CN105290506A - Full-automatic manipulator polishing machine - Google Patents
Full-automatic manipulator polishing machine Download PDFInfo
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- CN105290506A CN105290506A CN201510215895.5A CN201510215895A CN105290506A CN 105290506 A CN105290506 A CN 105290506A CN 201510215895 A CN201510215895 A CN 201510215895A CN 105290506 A CN105290506 A CN 105290506A
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Abstract
The invention discloses a full-automatic manipulator polishing machine; a polishing mechanism thereof comprises a horizontal displacement device, a polishing mechanical arm and a polishing worktable, wherein the polishing mechanical arm is mounted on the horizontal displacement device; a polishing wheel is mounted at the tail end of the polishing mechanical arm, and is connected with a motor through an abrasive belt; a water feeding system is additionally arranged above the abrasive belt of the polishing mechanical arm; an expansion device is arranged on the polishing mechanical arm, and comprises an expansion cylinder and an expansion arm; one end of the expansion arm is connected with an expansion wheel; the expansion wheel is tangential to the inner surface of the abrasive belt; an automatic loading/unloading mechanism of the full-automatic manipulator polishing machine comprises a manipulator and frame lifting mechanisms arranged at the two sides of the manipulator; and the frame lifting mechanisms comprise frame lifting platforms for placing saw blades and driving devices for driving the frame lifting platforms to lift. The full-automatic manipulator polishing machine is varied in polishing form, high in working efficiency and excellent in polishing effect.
Description
Technical field
The present invention relates to a kind of polishing machine, particularly relate to a kind of full-automatic mechanical hand polishing machine.
Background technology
In blades machining industry, the polishing of saw blade, what great majority adopted is manual polishing or semi-automatic polishing.Saw blade polishing great majority adopt artificial saw blade up and down, and operating efficiency is lower.The existing polishing machine adding manipulator is also less on the market, is popularized not yet, because it still has many places problem not improve.On the one hand, prior art adapted technique is single, and water throwing or dry throwing can only be selected wherein a kind of; Dry throwing efficiency is high and abrasive band is durable, and water throwing is highly polished and saw blade deflection is little; Existing same equipment cannot adapt to different demand.On the other hand, existing polishing machine needs when operating to regulate mechanical structure portion, and debug process is more complicated, and manipulator grippale tabs stroke is different in size, more loses time, and efficiency is not high.And existing polissoir is significantly not progressive on polishing effect, still there is the situation that blur margin is clear.In sum, existing blades machining polishing form is single, inefficiency, polishing effect are bad.
In existing technical scheme, Authorization Notice No. is that the patent of invention of CN202240826U discloses " a kind of Full-automatic polishing machine for diamond saw blade matrix ", " comprise frame main body, frame main body top arranges polishing mechanism and automatic clear tooth root mechanism, saw blade automatic loading and unloading mechanism, rotating disk mechanism and PLC control cabinet, described manipulator one and manipulator two are mutually 120 °, and front end is equipped with the electromagnetic force arrangement of saw blade of can automatically taking respectively, undressed saw blade rack is placed below the original position of described manipulator one, the center of undressed saw blade rack has been installed one and has been placed the axis of guide for accurately guiding the take saw blade of undressed saw blade of manipulator one, placed in the final position of manipulator two and process saw blade rack, alternately to be taken saw blade by manipulator one and manipulator two, realize saw blade automatic loading and unloading." but, program polishing form is single, cannot select dry throwing or water throwing pattern; abrasive band is in polishing process, and when especially adding water polishing, abrasive band can by lengthening deformation gradually; cause the entanglement of polishing lines, abrasive band may be caused in addition to fly out, need to regulate means for belt tension position every now and then.Still there is above-mentioned some shortcomings part in the program, undressed saw blade rack is difficult to precise positioning on the one hand, still needs the axis of guide to guide, the debugging of inconvenient equipment, also increases the operational stroke of manipulator one and manipulator two; On the other hand, adopt the polishing effect of this equipment still not ideal enough, saw blade edge is clear not, and polishing form is single and operating efficiency is not high.Traditional abrasive band swelling device to change behind abrasive band Primary regulation means for belt tension to a fixed position.
Summary of the invention
Goal of the invention of the present invention is the limitation solving above-mentioned existing full-automatic mechanical hand polishing machine, provides that a kind of polishing is various informative, operating efficiency is high, polishing effect good full-automatic mechanical hand polishing machine.
A kind of full-automatic mechanical hand of the present invention polishing machine, comprise frame, described frame is provided with polishing mechanism and automatic loading and unloading mechanism, and described polishing mechanism and automatic loading and unloading mechanism are controlled by PLC control system; Described polishing mechanism comprises horizontal displacement device, polishing machine mechanical arm and polishing station, and described polishing machine mechanical arm is arranged on described horizontal displacement device, and the end of described polishing machine mechanical arm installs polishing wheel; Described polishing wheel is connected with motor by abrasive band; With water-adding system above the abrasive band of described polishing machine mechanical arm; Described polishing machine mechanical arm is provided with swelling device, and described swelling device comprises tensioner cylinder and means for belt tension, and one end of described means for belt tension connects expansion tightening wheel, described expansion tightening wheel and abrasive band inner surface tangent; Described automatic loading and unloading mechanism comprises manipulator and is located at the frame elevating mechanism on described manipulator both sides, and described frame elevating mechanism comprises the drive unit of frame hoistable platform and the frame hoistable platform lifting described in driving of placing saw blade.
After adopting above structure, the present invention compared with prior art, has the following advantages:
A kind of full-automatic mechanical hand of the present invention polishing machine comprises polishing mechanism and automatic loading and unloading mechanism, can be completely achieved the saw blade polishing of automation.By manipulator and described frame elevating mechanism upper and lower saw blade automatically, without the need to manually repeating, efficiency is higher, safer.Polishing machine mechanical arm of the present invention is provided with water-adding system, and can add water and do water polishing, saw blade has been thrown highly polished, and deflection is very little; Also can not add water and do dry throwing polishing, efficiency is higher, and abrasive band is durable.The swelling device of the machine is the automatic tension device after changing abrasive band, by the air pressure matching and debugging that dispatches from the factory, abrasive band can be made in use to ensure a fixing tension force by cylinder, do not need artificial adjustment in polishing process.The present invention can be applicable to the saw blade of different processing request, realizes better polishing effect.Driven the stroke of the polishing machine mechanical arm described in controlling by described horizontal displacement device, control more precisely efficient.
As improvement, the described polishing machine mechanical arm polishing machine mechanical arm be provided with described in control presses down Long travel cylinder and the short stroke air cylinders of angle, and described Long travel cylinder and short stroke air cylinders are interconnected.Upper end arranges Long travel cylinder, and lower end arranges short stroke air cylinders.Described Long travel cylinder is in order to control polishing machine mechanical arm rapidly near polishing position, and described short stroke air cylinders, in order to control the fine setting of polishing machine mechanical arm angle, makes mechanical arm steadily be pressed on polishing disk.And short stroke air cylinders makes mechanical arm press down dynamics to ensure the minimum critical value with reaching polishing requirement in abrasive band loss through air pressure debugging of dispatching from the factory.
As improvement, described polishing wheel adopts quality of rubber materials to make.Adopt the rubber polishing wheel precisely ground, quality of rubber materials is rich in certain toughness, can ensure that saw blade finished edge is clear, beautiful.
As improvement, in the middle of described polishing station, be provided with telescopic cylinder boss.Described cylinder boss can jack-up saw blade automatically, with the pulldown of cooperative mechanical hand.
As improvement, described polishing station plane distributes some permanent magnetic irons, described permanent magnetic iron in described polishing station in middle intensive and outwards diffusion type distribution.Described permanent magnetic iron plays suction-operated, prevents the saw blade in process from flying out and skidding.
As improvement, above described polishing station, lay silicagel pad.Prevent the scratch of saw blade.
As improvement, described manipulator comprises rotary support post and is located on described rotary support post two rotating mechanical arm at an angle to each other, and described rotating mechanical arm is provided with sucker.
As improvement, described frame is provided with dustproof encloser and observation window.
As improvement, described dustproof encloser is provided with dust exhaust apparatus.
As improvement, described frame is provided with discharge outlet.
As improvement, described frame is provided with the emission sensor of the saw blade height that the frame elevating mechanism described in detection is placed.When capturing saw blade, saw blade seat is by fiber laser arrays and control lifting decelerator, can realize the automatic lifting of frame elevating mechanism, decrease grippale tabs stroke, more save time.
Accompanying drawing explanation
Fig. 1 is frame main body part-structure schematic diagram of the present invention.
Fig. 2 is top view of the present invention.
Fig. 3 is structural representation of the present invention.
Shown in figure 1, frame, 2, horizontal displacement device, 3, polishing machine mechanical arm, 4, polishing station, 5, polishing wheel, 6, water-adding system, 7, manipulator, 8, frame elevating mechanism, 9, frame hoistable platform, 10, rotary support post, 11, rotating mechanical arm, 12, swelling device.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
The present invention includes frame 1 as shown in Figure 1, described frame 1 is provided with polishing mechanism and automatic loading and unloading mechanism, and described polishing mechanism and automatic loading and unloading mechanism are controlled by PLC control system; Described polishing mechanism comprises horizontal displacement device 2, polishing machine mechanical arm 3 and polishing station 4, and described polishing machine mechanical arm 3 is arranged on described horizontal displacement device 2, and the end of described polishing machine mechanical arm 3 installs polishing wheel 5; Described polishing wheel 5 is connected with motor by abrasive band; With water-adding system 6 above the abrasive band of described polishing machine mechanical arm 3; Described polishing machine mechanical arm 3 is provided with swelling device 12, and described swelling device 12 comprises tensioner cylinder and means for belt tension, and one end of described means for belt tension connects expansion tightening wheel, described expansion tightening wheel and abrasive band inner surface tangent; Described automatic loading and unloading mechanism comprises manipulator 7 and is located at the frame elevating mechanism 8 on described manipulator 7 both sides, and described frame elevating mechanism 8 comprises the drive unit of frame hoistable platform 9 and frame hoistable platform 9 lifting described in driving of placing saw blade.The described polishing machine mechanical arm polishing machine mechanical arm be provided with described in control presses down Long travel cylinder and the short stroke air cylinders of angle, and described Long travel cylinder and short stroke air cylinders are interconnected.Described polishing wheel 5 adopts quality of rubber materials to make.Telescopic cylinder boss is provided with in the middle of described polishing station 4.Described polishing station 4 plane distributes some permanent magnetic irons, described permanent magnetic iron in described polishing station 4 in middle intensive and outwards diffusion type distribution.Described polishing station 4 lays silicagel pad above.Described manipulator 7 comprises rotary support post 10 and is located on described rotary support post 10 two rotating mechanical arm 11 at an angle to each other, and described rotating mechanical arm 11 is provided with sucker.Described frame 1 is provided with dustproof encloser and observation window.Described dustproof encloser is provided with dust exhaust apparatus.Described frame 1 is provided with discharge outlet.Described frame 1 is provided with the emission sensor of the saw blade height that the frame elevating mechanism 8 described in detection is placed.
In addition more specifically, the present invention touches picture and text operating system, easily-learned easily mastered by PLC control system and man-machine interaction.Tune machine process only can be completed by touch-screen debugging, and automaticity is very high.Can also touch-screen one key release or tensioner abrasive band be passed through, change abrasive band more convenient.
Its specific implementation process is, be placed on the frame hoistable platform 9 of one of them frame elevating mechanism 8 by stacked for saw blade to be processed, operating personnel touch picture and text operating system by man-machine interaction and carry out setting debugging, select dry throwing or water throwing pattern, and the horizontal displacement device 2 described in regulation and control arranges described polishing machine mechanical arm 3 to correct position.Open start button, described manipulator 7 rotates, and makes a wherein rotating mechanical arm 11 move to above the frame hoistable platform 9 of the saw blade to be processed described in placement, now another rotating mechanical arm 11 be just positioned at described polishing station 4 flat on.Described manipulator 7 passes through the saw blade of the superiors of sucker automatic absorbing saw blade to be processed; If the saw blade that the flat upper existence of polishing station 4 has machined, then another rotating mechanical arm 11 adsorb simultaneously polishing station 4 flat on the saw blade that machined, the cylinder boss auto-extending now in the middle of polishing station 4 is to coordinate the crawl of saw blade.Described manipulator 7 rotates, and is transferred to by adsorbed saw blade above described polishing station 4, and now another rotating mechanical arm 11 is positioned at above the frame elevating mechanism 8 that placement processed just.The sucker of absorption saw blade unclamps saw blade automatically, is placed on by described saw blade in described polishing station 4; If another rotating mechanical arm 11 adsorbs the saw blade machined, then another rotating mechanical arm 11 unclamps the saw blade machined simultaneously, is placed on the frame hoistable platform 9 processed by the described saw blade machined.Described Long travel cylinder and short stroke air cylinders regulation and control, make described polishing machine mechanical arm 3 adjust to correct position, described polishing machine mechanical arm 3 carries out polishing by the saw blade in described polishing wheel 5 pairs of polishing station 4.After machining, described manipulator 7 rotates, and repeats aforesaid operations.Described frame 1 is provided with the emission sensor of the saw blade height that the frame elevating mechanism 8 described in detection is placed, by detecting the height that on frame hoistable platform 9, saw blade is stacking, the lifting of the frame elevating mechanism 8 described in control.
In the application process of reality, the present invention once can automatic polishing more than 80 saw blades, and a people can guard more than 6 machines, greatly saves labor workload, substantially increases the efficiency of blades machining.
Below only just most preferred embodiment of the present invention is described, but can not be interpreted as it is limitations on claims.The present invention is not limited only to above embodiment, and all various changes done in the protection domain of independent claims of the present invention are all in protection scope of the present invention.
Claims (10)
1. a full-automatic mechanical hand polishing machine, comprises frame (1), and described frame (1) is provided with polishing mechanism and automatic loading and unloading mechanism, and described polishing mechanism and automatic loading and unloading mechanism are controlled by PLC control system; It is characterized in that: described polishing mechanism comprises horizontal displacement device (2), polishing machine mechanical arm (3) and polishing station (4), described polishing machine mechanical arm (3) is arranged on described horizontal displacement device (2), the end of described polishing machine mechanical arm (3) installs polishing wheel (5), and described polishing wheel (5) is connected with motor by abrasive band; With water-adding system (6) above the emery wheel of described polishing machine mechanical arm (3); Described polishing machine mechanical arm (3) is provided with swelling device (12), and described swelling device (12) comprises tensioner cylinder and means for belt tension, and one end of described means for belt tension connects expansion tightening wheel, described expansion tightening wheel and abrasive band inner surface tangent; Described automatic loading and unloading mechanism comprises manipulator (7) and is located at the frame elevating mechanism (8) on described manipulator (7) both sides, and described frame elevating mechanism (8) comprises the frame hoistable platform (9) of placing saw blade and the drive unit that is elevated of frame hoistable platform (9) described in driving.
2. full-automatic mechanical hand polishing machine according to claim 1, it is characterized in that: described polishing machine mechanical arm (3) the polishing machine mechanical arm (3) be provided with described in control presses down Long travel cylinder and the short stroke air cylinders of angle, and described Long travel cylinder and short stroke air cylinders are interconnected.
3. full-automatic mechanical hand polishing machine according to claim 1, is characterized in that: described polishing wheel (5) adopts quality of rubber materials to make.
4. full-automatic mechanical hand polishing machine according to claim 1, is characterized in that: be provided with telescopic cylinder boss in the middle of described polishing station (4).
5. the full-automatic mechanical hand polishing machine according to claim 1 or 4, it is characterized in that: described polishing station (4) plane distributes some permanent magnetic irons, described permanent magnetic iron is upper in middle intensive and outwards diffusion type distribution in described polishing station (4).
6. full-automatic mechanical hand polishing machine according to claim 1, is characterized in that: described polishing station (4) lays silicagel pad above.
7. full-automatic mechanical hand polishing machine according to claim 1, it is characterized in that: described manipulator (7) comprises rotary support post (10) and is located on described rotary support post (10) two rotating mechanical arm (11) at an angle to each other, and described rotating mechanical arm (11) is provided with sucker.
8. full-automatic mechanical hand polishing machine according to claim 1, is characterized in that: described frame (1) is provided with dustproof encloser and observation window.
9. full-automatic mechanical hand polishing machine according to claim 8, is characterized in that: described dustproof encloser is provided with dust exhaust apparatus.
10. full-automatic mechanical hand polishing machine according to claim 1, is characterized in that: described frame (1) is provided with the emission sensor of the upper saw blade height placed of frame elevating mechanism (8) described in detection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510215895.5A CN105290506B (en) | 2015-04-30 | 2015-04-30 | Full-automatic mechanical hand polishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510215895.5A CN105290506B (en) | 2015-04-30 | 2015-04-30 | Full-automatic mechanical hand polishing machine |
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| Publication Number | Publication Date |
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| CN105290506A true CN105290506A (en) | 2016-02-03 |
| CN105290506B CN105290506B (en) | 2018-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510215895.5A Active CN105290506B (en) | 2015-04-30 | 2015-04-30 | Full-automatic mechanical hand polishing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112960380A (en) * | 2021-01-30 | 2021-06-15 | 上海盛普机械制造有限公司 | Double-loading-position shifting and separating frame feeding device and feeding method thereof |
Citations (6)
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|---|---|---|---|---|
| DE10017935A1 (en) * | 2000-04-11 | 2001-10-18 | Maschb Gmbh Kirschner | System for handling blanks for making saw blades comprises cross-bar mounted on columns which carries mobile gripper, rotatable cylindrical magazine being mounted on one column which carries shafts which fit through hole in center of blanks |
| CN200974188Y (en) * | 2006-11-24 | 2007-11-14 | 武汉钢铁(集团)公司 | Automatic sample grinder |
| CN201316847Y (en) * | 2008-12-25 | 2009-09-30 | 王福顺 | Automatic saw web grinding machine |
| CN101992414A (en) * | 2010-08-31 | 2011-03-30 | 李积回 | Automatic-adjustment belt sander |
| CN202240826U (en) * | 2011-08-02 | 2012-05-30 | 上海迈通超硬材料有限公司 | Full-automatic polishing machine for diamond saw blade matrix |
| CN204545582U (en) * | 2015-04-30 | 2015-08-12 | 杭州盛普科技有限公司 | Full-automatic mechanical hand polishing machine |
-
2015
- 2015-04-30 CN CN201510215895.5A patent/CN105290506B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10017935A1 (en) * | 2000-04-11 | 2001-10-18 | Maschb Gmbh Kirschner | System for handling blanks for making saw blades comprises cross-bar mounted on columns which carries mobile gripper, rotatable cylindrical magazine being mounted on one column which carries shafts which fit through hole in center of blanks |
| CN200974188Y (en) * | 2006-11-24 | 2007-11-14 | 武汉钢铁(集团)公司 | Automatic sample grinder |
| CN201316847Y (en) * | 2008-12-25 | 2009-09-30 | 王福顺 | Automatic saw web grinding machine |
| CN101992414A (en) * | 2010-08-31 | 2011-03-30 | 李积回 | Automatic-adjustment belt sander |
| CN202240826U (en) * | 2011-08-02 | 2012-05-30 | 上海迈通超硬材料有限公司 | Full-automatic polishing machine for diamond saw blade matrix |
| CN204545582U (en) * | 2015-04-30 | 2015-08-12 | 杭州盛普科技有限公司 | Full-automatic mechanical hand polishing machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112960380A (en) * | 2021-01-30 | 2021-06-15 | 上海盛普机械制造有限公司 | Double-loading-position shifting and separating frame feeding device and feeding method thereof |
| CN112960380B (en) * | 2021-01-30 | 2022-05-10 | 上海盛普流体设备股份有限公司 | Double-loading-position shifting and separating frame feeding device and feeding method thereof |
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| Publication number | Publication date |
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| CN105290506B (en) | 2018-05-22 |
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Effective date of registration: 20190203 Address after: 313200 Zhongta North Road, Yuyue Town, Deqing County, Huzhou City, Zhejiang Province (in Gaoqiao Linkun Textile Machinery Factory, Deqing County) Patentee after: Zhejiang Lutai Machinery Technology Co.,Ltd. Address before: 311100 No. 101-105, 171 Xingqiao North Road, Xingqiao Street, Yuhang District, Hangzhou City, Zhejiang Province Patentee before: HANGZHOU SHENGPU TECHNOLOGY CO.,LTD. |
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Effective date of registration: 20220629 Address after: No. 66, Tianxin Road, Xinshi Town, Deqing County, Huzhou City, Zhejiang Province 313201 Patentee after: Lutai (Zhejiang) Intelligent Equipment Co.,Ltd. Address before: 313200 Zhongta North Road, Yuyue Town, Deqing County, Huzhou City, Zhejiang Province (in Gaoqiao Linkun Textile Machinery Factory, Deqing County) Patentee before: Zhejiang Lutai Machinery Technology Co.,Ltd. |
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Denomination of invention: Full automatic manipulator polishing machine Effective date of registration: 20221109 Granted publication date: 20180522 Pledgee: Zhejiang Deqing Rural Commercial Bank Co.,Ltd. Xinshi sub branch Pledgor: Lutai (Zhejiang) Intelligent Equipment Co.,Ltd. Registration number: Y2022330003001 |