CN209551364U - All-in-one table for deburring and polishing of automotive transmission gears - Google Patents

Abstract

The utility model provides an integrated workbench for deburring and polishing of automobile gearbox gears, comprising an annular worktable, a first grinding mechanism and a second grinding mechanism, the top surface of the worktable is provided with an endless conveyor belt , the endless conveyor belt is provided with a turntable, the first grinding mechanism includes a first protective cover and a first fixed frame, and the top of the first fixed frame can be lifted and connected to the inner top of the first protective cover, so The bottom of the first fixed frame is uniformly provided with five first stations, and each of the first stations includes a first ratchet wheel arranged horizontally and two second ratchet wheels arranged vertically. The second grinding mechanism includes a second protective cover and a second fixed frame. The top of the second fixed frame can be lifted and connected to the inner top of the second protective cover. The bottom of the second fixed frame is evenly provided with five Two stations, each of the polishing wheels is provided with a second high-speed motor.

Description

All-in-one table for deburring and polishing of automotive transmission gears

technical field

The utility model relates to the technical field of deburring and polishing, in particular to an integrated workbench for deburring and polishing of automobile transmission gears.

Background technique

Gears are indispensable parts in automobile gearboxes. During use, it is necessary to ensure that the gears are closely combined with other parts, but the burrs will affect the assembly of the gears and make the gears unusable. In the prior art, a common treatment The method is to manually use a file or blade to deburr, and then perform manual polishing. The work efficiency is very low and a lot of manpower and material resources are wasted. Another treatment method is to use a single electric ratchet wheel for deburring, and then use electric polishing. Although the polishing of the wheel reduces the manpower input, the efficiency is still relatively low, and it is not suitable for large-scale and large-scale production and processing activities.

Utility model content

Based on at least one of the above-mentioned technical problems, the utility model proposes a new integrated workbench for deburring and polishing of automobile gearbox gears, which can simultaneously perform deburring and polishing of multiple gears, effectively improving the Improve work efficiency and reduce the input of manpower and material resources.

In view of this, the utility model proposes a new integrated workbench for deburring and polishing of automobile transmission gears, including an annular worktable, a first grinding mechanism and a second grinding mechanism, and the The top surface is provided with an endless conveyor belt, and four groups of rotating mechanisms are evenly arranged on the endless conveyor belt, and each group of the rotating mechanisms includes five turntables, and each of the turntables is provided with a bowl-shaped fixed part, and the first grinding The mechanism includes a first protective cover and a first fixed frame, the top of the first fixed frame can be lifted and connected to the inner top of the first protective cover, and the bottom of the first fixed frame is evenly equipped with five first working frames. Each of the first stations includes a first ratchet wheel arranged horizontally and two second ratchet wheels arranged vertically, each of the first ratchet wheel and the second ratchet wheel is set There is a first high-speed motor, the second grinding mechanism includes a second protective cover and a second fixed frame, the top of the second fixed frame can be lifted and connected to the inner top of the second protective cover, and the second fixed The bottom of the rack is evenly provided with five second stations, each of which includes two laterally arranged polishing wheels, each of which is provided with a second high-speed motor, and the first The grinding mechanism and the second grinding mechanism are arranged symmetrically on both sides of the top of the work table.

In any one of the above technical solutions, preferably, the bottom of each turntable is provided with an independent driving motor.

In any one of the above technical solutions, preferably, a switch button is further arranged on the work desktop.

In any one of the above technical solutions, preferably, one of the first ratchet wheels and two second ratchet wheels of the first station are arranged on the same level.

In any one of the above technical solutions, preferably, the two polishing wheels on the second station are arranged on the same level.

In any one of the above technical solutions, preferably, the first station in the first grinding mechanism is set corresponding to each group of the turntables.

In any one of the above technical solutions, preferably, the second station in the second grinding mechanism is set corresponding to each group of the turntables.

Through the above technical solutions, the utility model can use the first grinding mechanism and the second grinding mechanism to deburr and polish the gears placed on the first station and the second station respectively at the same time, and the first station and the second station The first thorn wheel, the second thorn wheel and multiple polishing wheels set on the second station can deburr and polish the inner and outer sides of the gear at the same time, which doubles the work efficiency and reduces the input of manpower and material resources.

Description of drawings

Fig. 1 shows a schematic structural view of an integrated workbench for deburring and polishing automotive gearbox gears according to an embodiment of the present invention;

Fig. 2 shows the schematic cross-sectional structural view of an integrated workbench for deburring and polishing automotive gearbox gears according to an embodiment of the present invention;

Fig. 3 shows a schematic structural view of a first fixing frame according to an embodiment of the present invention;

Fig. 4 shows a schematic structural diagram of a second fixing frame according to an embodiment of the present invention.

Detailed ways

In order to more clearly understand the above purpose, features and advantages of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

In the following description, a lot of specific details have been set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from those described here, therefore, the protection scope of the utility model is not limited by the following limitations of the specific embodiments disclosed.

Below in conjunction with Fig. 1 to Fig. 4, the utility model is further described.

As shown in Figures 1 to 4, an integrated workbench for deburring and polishing automotive gearbox gears includes an annular worktable 101, a first grinding mechanism and a second grinding mechanism, and the workbench 101 An endless conveyor belt 102 is arranged on the top surface, and a switch button (not shown in the figure) is also arranged on the said work tabletop 101. Four groups of rotating mechanisms are evenly arranged on the said endless conveyor belt 102, and each group of said rotating mechanisms includes five A turntable (not shown in the figure), each of the turntables is provided with a bowl-shaped fixing part 103, and the bottom of each of the turntables is provided with an independent drive motor (not shown in the figure), and the first The grinding mechanism includes a first protective cover 104 and a first fixed frame 105, the top of the first fixed frame 105 can be lifted and connected to the inner top of the first protective cover 104, and the bottom of the first fixed frame 105 is uniformly arranged There are five first stations, each of which includes a horizontally arranged first ratchet wheel 106 and two vertically arranged second ratchet wheels 107, each of the first ratchet wheels 106 and The second ratchet wheels 107 are provided with first high-speed motors (not shown in the figure), wherein one of the first ratchet wheels 106 and two second ratchet wheels 107 of the first station are arranged on the same On the horizontal plane; the second grinding mechanism includes a second protective cover 108 and a second fixed mount 109, the top of the second fixed mount 109 can be lifted and connected to the inner top of the second protective cover 108, the second The bottom of fixed mount 109 is evenly provided with five second stations, and each described second station all comprises two laterally arranged polishing wheels 110, and each described polishing wheel 110 is all provided with a second high-speed motor ( not shown in the figure), wherein the two polishing wheels 110 on the second station are arranged on the same level, wherein the first station in the first grinding mechanism is connected to each group of the turntables Correspondingly arranged, the second station in the second grinding mechanism is set corresponding to each group of the turntables, and the first grinding mechanism and the second grinding mechanism are symmetrically arranged on both sides of the top of the work table 101. side.

In this technical solution, a turntable with a drive motor is evenly fixed on the endless conveyor belt 102 provided on the top of the work table 101, so that the rotation of the turntable can be used to drive the rotation of the fixed part 103, and the gear placed in the fixed part 103 can be automatically realized. The rotation of the turntable moves under the rotation of the endless conveyor belt 102 to complete the delivery of the gears and effectively ensure the horizontal movement of the gears; the first ratchet wheel 106 and the second ratchet wheel 107 on each first station are set at the same level, so that the entire second ratchet wheel When a fixed frame 105 is raised and lowered, it drives the first thorn wheel 106 and the second thorn wheel 107 to deburr the gear in all directions, and the two polishing wheels 110 on each second station are set at the same level, so that the entire second wheel When the fixed frame 109 is raised and lowered, it drives the two polishing wheels 110 to polish the gear in all directions; the first protective cover 104 and the second protective cover 108 can be made of a transparent material, on the one hand, it is convenient for the staff to observe the degree of deburring and polishing On the other hand, it can also effectively prevent the flying of powder generated in the deburring and polishing process; the first grinding mechanism and the second grinding mechanism are symmetrically arranged on both sides of the top of the work table 101, and the two ends of the top of the work table 101 are vacant. It is convenient for the staff to carry out loading and unloading.

In the actual use process, after the work table is powered on, the staff will place the gears to be operated in one of the rotating mechanisms at one end of the work table. The mechanism rotates to the first grinding mechanism, and the remaining rotating mechanisms act accordingly. At this time, the staff can move to the rotating mechanism at the first grinding mechanism to place the gears to be operated when the endless conveyor belt rotates next time, wherein the gears in the first grinding mechanism Each first station corresponds to each turntable of the group of rotating mechanisms respectively. After each first station corresponds to the turntable, the first fixing frame is lowered, and the first ratchet wheel arranged horizontally is against the top of the gear to be operated, and the vertical The two second ratchet wheels are respectively clamped on the inner and outer sides of the gear to be operated, and the driving motor and the first high-speed motor act simultaneously to deburr the gear to be operated on the set of rotating mechanisms; After the working time is completed, the first fixed frame rises, and the rotation of the endless conveyor belt is controlled by the switch button, which drives the group of rotating mechanisms to move to one end of the work table, and the second group of gears to be operated by the staff moves to the first grinding mechanism. Repeat the above steps to complete the deburring action. At this time, the staff can move to the rotating mechanism at the first grinding mechanism to place the gears to be operated when the endless conveyor belt rotates next time; then control the rotation of the endless conveyor belt through the switch button. The gear moves to the second grinding mechanism, the second group of gears to be operated moves to one end of the work table, the third group of gears to be operated moves to the first grinding mechanism, the first fixing frame of the first grinding mechanism descends, and the third group of waiting gears moves to the first grinding mechanism. The working gear is deburred, and at the same time, the second fixing frame of the second grinding mechanism is lowered, and the two vertical polishing wheels are respectively clamped on the inner and outer sides of the gear to be worked, driven by the driving motor and the second high-speed motor. , carry out meticulous and comprehensive polishing actions on the gears to be operated. At this time, the staff can move to the rotating mechanism at the first grinding mechanism to place the gears to be operated when the endless conveyor belt rotates next time. Four sets of waiting gears are placed on the working table together Working gears, deburring or polishing the two groups of gears to be operated at the same time, after the polishing time of the first group of gears to be operated is completed, the working task of the group of gears to be operated is completed, press the switch button to control the rotation of the endless conveyor belt, Drive the first group of gears to be operated to the original placement point, the second group of gears to be operated to move to the second grinding mechanism, the third group of gears to be operated to move to one end of the work table, and the fourth group of gears to be operated to move to the first grinding mechanism At this time, the staff can take out the first group of gears to be operated after deburring and polishing, and put them into the new fifth group of gears to be operated for deburring and polishing in turn, and so on. In the above process, the drive motor The automatic rotation of the turntable is controlled in real time to drive the rotation of the bowl-shaped fixed part, thereby driving the rotation of the gear to be operated. After all the gears to be operated are driven by the endless conveyor belt through the deburring operation of the first grinding mechanism and the polishing operation of the second grinding mechanism, the operation is completed.

The technical solution of the utility model has been described in detail above in conjunction with the accompanying drawings. The technical solution of the utility model proposes a new integrated workbench for deburring and polishing of automobile gearbox gears. The mechanism and the second grinding mechanism respectively deburr and polish the gears placed on the first station and the second station at the same time, and the first ratchet wheel and the second The thorn wheel and multiple polishing wheels can deburr and polish the inner and outer sides of the gear at the same time, which doubles the work efficiency and reduces the input of manpower and material resources.

The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (7)

1. An integrated workbench for automotive gearbox gear deburring and polishing, characterized in that it comprises a ring-shaped work table, a first grinding mechanism and a second grinding mechanism, and the top surface of the work table is provided with a ring-shaped Conveyor belt, four sets of rotating mechanisms are evenly arranged on the endless conveyor belt, each set of rotating mechanisms includes five turntables, each of the turntables is provided with a bowl-type fixed part, and the first grinding mechanism includes a first guard Cover and the first fixed frame, the top of the first fixed frame can be lifted and connected to the inner top of the first protective cover, and the bottom of the first fixed frame is evenly equipped with five first stations, each of which The first station includes a first ratchet wheel arranged horizontally and two second ratchet wheels arranged vertically, each of the first ratchet wheel and the second ratchet wheel is provided with a first high-speed motor , the second grinding mechanism includes a second protective cover and a second fixed frame, the top of the second fixed frame can be lifted and connected to the inner top of the second protective cover, and the bottom of the second fixed frame is uniformly arranged There are five second stations, each of which includes two laterally arranged polishing wheels, each of which is provided with a second high-speed motor, the first grinding mechanism and the The second grinding mechanism is arranged symmetrically on both sides of the top of the work table. 2 . The integrated workbench for deburring and polishing automotive gearbox gears according to claim 1 , wherein an independent drive motor is provided at the bottom of each turntable. 3 . 3. The integrated workbench for deburring and polishing automobile gearbox gears according to claim 1, characterized in that the worktable is also provided with a switch button. 4. The integrated workbench for deburring and polishing automotive gearbox gears according to claim 1, characterized in that one of the first ratchet wheels and two second ratchet wheels of the first station set on the same level. 5 . The integrated workbench for deburring and polishing automotive gearbox gears according to claim 1 , wherein the two polishing wheels on the second station are arranged on the same level. 6 . 6. The integrated workbench for deburring and polishing automotive gearbox gears according to claim 1, wherein the first station in the first grinding mechanism corresponds to each group of turntables set up. 7. The integrated workbench for deburring and polishing automotive gearbox gears according to claim 1, wherein the second station in the second grinding mechanism corresponds to each group of turntables set up.