CN202240826U - Full-automatic polishing machine for diamond saw blade matrix - Google Patents
Full-automatic polishing machine for diamond saw blade matrix Download PDFInfo
- Publication number
- CN202240826U CN202240826U CN2011202770578U CN201120277057U CN202240826U CN 202240826 U CN202240826 U CN 202240826U CN 2011202770578 U CN2011202770578 U CN 2011202770578U CN 201120277057 U CN201120277057 U CN 201120277057U CN 202240826 U CN202240826 U CN 202240826U
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- CN
- China
- Prior art keywords
- saw blade
- polishing
- manipulator
- tooth root
- rotating disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model relates to a full-automatic polishing machine for a diamond saw blade matrix. A polishing mechanism, an automatic tooth root cleaning mechanism and an automatic saw blade loading and unloading mechanism are arranged on the upper portion of a frame body, and a turntable mechanism and a PLC (programmable logic controller) control cabinet are mounted inside the frame body. Saw blades are circularly taken and placed by double manipulators, tooth roots are automatically cleaned by an automatic tooth root cleaning grinding wheel, the polishing machine can be provided with a plurality of holders for unmachined saw blades, and when a batch of saw blades on one holder are polished, another holder for the unmachined saw blades is pushed for replacement, so that the saw blades are automatically loaded and unloaded, the tooth roots are automatically cleaned, the saw blades are automatically polished, a plurality of machines can be operated by one person, convenience and practicability are realized, labor intensity is reduced, product quality can be improved, and the saw blade matrix is automatically polished.
Description
Technical field
The utility model relates to a kind of polishing machine, relates in particular to a kind of full-automatic diamond saw blade substrate polishing machine.
Background technology
Mostly saw bit matrix polishing machine on the existing market is manually polishing or semi-automatic polishing (artificial loading and unloading saw blade, artificial auxiliary polishing, labor cleaning's tooth root etc.), and this has inefficiency, big, the unsettled defective of quality of finish of labour intensity.
The utility model content
To above defective, the utility model provide a kind of convenient and practical, increase work efficiency, reduce cost of labor, reduce labour intensity, improve the full-automatic diamond saw blade substrate polishing machine of quality of finish, to solve many deficiencies of prior art.
For realizing above-mentioned purpose, the utility model adopts following technical scheme:
A kind of full-automatic diamond saw blade substrate polishing machine comprises frame main body, and frame main body top is provided with polishing mechanism, automatically clear tooth root mechanism and saw blade automatic loading and unloading mechanism; Inner rotating disk mechanism and the PLC control cabinet installed of frame main body; One side setting of said polishing mechanism makes the stepper motor one of polishing mechanism reciprocation cycle polishing, and opposite side is provided with polishing abrasive band and abrasive band drive motors, and the polishing mechanism lift cylinder is installed at the top; Polishing mechanism set cylinder is installed in the bottom; The said automatically front end of clear tooth root mechanism is provided with automatically clear tooth root grinding wheel and automatically clear tooth root grinding wheel drive motors, and afterbody is installed automatically clear reciprocal stepper motor of gear mechanism and polishing mechanism set cylinder, and said saw blade automatic loading and unloading mechanism is provided with the manipulator rotating shaft; This top is equipped with manipulator one and manipulator two; And the bottom installation manipulator rotaty step motor of this axle, two one-tenth hexagonal angle settings of said manipulator one and manipulator, and front end is provided with magnetic means; The below of this manipulator one and manipulator two is placed movably undressed saw blade rack respectively and has been processed the saw blade rack; The center of wherein undressed saw blade frame is installed a saw blade and is placed the axis of guide, and said rotating disk mechanism top connects saw blade polishing rotating disk through the turntable shaft flange, and calutron is installed on the rotating disk; The rotating disk main shaft is installed at the center of rotating disk mechanism; The center of rotating disk main shaft is provided with liftable saw blade location mandril, and collector ring and the carbon brush for the calutron power supply installed in the bottom of said rotating disk main shaft, the inner PLC control system of installing of said PLC control cabinet.
The beneficial effect of the described full-automatic diamond saw blade substrate polishing machine of the utility model is: help taking and placing saw blade and clear up saw bit matrix tooth root position automatically through automatic clear tooth root grinding wheel through the circulation of double-manipulator; Be specially: a polishing machine disposes a plurality of undressed saw blade racks; After a collection of saw blade polishing is accomplished; Push off another undressed saw blade rack, can realize saw blade automatic loading and unloading, automatic polishing and clear up tooth root, people's multi-machine operation automatically; Convenient and practical, reduce labour intensity, can improve the quality of products, realized the automation processing of saw blade automatic loading and unloading, automatic polishing.
Description of drawings
According to accompanying drawing the utility model is done further explain below.
Fig. 1 is the said full-automatic diamond saw blade substrate polishing machine structural representation of the utility model embodiment;
Fig. 2 is the rotating disk mechanism structural representation of the said full-automatic diamond saw blade substrate polishing machine of the utility model embodiment;
Among the figure:
1, frame main body; 2, polishing mechanism; 3, automatically clear tooth root mechanism; 4, saw blade automatic loading and unloading mechanism; 5, rotating disk mechanism; 6, PLC control cabinet; 7, stepper motor one; 8, polishing mechanism lift cylinder; 9, polishing abrasive band drive motors; 10, polishing abrasive band; 11, manipulator one; 12, manipulator two; 13, manipulator one is got the sheet cylinder; 14, manipulator two is got the sheet cylinder; 15, the manipulator rotaty step motor two; 16, undressed saw blade rack; 17, saw blade is placed the axis of guide; 18, processed the saw blade rack; 19, the reciprocal stepper motor three of automatically clear tooth root mechanism; 20, automatically clear tooth root grinding wheel drive motors; 21, automatically clear tooth root grinding wheel; 22, centralized positioning plug lift cylinder; 23, rotating disk main shaft; 24, collector ring; 25, carbon brush; 26, turntable shaft flange; 27, calutron; 28, liftable saw blade location mandril; 29, rotating disk; 30, polishing mechanism decline bounce cylinder; 31, clear tooth root mechanism set cylinder; 32, polishing mechanism set cylinder.
The specific embodiment
As depicted in figs. 1 and 2; The described full-automatic diamond saw blade substrate polishing machine of the utility model embodiment; Comprise the polishing mechanism 2 on frame main body 1, frame main body 1 top, automatically clear tooth root mechanism 3, saw blade automatic loading and unloading mechanism 4, rotating disk mechanism 5 and PLC control cabinet 6; At first; Said polishing mechanism 2 one sides are provided with and make polishing abrasive band 10 move back and forth and implement the stepper motor 1 to saw bit matrix circulation polishing; Polishing mechanism 2 opposite sides are installed polishing abrasive band drive motors 9 and polishing abrasive band 10; Polishing mechanism lift cylinder 8 is installed in polishing mechanism 2 tops, and polishing mechanism decline bounce cylinder 30 is installed in the below of polishing mechanism lift cylinder 8, and polishing mechanism 2 bottoms are provided with polishing mechanism set cylinder 32; The front end of said automatically clear tooth root mechanism 3 is installed automatically clear tooth root grinding wheel drive motors 20 and automatically clear tooth root grinding wheel 21; The said automatically afterbody of clear tooth root mechanism 3 also is furnished with makes automatically clear tooth root grinding wheel 21 do stepper motor 3 19 and clear tooth root mechanism set cylinder 31 that reciprocation cycle moves when being used for clearing up tooth root automatically, the top of said saw blade automatic loading and unloading mechanism 4 be equipped with can automatic sheet-fetching manipulator 1 and manipulator 2 12, manipulator 1 is mutually 120 ° with manipulator 2 12; And front end is equipped with the electromagnetic force arrangement of the saw blade of can taking automatically respectively; The top of manipulator 1 and manipulator 2 12 also is equipped with the manipulator one that manipulator 1 and manipulator 12 are moved up and down respectively and is got sheet cylinder 13 and get sheet cylinder 14 with manipulator two, and the manipulator rotaty step motor 2 15 that makes 120 ° of circulation loading and unloading of manipulator 1 and manipulator 2 12 rotations saw blades also is equipped with in the bottom of said saw blade automatic loading and unloading mechanism 4, and undressed saw blade rack 16 has been placed in the original position below of said manipulator 1; The center of undressed saw blade rack 16 is provided with one and is used for accurately guiding the take saw blade of saw blade of manipulator 1 to place the axis of guide 17; Placed in the final position of manipulator 2 12 and to have processed saw blade rack 18, rotating disk 29 is installed at said rotating disk mechanism 5 tops, and calutron 27 is installed on the rotating disk 29; Rotating disk mechanism 5 is provided with rotating disk main shaft 23; Rotating disk main shaft 23 tops are provided with turntable shaft flange 26, and the center of rotating disk main shaft 23 is provided with liftable saw blade location mandril 28, and the bottom of said liftable saw blade location mandril 28 is provided with centralized positioning plug lift cylinder 22; The collector ring 24 and carbon brush 25 for calutron 27 power supplies also installed in the bottom of the rotating disk main shaft 23 of telling, and PLC control systems are installed in said PLC control cabinet 6 inside.
The described full-automatic diamond saw blade substrate polishing machine of above the utility model embodiment; Usually implementing concrete action is: manipulator 1 is placed the axis of guide 17 along saw blade and is never processed on the saw blade rack 16 through the magnetic means saw blade of taking; Manipulator 2 12 is taken from rotating disk 29 through the magnetic means above it and is accomplished the saw blade of processing simultaneously; Manipulator 1 and manipulator 2 12 are taken respectively and under the driving of manipulator rotaty step motor 2 15, are rotated counterclockwise 120 ° around the manipulator axle behind the saw blade; Manipulator 1 is just aimed at liftable saw blade location mandril 28; Manipulator 2 12 rotate to process saw blade rack 18 directly over, said manipulator 1 is placed on undressed saw blade on the rotating disk 29, and manipulator 2 12 is released in the saw blade of having processed and processes on the saw blade rack 18; Liftable saw blade location mandril 28 rises through centralized positioning plug lift cylinder 22, realizes saw blade is accurately located.25 power supplies produce magnetic force to calutron 27 with carbon brush through collector ring 24; Saw blade is sucked on rotating disk 29, and rotating disk 29 begins to rotate, and automatically clear tooth root grinding wheel 21 begins to rotate under the driving of automatically clear tooth root grinding wheel drive motors 20; Simultaneously clear tooth root mechanism set cylinder 31 is shifted automatically clear tooth root mechanism 3 onto assigned address and is begun to clear up tooth root; Clear tooth root grinding wheel through worm and gear deceleration strip movable wire bar, is realized moving back and forth under the driving of stepper motor 3 19, and the tooth root position is cleared up; After cleaning was accomplished, the home position was got back to by automatically clear tooth root mechanism 3.Polishing mechanism 2 moves to assigned address and prepares abrasive band polishing under the promotion of polishing mechanism set cylinder 32, and polishing abrasive band 10 begins to rotate under the driving of polishing abrasive band driving motor 9; Polishing mechanism lift cylinder 8 puts down polishing mechanism 2 and will polish abrasive band 10 through bounce cylinder 30 and is pressed in the saw bit matrix surface; Drive polishing abrasive band 10 through stepper motor 1 and move back and forth, saw bit matrix is polished, after saw blade machines; Rotating disk 29 stops operating; Liftable saw blade location mandril 28 sinks through centralized positioning plug lift cylinder 22, and calutron 27 loses power supply, discharges saw blade; Manipulator 1 is got back to initial point with manipulator 2 12 in cleaning tooth root and polishing; Implement do action after the polished completion, accomplish and push off another undressed saw blade rack continuation processing after a collection of saw blade polishes, realize the full automation operation that saw blade loading and unloading, the cleaning of saw blade tooth root and matrix polish thus.
Claims (4)
1. full-automatic diamond saw blade substrate polishing machine; Comprise frame main body (1); Frame main body (1) top is provided with polishing mechanism (2) and automatically clear tooth root mechanism (3); Saw blade automatic loading and unloading mechanism (4), rotating disk mechanism (5) and PLC control cabinet (6) is characterized in that: said manipulator one (11) and manipulator two (12) are mutually 120 °; And front end is equipped with the electromagnetic force arrangement of the saw blade of can taking automatically respectively; The original position of said manipulator one (11) below placed undressed saw blade rack (16), and the center of undressed saw blade rack (16) has been installed one and has been used for accurately guiding the take saw blade of undressed saw blade of manipulator one (11) to place the axis of guide (17), has placed in the final position of manipulator two (12) and has processed saw blade rack (18); Through manipulator one (11) and manipulator two (12) saw blade of alternately taking, realize the saw blade automatic loading and unloading.
2. full-automatic diamond saw blade substrate polishing machine according to claim 1; It is characterized in that: said automatically clear gear mechanism (3) front end is installed automatically clear tooth root grinding wheel drive motors (20) and automatically clear tooth root grinding wheel (21), the reciprocal stepper motor three (19) of tooth root mechanism clearly automatically that the afterbody of said automatically clear tooth root mechanism (3) also is furnished with tooth root mechanism set cylinder (31) clearly and makes that automatically clear tooth root grinding wheel (21) does that reciprocation cycle moves when being used for clearing up tooth root automatically.
3. full-automatic diamond saw blade substrate polishing machine according to claim 1; It is characterized in that: said polishing mechanism (2) one sides are provided with and make the polishing abrasive band move back and forth and implement the stepper motor one (7) to saw bit matrix circulation polishing; Polishing mechanism (2) opposite side is installed polishing abrasive band drive motors (9) and polishing abrasive band (10); Polishing mechanism lift cylinder (8) is installed in polishing mechanism (2) top; Polishing mechanism decline bounce cylinder (30) is installed in the below of polishing mechanism lift cylinder (8), and polishing mechanism (2) bottom is provided with polishing mechanism set cylinder (32).
4. full-automatic diamond saw blade substrate polishing machine according to claim 1; It is characterized in that: rotating disk (29) is installed at said rotating disk mechanism (5) top; Rotating disk (29) is gone up calutron (27) is installed, and the center of rotating disk main shaft (23) is provided with liftable saw blade location mandril (28), and turntable shaft flange (26) is installed at the top of said rotating disk main shaft (23); Through centralized positioning plug lift cylinder (22) control liftable saw blade location mandril (28); Realization is accurately located saw blade, and collector ring (24) and carbon brush (25) are installed in the bottom of said rotating disk main shaft (23), can supply power for following the calutron (27) that rotating disk one is in rotary state together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202770578U CN202240826U (en) | 2011-08-02 | 2011-08-02 | Full-automatic polishing machine for diamond saw blade matrix |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202770578U CN202240826U (en) | 2011-08-02 | 2011-08-02 | Full-automatic polishing machine for diamond saw blade matrix |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202240826U true CN202240826U (en) | 2012-05-30 |
Family
ID=46102126
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202770578U Expired - Fee Related CN202240826U (en) | 2011-08-02 | 2011-08-02 | Full-automatic polishing machine for diamond saw blade matrix |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202240826U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103419111A (en) * | 2013-08-10 | 2013-12-04 | 玉环联帮洁具制造有限公司 | Workpiece automatic machining system and grinding method of surface of workpiece |
| CN105290506A (en) * | 2015-04-30 | 2016-02-03 | 杭州盛普科技有限公司 | Full-automatic manipulator polishing machine |
| CN107214614A (en) * | 2017-07-25 | 2017-09-29 | 蒋南 | A kind of automatic saw blade polishing machine |
| CN109848806A (en) * | 2019-01-22 | 2019-06-07 | 丹阳市技星液压机械有限公司 | A kind of full-automatic alloy saw blade water sand machine |
| CN111390720A (en) * | 2020-03-30 | 2020-07-10 | 南京捷森城机电有限公司 | Frame structure for assembling abrasive belt of abrasive belt machine |
| CN111872801A (en) * | 2020-07-15 | 2020-11-03 | 李奎 | Down lamp shell polishing equipment |
-
2011
- 2011-08-02 CN CN2011202770578U patent/CN202240826U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103419111A (en) * | 2013-08-10 | 2013-12-04 | 玉环联帮洁具制造有限公司 | Workpiece automatic machining system and grinding method of surface of workpiece |
| CN105290506A (en) * | 2015-04-30 | 2016-02-03 | 杭州盛普科技有限公司 | Full-automatic manipulator polishing machine |
| CN107214614A (en) * | 2017-07-25 | 2017-09-29 | 蒋南 | A kind of automatic saw blade polishing machine |
| CN109848806A (en) * | 2019-01-22 | 2019-06-07 | 丹阳市技星液压机械有限公司 | A kind of full-automatic alloy saw blade water sand machine |
| CN111390720A (en) * | 2020-03-30 | 2020-07-10 | 南京捷森城机电有限公司 | Frame structure for assembling abrasive belt of abrasive belt machine |
| CN111872801A (en) * | 2020-07-15 | 2020-11-03 | 李奎 | Down lamp shell polishing equipment |
| CN111872801B (en) * | 2020-07-15 | 2022-07-15 | 浙江振阳绝热科技股份有限公司 | Down lamp shell polishing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| DD01 | Delivery of document by public notice | ||
| DD01 | Delivery of document by public notice |
Addressee: Shanghai Maitong Superhard Material Co., Ltd. Document name: Notification to Pay the Fees |
|
| DD01 | Delivery of document by public notice | ||
| DD01 | Delivery of document by public notice |
Addressee: Shanghai Maitong Superhard Material Co., Ltd. Document name: Notification of Termination of Patent Right |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20170802 |