish and not receive the interference of other environment, guaranteed the quality of polishing.
Further, the dust exhaust hole is arranged in an inverted triangle shape.
The dust exhaust hole has the advantages that the inverted triangle-shaped dust exhaust hole is beneficial to passing of dust, and smoothness of the dust is guaranteed.
Further, intelligence transmission assembly includes transmission band A and transmission band B, transmission band A and transmission band B parallel arrangement, all be equipped with supplied materials on transmission band A and the transmission band B and detect positioning sensor.
The beneficial effect who adopts above-mentioned further scheme is that PLC passes through when coming material detection position sensor on the transmission band A detects to wait to polish a piece and arrives transfer platform assembly one side, the motor on the control transmission band A stops, and the transfer platform assembly is carried the piece of waiting to polish on the transmission band A on the transfer platform assembly of control. After polishing, the polishing piece after polishing is controlled to be conveyed to a transmission belt B, the transmission belt B is driven by a motor on the transmission belt B to rotate, the polishing piece after polishing is recovered, and the positioning sensor is communicated with the PLC through the existing sensor.
Further, the transfer platform assembly includes transfer platform, vacuum chuck, truss, slide rail and servo motor, the transfer platform pass through the truss with the intelligent transmission assembly intercommunication, the one end of truss with the transfer platform is connected, the other end with the intelligent transmission assembly is connected, the slide rail is installed on the ejector pin of truss, servo motor sets up in the slide rail just servo motor is connected with vacuum chuck.
The beneficial effect who adopts above-mentioned further scheme is that servo motor on the PLC control truss slides along the slide rail and treats the piece top of polishing, then servo motor control vacuum chuck will take the piece of polishing to adsorb on vacuum chuck, then transport the transfer platform through the slide rail on, will treat through servo motor control vacuum chuck and polish and place on the transfer platform. Can realize polishing the piece and freely transport on intelligent transmission assembly and transfer platform.
Further, the transit station assembly further comprises a visual detection device, and the visual detection device is installed on the transit platform.
The beneficial effect who adopts above-mentioned further scheme is that, visual detection device includes infrared distance measurement sensor and visual sensor for carry out position measurement and effectual observation to the piece of polishing on the transfer platform, guaranteed the suitable position of the piece of polishing on the transfer platform.
Drawings
FIG. 1 is a schematic view of a top view structure of a 3C production line of the present invention;
fig. 2 is a schematic side view of the transfer platform assembly and the intelligent transmission assembly of the present invention;
FIG. 3 is a schematic view of the integrated electric cabinet mechanism of the present invention;
FIG. 4 is a PLC control flow chart of the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1. the automatic sand paper replacing device comprises a transmission belt A, 2, a window, 3, a dust exhaust hole, 4, a transfer platform, 5, a vacuum chuck, 6, an integrated electric cabinet, 7, a sliding rail, 8, a transmission belt B, 9, a motor A, 10, a motor B, 11, a six-axis robot, 12, a polishing head, 13, a jig, 14, a jig mounting table, 15, a water tank, 16, an automatic sand paper replacing mechanism, 17, an automatic sliding door, 18, a truss, 19 and a servo motor.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
Examples 1,
As shown in fig. 1-4, a 3C automatic production line that polishes, including be used for polishing the piece and have dust exhaust or hydrologic cycle function polish the workstation, be used for carrying the intelligent transmission assembly and the revolving stage assembly of polishing the piece, the revolving stage assembly is established polish the workstation with be used for between the intelligent transmission assembly polishing the piece be in the intelligent transport assembly with transport between the revolving stage assembly. Three transfer table assemblies are arranged on one side of one intelligent transmission assembly, three transfer table assemblies are arranged on the other side of the intelligent transmission assembly, the two transfer table assemblies are symmetrical to each other, and each transfer table assembly is correspondingly provided with one polishing work station.
Specifically, the polishing workstation comprises an integrated electric cabinet 6, six-axis polishing robots 11, a jig 13, a water tank 15 and a dust exhaust hole 3, wherein the six-axis polishing robots 11 are installed in a cabinet body of the integrated electric cabinet 11, the water tank 15 is arranged on a bottom plate of the integrated electric cabinet 11, a water circulation system is arranged in the water tank 15, a jig installation table 14 is arranged in the middle of the water tank 15, and the jig 13 is installed on the jig installation table 14 and is used for being matched with the six-axis polishing robots 11 for polishing;
the dust exhaust holes 3 are formed in a top plate of the integrated electric cabinet 6, and a window 6 is formed in the side wall of the integrated electric cabinet. The dust exhaust holes 3 are arranged in an inverted triangle shape.
Specifically, intelligence transmission assembly includes transmission band A1 and transmission band B8, transmission band A1 and transmission band B8 parallel arrangement, transmission band A1 is used for carrying the piece of waiting to polish, transmission band B8 is used for carrying the piece of polishing completion, all be equipped with supplied materials on transmission band A1 and the transmission band B8 and detect positioning sensor.
In specific implementation process, the polishing piece to be polished is placed on the conveying belt A1, the PLC control motor A9 drives the conveying belt A1 to convey the polishing piece to be polished, when the polishing piece is conveyed to one side of the transfer table assembly, a signal transmitted through the sensor is transmitted to the PLC, the PLC control motor A9 stops conveying, then the transfer table assembly is controlled to convey the polishing piece to the transfer table assembly, then the PLC control six-axis polishing robot 11 stretches out from the window 2 to prevent the polishing piece to be polished on the transfer table assembly from being arranged on the jig 13 in the integrated electric cabinet 6, and then the six-axis polishing robot 11 is controlled to polish the polishing piece to be polished on the jig 13. In the polishing process, the generated garbage enters the water tank 15 through the jig mounting table 14 and is discharged through a water circulation system in the water tank 15, the generated smoke is discharged to an external pipeline through the dust discharge hole 3 in the integrated electric cabinet 6, and dust discharge is carried out through dust discharge equipment communicated with the other end of the pipeline. The six-axis grinding robot 11 is controlled to enable the ground grinding piece to extend out of the integrated electric cabinet and be placed on the transfer table assembly. And then the transfer platform assembly is controlled to convey the polished workpieces to the conveying belt B8, and the motor B is controlled to drive the conveying belt B8 to convey the polished workpieces to a designated place for collection. And repeating the actions to form a complete 3C polishing automatic production line. The full-automatic control is realized, the pollution is low, the pollution to the integrated electric cabinet 6 in the production process is prevented, and the service life of the production line is prolonged.
Examples 2,
As shown in fig. 3, the difference from embodiment 1 is that an automatic sand paper replacing mechanism 16 is further disposed in the integrated electric cabinet 6, and the automatic sand paper replacing mechanism 16 is disposed on a bottom plate of the integrated electric cabinet 6 for replacing sand with sand paper on the six-axis grinding robot 11.
Specifically, the window is further provided with an automatic sliding door 17 capable of opening or closing the window, and the automatic sliding door 17 is controlled by the PLC.
In the implementation process, after the six-axis robot 11 is polished each time, the six-axis robot 11 is replaced with sand paper through the automatic sand paper replacing mechanism 16, and when the six-axis robot 11 works, the PLC controls the automatic sliding door 17 to be closed, so that a relatively sealed environment is ensured, and the external interference is avoided. When the six-axis robot 11 is to extend out of the integrated electric cabinet 6, the automatic sliding door 17 is controlled to be opened.
Examples 3,
As shown in fig. 2, the transfer platform assembly is different from embodiment 1 in that the transfer platform assembly includes a transfer platform 4, a vacuum chuck 5, a truss 18, a slide rail 7 and a servo motor 19, the transfer platform 4 is communicated with the intelligent transmission assembly through the truss 18, the slide rail 7 is installed on a top rod of the truss 18, the servo motor 19 is disposed in the slide rail 7, and the servo motor 19 is connected with the vacuum chuck 5.
Specifically, the transit station assembly further comprises a visual detection device, and the visual detection device is mounted on the transit platform.
The specific implementation mode is, the vision detection device includes infrared distance measuring sensor and vision sensor, and in the transportation process of the piece of polishing from intelligent transmission assembly to transfer platform assembly, servo motor 19 on the PLC control slide rail 7 slides to the piece top of waiting to polish on the intelligent transmission assembly, and servo motor 19 control connection's vacuum chuck 5 produces the negative pressure and adsorbs the piece of polishing, then servo motor 19 slides to transfer platform 4 top through slide rail 7 on the truss 18, and control servo motor 19 makes vacuum chuck 5 resume the ordinary pressure for the piece of polishing is placed on transfer platform 4.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (9)
1. The utility model provides a 3C product automation line of polishing which characterized in that, is used for polishing the piece and has dust exhaust or hydrologic cycle function's the workstation of polishing, is used for carrying the intelligent transmission assembly and the transfer platform assembly of a plurality of including a plurality of, the transfer platform assembly is established polish the workstation with be used for between the intelligent transmission assembly polishing the piece and be in the intelligence carry the assembly with transport between the transfer platform assembly.
2. The automatic production line for polishing 3C products according to claim 1, wherein the number of the transfer platform assemblies and the number of the polishing stations are both multiple and the same, the multiple transfer platform assemblies are symmetrically arranged on two sides of the intelligent transmission assembly, and the polishing stations are arranged in one-to-one correspondence with the transfer platform assemblies.
3. The automatic production line for polishing 3C products according to claim 2, wherein the polishing workstation comprises an integrated electric cabinet (6), six-axis polishing robots (11), jigs (13), a water tank (15) and dust exhaust holes (3), the six-axis polishing robots (11) are installed in a cabinet body of the integrated electric cabinet (6), the water tank (15) is arranged on a bottom plate of the integrated electric cabinet (6), a water circulation system is arranged in the water tank (15), a jig installation table (14) is arranged in the middle of the water tank (15), and the jigs (13) are installed on the jig installation table (14) and used for being matched with the six-axis polishing robots (11) for polishing;
the dust exhaust holes (3) are formed in a top plate of the integrated electric cabinet (6), and a window is formed in the side wall of the integrated electric cabinet (6).
4. The automatic production line for polishing 3C products as claimed in claim 3, wherein an automatic sand paper replacing mechanism (16) is further arranged in the integrated electric cabinet (6), and the automatic sand paper replacing mechanism (16) is arranged on a bottom plate of the integrated electric cabinet (6) and used for replacing sand with sand paper on the six-axis polishing robot (11).
5. A 3C product grinding automation line as claimed in claim 3 wherein the window is further provided with an automatic sliding door (17) capable of opening or closing the window.
6. A 3C product grinding automation line as claimed in claim 3 characterised in that the dust evacuation holes (3) are arranged in an inverted triangle.
7. The 3C product automatic production line that polishes of claim 3, wherein, intelligence transmission assembly includes transmission band A (1) and transmission band B (8), transmission band A (1) and transmission band B (8) parallel arrangement, all be equipped with supplied materials on transmission band A (1) and transmission band B (8) and detect positioning sensor.
8. The 3C product polishing automatic production line according to claim 3, wherein the transfer platform assembly comprises a transfer platform (4), a vacuum chuck (5), a truss (18), a slide rail (7) and a servo motor (19), the transfer platform is communicated with the intelligent transmission assembly through the truss (18), one end of the truss (18) is connected with the transfer platform (4), the other end of the truss is connected with the intelligent transmission assembly, the slide rail (7) is installed on a top rod of the truss (18), and the servo motor (19) is arranged in the slide rail (7) and is connected with the vacuum chuck (5).
9. The automatic production line for grinding 3C products according to claim 8, wherein said transfer platform assembly further comprises a vision inspection device, said vision inspection device is mounted on said transfer platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822269378.8U CN209887269U (en) | 2018-12-29 | 2018-12-29 | Automatic production line for polishing 3C products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822269378.8U CN209887269U (en) | 2018-12-29 | 2018-12-29 | Automatic production line for polishing 3C products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209887269U true CN209887269U (en) | 2020-01-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822269378.8U Expired - Fee Related CN209887269U (en) | 2018-12-29 | 2018-12-29 | Automatic production line for polishing 3C products |
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| Country | Link |
|---|---|
| CN (1) | CN209887269U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109531331A (en) * | 2018-12-29 | 2019-03-29 | 重庆华数机器人有限公司 | A kind of 3C polishing automatic production line |
-
2018
- 2018-12-29 CN CN201822269378.8U patent/CN209887269U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109531331A (en) * | 2018-12-29 | 2019-03-29 | 重庆华数机器人有限公司 | A kind of 3C polishing automatic production line |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200103 |