CN106041676B - Automatic polishing assembly line for mobile phone shells - Google Patents

Automatic polishing assembly line for mobile phone shells Download PDF

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Publication number
CN106041676B
CN106041676B CN201610573196.2A CN201610573196A CN106041676B CN 106041676 B CN106041676 B CN 106041676B CN 201610573196 A CN201610573196 A CN 201610573196A CN 106041676 B CN106041676 B CN 106041676B
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Prior art keywords
automatic
mobile phone
grinding
sandpaper
phone case
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CN106041676A (en
Inventor
杨龙柱
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Huaibei Fengfeng Industrial Design Co Ltd
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Xingke Electronic Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0023Other grinding machines or devices grinding machines with a plurality of working posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

The invention provides an automatic polishing assembly line of a mobile phone shell, which mainly comprises a conveying mechanism, an automatic feeding and discharging area and an automatic polishing area, wherein the automatic feeding and discharging area is arranged on one side of the conveying mechanism and is formed by combining an automatic feeding and discharging device and a feeding and discharging robot, so that accurate and automatic feeding and discharging of the mobile phone shell are realized; the automatic grinding area comprises a plurality of full-automatic grinding machines which are arranged in parallel at intervals in a row, a grinding robot, a grinding controller, a mobile phone shell positioning jig, an automatic paper feeding mechanism and an automatic abrasive paper tearing mechanism are arranged on the full-automatic grinding machines, and heavy grinding and polishing work such as manual grinding, abrasive paper replacement and the like in the prior art is automatically finished; conveying barrier mechanism can block the cell-phone shell accurately, and the stop position does not have the deviation and is convenient for the accurate robot of polishing and takes, and can not produce the extruded condition of product. The invention realizes full-automatic polishing of the mobile phone shell, saves a large amount of manpower and material resources, and has capacity not influenced by the factors of workers; greatly improving the production efficiency and the production safety.

Description

一种手机壳的自动打磨流水线An automatic polishing line for mobile phone cases

技术领域technical field

本发明涉及自动化生产线,尤其是指一种手机壳的自动打磨流水线。The invention relates to an automatic production line, in particular to an automatic polishing line for mobile phone cases.

背景技术Background technique

近几年智能手机行业发展迅速的前提下,机器人自动打磨已经成为了行业竞争必不可少的因素,机器人代替人工将成为以后发展的趋势。但现有技术中还存在如下问题:Under the premise of the rapid development of the smart phone industry in recent years, automatic polishing by robots has become an indispensable factor for industry competition, and the replacement of manual labor by robots will become a development trend in the future. But also there is following problem in prior art:

1、手工打磨或者一个人对应一台机器人自动打磨机,而且产能基本上受人员流动影响比较大,还需要经常进行人员培训,浪费大量时间。1. Manual grinding or one person corresponds to a robot automatic grinding machine, and the production capacity is basically greatly affected by the flow of personnel, and frequent personnel training is required, which wastes a lot of time.

2、手工打磨精度不高且因人而异。2. The accuracy of manual grinding is not high and varies from person to person.

3、打磨机器人还需借助独立的PLC控制器进行控制来实现砂纸上、下料功能。3. The grinding robot also needs to be controlled by an independent PLC controller to realize the sandpaper loading and unloading functions.

4、在流水线运作时会出现产品叠加或者挤压压坏产品的情况。4. During the operation of the assembly line, there will be situations where products are superimposed or squeezed and crushed.

5、上下料操作时,人工上下料的效率与精度不高。5. During the loading and unloading operation, the efficiency and accuracy of manual loading and unloading are not high.

发明内容Contents of the invention

本发明针对现有技术的问题提供一种手机壳的自动打磨流水线,使用机器人自动上下料及打磨,打磨加工流水线的生产效率高、运作稳定,产能不受工人因素影响,打磨效果及精度更加高。Aiming at the problems of the prior art, the present invention provides an automatic polishing assembly line for mobile phone cases, which uses robots to automatically load and unload materials and polish. The polishing processing line has high production efficiency and stable operation, and the production capacity is not affected by worker factors, and the polishing effect and precision are higher.

为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:

一种手机壳的自动打磨流水线,包括传送机构,所述传送机构包括上层传送带和下层传送带,所述上层传送带与下层传送带的运动方向相反,在传送机构的一侧设置有自动上下料区和自动打磨区;An automatic polishing line for mobile phone cases, including a transmission mechanism, the transmission mechanism includes an upper conveyor belt and a lower conveyor belt, the movement direction of the upper conveyor belt is opposite to that of the lower conveyor belt, and an automatic loading and unloading area and an automatic loading and unloading area are arranged on one side of the transmission mechanism. grinding area;

所述自动上下料区包括自动上下料装置,用以供给未打磨的手机壳以及收集打磨后的手机壳;上下料机器人,来回旋转于传送机构与自动上下料装置之间,用于吸附抓取手机壳;The automatic loading and unloading area includes an automatic loading and unloading device for supplying unpolished mobile phone cases and collecting polished mobile phone cases; a loading and unloading robot that rotates back and forth between the transmission mechanism and the automatic loading and unloading device for adsorption and grabbing phone case;

所述自动打磨区包括间隔摆放并列成一排的多台全自动打磨机,每一台全自动打磨机上均安装有打磨机器人、打磨控制器、手机壳定位治具和自动上砂纸机构,在自动上砂纸机构的一侧边还安装有自动撕砂纸机构,所述打磨机器人的驱动端装设有可吸取砂纸和手机壳的气动打磨头;The automatic grinding area includes a plurality of fully automatic grinding machines placed side by side in a row at intervals, each fully automatic grinding machine is equipped with a grinding robot, a grinding controller, a mobile phone case positioning fixture and an automatic sandpaper loading mechanism. One side of the upper sandpaper mechanism is also equipped with an automatic sandpaper tearing mechanism, and the driving end of the grinding robot is equipped with a pneumatic grinding head that can absorb sandpaper and a mobile phone case;

所述传送机构对应每一台全自动打磨机处固定安装有传送阻挡机构,便于打磨机器人精准拿取手机壳。The transmission mechanism is fixedly installed with a transmission blocking mechanism corresponding to each fully automatic grinding machine, which is convenient for the grinding robot to accurately take the mobile phone case.

其中,所述自动上下料装置包括有升降控制装置和两个垂直安装的丝杆升降机构,其中一个丝杆升降机构用于上升供给未打磨的手机壳,另一个丝杆升降机构用于下降收集打磨后的手机壳。Wherein, the automatic loading and unloading device includes a lifting control device and two vertically installed screw lifting mechanisms, one of which is used to raise and supply unpolished mobile phone cases, and the other screw lifting mechanism is used to descend and collect Polished phone case.

进一步的,所述两个丝杆升降机构均包括有凵型固定架、伺服电机、传动丝杆以及固定设置于凵型固定架上的丝杆连接套,所述伺服电机倒向设置于凵型固定架的中间,且伺服电机与升降控制装置电连接;所述伺服电机的转轴上连接有联轴器,伺服电机通过联轴器与传动丝杆的上端部固定连接;所述伺服电机的下端部固定设置有凵型支撑架,在凵型支撑架的顶部固定设置有用于支撑承载手机壳的吸塑盘的支撑板。Further, the two screw lifting mechanisms both include a flat-shaped fixed frame, a servo motor, a transmission screw and a screw connection sleeve fixed on the flat-shaped fixed frame, and the servo motor is installed on the flat-shaped fixed frame backwards. The middle of the fixed frame, and the servo motor is electrically connected with the lifting control device; the shaft of the servo motor is connected with a coupling, and the servo motor is fixedly connected with the upper end of the transmission screw through the coupling; the lower end of the servo motor There is a fixed support frame on the top of the support frame, and a support plate for supporting the blister tray of the mobile phone case is fixed on the top of the support frame.

其中,所述上下料机器人的驱动端安装有多工位吸盘器,所述多工位吸盘器包括吸盘安装架和多个用于吸附手机壳的吸附机构,所述吸盘安装架向外延伸环形分布设置有五个固定连接端,所述吸附机构包括有五个结构相同的第一吸附组件,以及设于吸盘安装架的下方用于吸附面积较大的第二吸附组件,每一个固定连接端分别安装一个所述的第一吸附组件。Wherein, the driving end of the loading and unloading robot is equipped with a multi-station suction cup device, and the multi-station suction cup device includes a suction cup mounting frame and a plurality of adsorption mechanisms for absorbing mobile phone shells, and the suction cup mounting frame extends outward in a ring There are five fixed connection ends distributed, and the adsorption mechanism includes five first adsorption components with the same structure, and a second adsorption component located under the suction cup mounting frame for a larger adsorption area, each fixed connection end Install one of the first adsorption components respectively.

进一步的,所述第一吸附组件和第二吸附组件的构造相同,其包括固定板和4个真空吸嘴,每个真空吸嘴与固定板之间设有角度可调的吸嘴连接块,所述吸嘴连接块的一端与固定板铰接,在吸嘴连接块的中间开设有调节通孔,所述真空吸嘴贯穿并可调安装于调节通孔内。Further, the first adsorption assembly and the second adsorption assembly have the same structure, which include a fixed plate and 4 vacuum nozzles, and an angle-adjustable nozzle connection block is provided between each vacuum nozzle and the fixed plate. One end of the suction nozzle connection block is hinged to the fixed plate, and an adjustment through hole is opened in the middle of the suction nozzle connection block, and the vacuum suction nozzle penetrates and can be adjusted to be installed in the adjustment through hole.

其中,所述自动上砂纸机构包括有支撑底板、位于支撑底板上方的上框架板,以及数根连接于支撑底板与上框架板之间的围杆,所述支撑底板、上框架板以及数根围杆一起构成两个砂纸仓,每个砂纸仓的四周均设置有多根限位杆,在砂纸仓的内部设置有砂纸托板,所述支撑底板的下方设置有电动推杆,所述电动推杆的推杆穿过支撑底板与砂纸托板连接。Wherein, the automatic sandpaper loading mechanism includes a support base plate, an upper frame plate positioned above the support base plate, and several surrounding rods connected between the support base plate and the upper frame plate, the support base plate, the upper frame plate and several The surrounding rods form two sandpaper bins together, each sandpaper bin is surrounded by a plurality of limit rods, a sandpaper pallet is arranged inside the sandpaper bin, and an electric push rod is arranged under the support base plate. The push rod of the push rod passes through the support base plate and is connected with the sandpaper supporting plate.

其中,所述自动撕砂纸机构包括撕纸固定板、夹紧气缸和夹持爪,所述夹紧气缸横向安装在撕纸固定板的上端面,所述夹持爪由左夹持块和右夹持块组成,所述左夹持块设于夹紧气缸的侧边并与夹紧气缸相连接,所述右夹持块与左夹持块相向设置并且固定于撕纸固定板的上端面。Wherein, the automatic tearing sandpaper mechanism includes a tearing paper fixing plate, a clamping cylinder and a clamping claw. Composed of clamping blocks, the left clamping block is arranged on the side of the clamping cylinder and connected with the clamping cylinder, the right clamping block is set opposite to the left clamping block and fixed on the upper end surface of the tear paper fixing plate .

其中,所述气动打磨头包括有气动打磨机构和用于吸附手机壳的吸盘器,所述气动打磨机构包括有海绵砂纸、气动振动装置、固定支架和插接头,所述气动振动装置固定安装于固定支架上,海绵砂纸粘附在气动振动装置的上表面,插接头螺接在气动振动装置上;所述吸盘器包括吸盘架、分气座以及与分气座连通的吸盘嘴,在吸盘架上呈方形开有四个长形孔,每个长形孔内固定安装一个吸盘嘴。Wherein, the pneumatic grinding head includes a pneumatic grinding mechanism and a suction cup for absorbing the mobile phone case. The pneumatic grinding mechanism includes sponge sandpaper, a pneumatic vibrating device, a fixing bracket and a plug connector, and the pneumatic vibrating device is fixedly installed on the On the fixed support, the sponge sandpaper adheres to the upper surface of the pneumatic vibrating device, and the plug joint is screwed on the pneumatic vibrating device; There are four elongated holes in a square shape on the top, and a suction cup nozzle is fixedly installed in each elongated hole.

进一步的,所述气动打磨机构的侧边上固定设置有两个将手机壳压紧在手机壳定位治具上的压紧柱,在气动打磨机构的顶部还设置有对准海绵砂纸的喷水管。Further, the side of the pneumatic grinding mechanism is fixedly provided with two pressing columns for pressing the mobile phone case on the positioning fixture of the mobile phone case, and the top of the pneumatic grinding mechanism is also provided with a water jet for aligning with the sponge sandpaper. Tube.

其中,所述传送阻挡机构包括有可横跨传送带的第一横梁支架和第二横梁支架,所述第一横梁支架位于第二横梁支架的前方,且第一横梁支架的中部安装有可上下伸缩的立式阻挡器;所述立式阻挡器的左右两侧设置有可向左右滑动调节的左限位条和右限位条,在左限位条与右限位条的中间形成宽度可调的输送通道,且左限位条和右限位条在靠近第二横梁支架的一端分别铰接有一根导向条,所述左限位条在靠近第二横梁支架处安装有侧边阻挡器。Wherein, the transmission blocking mechanism includes a first beam bracket and a second beam bracket that can straddle the conveyor belt. The vertical stopper; the left and right sides of the vertical stopper are provided with a left limiter and a right limiter that can be slid left and right, and an adjustable width is formed in the middle of the left limiter and the right limiter. The conveying channel, and the left limit bar and the right limit bar are respectively hinged with a guide bar at one end close to the second beam bracket, and the left limit bar is equipped with a side stopper near the second beam bracket.

本发明的有益效果:Beneficial effects of the present invention:

本发明提供的一种手机壳的自动打磨流水线由传送机构、设于传送机构的一侧的自动上下料区和自动打磨区组成,所述自动上下料区由自动上下料装置和上下料机器人组合而成,实现手机壳准确无误的自动上下料;所述自动打磨区包括间隔摆放并列成一排的多台全自动打磨机,全自动打磨机上安装有打磨机器人、打磨控制器、手机壳定位治具、自动上砂纸机构以及自动撕砂纸机构,其自动完成了以往人工打磨、更换砂纸等繁重的打磨抛光工作,所述传送阻挡机构可将手机壳准确地阻挡住,停止位置无偏差便于打磨机器人精准拿取,且不会产生产品挤压的情况。本发明实现了全自动化打磨手机壳,节约大量的人力物力,产能不受工人因素影响;大大地提高了生产效率及生产安全性。An automatic polishing line for mobile phone cases provided by the present invention is composed of a transmission mechanism, an automatic loading and unloading area and an automatic polishing area arranged on one side of the transmission mechanism, and the automatic loading and unloading area is composed of an automatic loading and unloading device and a loading and unloading robot. It realizes accurate automatic loading and unloading of mobile phone shells; the automatic grinding area includes a plurality of automatic grinding machines arranged in a row at intervals, and a grinding robot, a grinding controller, and a mobile phone shell positioning controller are installed on the automatic grinding machines. tools, automatic sandpaper loading mechanism, and automatic sandpaper tearing mechanism, which automatically complete the heavy grinding and polishing work such as manual grinding and replacement of sandpaper in the past. The transmission blocking mechanism can accurately block the mobile phone case, and the stop position has no deviation, which is convenient for grinding robots. Precise handling without product extrusion. The invention realizes fully automatic grinding of mobile phone cases, saves a lot of manpower and material resources, and the production capacity is not affected by worker factors; the production efficiency and production safety are greatly improved.

附图说明Description of drawings

图1为本发明一种手机壳的自动打磨流水线的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an automatic polishing line for a mobile phone case according to the present invention.

图2为本发明一种手机壳的自动打磨流水线在另一视角的整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of an automatic polishing line for a mobile phone case in another perspective according to the present invention.

图3为本发明一种手机壳的自动打磨流水线的俯视图。Fig. 3 is a top view of an automatic polishing line of a mobile phone case according to the present invention.

图4为本发明中自动上下料装置的立体结构图。Fig. 4 is a three-dimensional structure diagram of the automatic loading and unloading device in the present invention.

图5为本发明中丝杆升降机构的立体结构图。Fig. 5 is a three-dimensional structure diagram of the screw lifting mechanism in the present invention.

图6为本发明中多工位吸盘器的立体结构图。Fig. 6 is a three-dimensional structure diagram of the multi-station suction cup device in the present invention.

图7为本发明中全自动打磨机的立体结构图。Fig. 7 is a three-dimensional structure diagram of a fully automatic grinding machine in the present invention.

图8为本发明中气动打磨头的立体结构图。Fig. 8 is a three-dimensional structure diagram of the pneumatic grinding head in the present invention.

图9为本发明中自动上砂纸机构的立体结构图。Fig. 9 is a three-dimensional structure diagram of the automatic sandpaper loading mechanism in the present invention.

图10为本发明中自动撕砂纸机构的立体结构图。Fig. 10 is a three-dimensional structure diagram of the automatic sandpaper tearing mechanism in the present invention.

图11为本发明中传送阻挡机构的立体结构图。Fig. 11 is a three-dimensional structure diagram of the transmission blocking mechanism in the present invention.

在图1至图11中的附图标记包括:Reference numerals in FIGS. 1 to 11 include:

1—传送机构 11—上层传送带 12—下层传送带;1—transmission mechanism 11—upper conveyor belt 12—lower conveyor belt;

2—自动上下料装置 21—升降控制装置 22—丝杆升降机构;2—automatic loading and unloading device 21—lifting control device 22—screw lifting mechanism;

24—伺服电机 25—传动丝杆 26—丝杆连接套;24—servo motor 25—drive screw 26—screw connecting sleeve;

27—联轴器 28—凵型支撑架 29—支撑板;27—coupling 28—type support frame 29—support plate;

3—上下料机器人 31—多工位吸盘器 32—吸盘安装架;3—Loading and unloading robot 31—Multi-station suction cup device 32—Suction cup mounting frame;

33—固定连接端 34—第一吸附组件 35—第二吸附组件;33—Fixed connection end 34—First adsorption component 35—Second adsorption component;

36—固定板 37—真空吸嘴 38—吸嘴连接块;36—fixed plate 37—vacuum nozzle 38—nozzle connection block;

39—调节通孔;39—Adjust the through hole;

4—打磨机器人 5—打磨控制器 6—手机壳定位治具;4—Grinding robot 5—Grinding controller 6—Mobile phone shell positioning fixture;

7—自动上砂纸机构 71—支撑底板 72—上框架板;7—automatic sandpaper loading mechanism 71—support base plate 72—upper frame plate;

73—围杆 74—限位杆 75—砂纸托板;73—wrapping rod 74—limit rod 75—sandpaper pallet;

76—电动推杆;76—electric push rod;

8—自动撕砂纸机构 81—撕纸固定板 82—夹紧气缸;8—automatic tearing sandpaper mechanism 81—tear paper fixing plate 82—clamping cylinder;

83—左夹持块 84—右夹持块;83—left clamping block 84—right clamping block;

9—气动打磨头 91—海绵砂纸 92—气动振动装置;9—pneumatic grinding head 91—sponge sandpaper 92—pneumatic vibration device;

93—固定支架 94—吸盘架 95—吸盘嘴;93—fixed bracket 94—suction cup frame 95—suction cup mouth;

96—压紧柱 97—喷水管;96—compression column 97—water spray pipe;

10—传送阻挡机构 101—第一横梁支架 102—第二横梁支架;10—transmission blocking mechanism 101—first crossbeam support 102—second crossbeam support;

103—立式阻挡器 104—左限位条 105—右限位条;103—vertical blocker 104—left limit bar 105—right limit bar;

106—导向条 107—侧边阻挡器。106—guide bar 107—side stopper.

具体实施方式Detailed ways

为了便于本领域技术人员的理解,下面结合实施例与附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。以下结合附图对本发明进行详细的描述。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the embodiments are not intended to limit the present invention. The present invention will be described in detail below in conjunction with the accompanying drawings.

如图1至图3所示,本发明提供一种手机壳的自动打磨流水线,其包括有传送机构1,所述传送机构1包括上层传送带11和下层传送带12,所述上层传送带11与下层传送带12的运动方向相反,在本实施例中,未打磨的手机壳放到下层传送带12上,再传送给全自动打磨机,经过全自动打磨机打磨后的手机壳被放回上层传送带11。本发明中的传送机构1在同一侧设置有自动上下料区和自动打磨区;As shown in Figures 1 to 3, the present invention provides an automatic polishing line for mobile phone cases, which includes a transmission mechanism 1, and the transmission mechanism 1 includes an upper conveyor belt 11 and a lower conveyor belt 12, and the upper conveyor belt 11 and the lower conveyor belt The direction of motion of 12 is opposite. In the present embodiment, the unpolished mobile phone case is put on the lower conveyor belt 12, and then sent to the full-automatic grinder, and the mobile phone shell after the full-automatic grinder is polished is put back into the upper conveyor belt 11. The transmission mechanism 1 in the present invention is provided with an automatic loading and unloading area and an automatic grinding area on the same side;

所述自动上下料区包括自动上下料装置2,用以供给未打磨的手机壳以及收集打磨后的手机壳;上下料机器人3,来回旋转于传送机构1与自动上下料装置2之间,用于吸附抓取手机壳;所述自动上下料区由自动上下料装置2和上下料机器人3组合而成,实现手机壳准确无误的自动上下料。The automatic loading and unloading area includes an automatic loading and unloading device 2 for supplying unpolished mobile phone shells and collecting polished mobile phone shells; a loading and unloading robot 3 rotates back and forth between the transmission mechanism 1 and the automatic loading and unloading device 2, and uses The automatic loading and unloading area is composed of an automatic loading and unloading device 2 and a loading and unloading robot 3 to realize accurate automatic loading and unloading of the mobile phone case.

所述自动打磨区包括间隔摆放并列成一排的多台全自动打磨机,每一台全自动打磨机上均安装有打磨机器人4、打磨控制器5、手机壳定位治具6和自动上砂纸机构7,在自动上砂纸机构7的一侧边还安装有自动撕砂纸机构8,所述打磨机器人4的驱动端装设有可吸取砂纸和手机壳的气动打磨头9。所述全自动打磨机自动完成了以往人工打磨、更换砂纸等繁重的打磨抛光工作,实现了全自动化打磨手机壳,本发明的自动打磨流水线的投入手机壳生产中,一条流水线只需要一人看守,节约大量的人力物力,产能不受工人因素影响;大大地提高了生产效率及生产安全性。The automatic grinding area includes a plurality of fully automatic grinding machines placed side by side in a row at intervals, each fully automatic grinding machine is equipped with a grinding robot 4, a grinding controller 5, a mobile phone shell positioning fixture 6 and an automatic sandpaper loading mechanism 7. An automatic sandpaper tearing mechanism 8 is also installed on one side of the automatic sandpaper loading mechanism 7, and the driving end of the polishing robot 4 is equipped with a pneumatic grinding head 9 that can absorb sandpaper and a mobile phone case. The full-automatic grinding machine automatically completes the heavy grinding and polishing work such as manual grinding and replacing sandpaper in the past, and realizes fully automatic grinding of mobile phone cases. The automatic grinding assembly line of the present invention is put into the production of mobile phone cases. An assembly line only needs one guard. It saves a lot of manpower and material resources, and the production capacity is not affected by worker factors; it greatly improves production efficiency and production safety.

所述传送机构1对应每一台全自动打磨机处固定安装有传送阻挡机构10,便于打磨机器人4精准拿取手机壳。所述传送阻挡机构10可将手机壳准确地阻挡住,停止位置无偏差便于打磨机器人精准拿取,且不会产生产品挤压的情况。The transmission mechanism 1 is fixedly installed with a transmission blocking mechanism 10 corresponding to each fully automatic grinding machine, which is convenient for the grinding robot 4 to accurately take the mobile phone case. The transmission blocking mechanism 10 can accurately block the mobile phone case, and the stop position has no deviation, which is convenient for the polishing robot to take accurately, and the situation of product extrusion will not occur.

在本发明中,所述自动上下料装置2包括有升降控制装置21和两个垂直安装的丝杆升降机构22,其中一个丝杆升降机构22用于上升供给未打磨的手机壳,另一个丝杆升降机构22用于下降收集打磨后的手机壳。所述升降控制装置21和丝杆升降机构22一起组装在上下料机台上,其中升降控制装置21通过一连接杆安装于上下料机台的一个台角上方,这样便于工作人员的操作及输入控制指令。In the present invention, the automatic loading and unloading device 2 includes a lifting control device 21 and two vertically installed screw lifting mechanisms 22, wherein one screw lifting mechanism 22 is used to lift and supply unpolished mobile phone shells, and the other screw lifting mechanism 22 The rod elevating mechanism 22 is used for descending and collecting the polished mobile phone case. The lifting control device 21 and the screw lifting mechanism 22 are assembled together on the loading and unloading machine platform, wherein the lifting control device 21 is installed above a corner of the loading and unloading machine platform through a connecting rod, which is convenient for the operation and input of the staff. Control instruction.

进一步的,所述两个丝杆升降机构22均包括有凵型固定架、伺服电机24、传动丝杆25以及固定设置于凵型固定架上的丝杆连接套26,所述伺服电机24倒向设置于凵型固定架的中间,且伺服电机24与升降控制装置21电连接;所述伺服电机24的转轴上连接有联轴器27,伺服电机24通过联轴器27与传动丝杆25的上端部固定连接;所述伺服电机24的下端部固定设置有凵型支撑架28,在凵型支撑架28的顶部固定设置有用于支撑承载手机壳的吸塑盘的支撑板29。Further, the two screw lifting mechanisms 22 each include a flat-shaped fixed frame, a servo motor 24, a transmission screw 25, and a screw connecting sleeve 26 fixedly arranged on the flat-shaped fixed frame, and the servo motor 24 is inverted. To be arranged in the middle of the vertical fixed frame, and the servo motor 24 is electrically connected with the lifting control device 21; the rotating shaft of the servo motor 24 is connected with a shaft coupling 27, and the servo motor 24 is connected to the transmission screw rod 25 through the shaft coupling 27 The upper end of the servomotor 24 is fixedly connected with the lower end of the servo motor 24. The lower end of the servo motor 24 is fixedly provided with a flat support frame 28, and the top of the flat support frame 28 is fixedly provided with a support plate 29 for supporting the blister tray of the mobile phone case.

本发明通过丝杆升降机构22来实现支撑板29的升降,在工作前,通过人工在其中一块支撑板29上的吸塑盘内放置大量待打磨的手机壳,等待上下料机器人3抓取到下层传送带12上,每抓取完一个吸塑盘内的待打磨手机壳,伺服电机24就驱动对应的支撑板29上升一个吸塑盘的厚度距离。本发明通过丝杆升降机构22实现了自动上料和下料,整个过程省时省力,工作效率高,劳动强度小。The present invention realizes the lifting of the support plate 29 through the screw lifting mechanism 22. Before work, manually place a large number of mobile phone cases to be polished in the plastic tray on one of the support plates 29, and wait for the loading and unloading robot 3 to grab them. On the lower conveyor belt 12, every time the mobile phone case to be polished in a blister tray is grabbed, the servo motor 24 will drive the corresponding support plate 29 to rise by the thickness distance of a blister tray. The present invention realizes automatic loading and unloading through the screw rod lifting mechanism 22, the whole process saves time and labor, has high work efficiency and low labor intensity.

作为优选的,所述支撑板29为矩形支撑板,所述矩形支撑板的四个角分别垂直设置有一根导向柱,上下料机台上对应所述导向柱设置有导向套,所述导向柱从导向套的中间穿过,且导向柱的下端设置有止位环。所述导向柱与导向套互相配合保证丝杆升降机构22升降过程的动作稳定,止位环可及时止停伺服电机24,起到行程上限位保护的作用。As preferably, the support plate 29 is a rectangular support plate, four corners of the rectangular support plate are respectively vertically provided with a guide column, and a guide sleeve is provided corresponding to the guide column on the loading and unloading machine platform, and the guide column Pass through the middle of the guide sleeve, and the lower end of the guide column is provided with a stop ring. The guide column and the guide sleeve cooperate with each other to ensure that the action of the screw lifting mechanism 22 is stable during the lifting process, and the stop ring can stop the servo motor 24 in time to play the role of stroke upper limit protection.

在本发明中,所述上下料机器人3的驱动端安装有多工位吸盘器31,所述多工位吸盘器31包括吸盘安装架32和多个用于吸附手机壳的吸附机构,所述吸盘安装架32向外延伸环形分布设置有五个固定连接端33,所述吸附机构包括有五个结构相同的第一吸附组件34,以及设于吸盘安装架32的下方用于吸附面积较大的第二吸附组件35,每一个固定连接端33分别安装一个所述的第一吸附组件34。In the present invention, the driving end of the loading and unloading robot 3 is equipped with a multi-station suction cup device 31, and the multi-station suction cup device 31 includes a suction cup mounting frame 32 and a plurality of adsorption mechanisms for adsorbing mobile phone cases. The suction cup mounting frame 32 extends outwards and is provided with five fixed connection ends 33 in a circular distribution. The adsorption mechanism includes five first adsorption components 34 with the same structure, and is arranged under the suction cup mounting frame 32 for a larger adsorption area. Each of the fixed connection ends 33 is equipped with one of the first adsorption components 34 .

如图6所示,本吸盘安装架32上同时安装5个第一吸附组件34,在使用时,本多工位吸盘器31通过一根双向连接杆固定于上下料机器人3的驱动端,当上下料机器人3进行作业时,其能够一次性吸取起5个手机壳,相对现有技术,本发明不仅可大大地减轻了工人的工作强度,而且由于可以一次性吸取多个工件,减少上下料机器人3来回吸取的次数,进而数倍地提高工作效率,降低企业的生产成本,利于企业的现场管理。As shown in Figure 6, five first adsorption components 34 are installed on the suction cup mounting frame 32 at the same time. When the loading and unloading robot 3 is working, it can pick up 5 mobile phone cases at one time. Compared with the prior art, the present invention can not only greatly reduce the work intensity of the workers, but also reduce the loading and unloading due to the ability to pick up multiple workpieces at one time. The number of times that the robot 3 picks up and down increases the work efficiency several times, reduces the production cost of the enterprise, and is beneficial to the on-site management of the enterprise.

进一步的,所述第一吸附组件34和第二吸附组件35的构造相同,其包括固定板36和4个真空吸嘴37,每个真空吸嘴37与固定板36之间设有角度可调的吸嘴连接块38,所述吸嘴连接块38的一端与固定板36铰接,在吸嘴连接块38的中间开设有调节通孔39,所述真空吸嘴37贯穿并可调安装于调节通孔39内。所述5个第一吸附组件34通过固定板36固定安装设置在吸盘安装架32上,吸盘安装架32翻转72°即有一个第一吸附组件34可用于吸取手机壳。所述4个真空吸嘴37呈方形布置,被吸附的手机壳具有4个吸附力,其吸取过程稳定,不易松脱掉下。另外,真空吸嘴37可通过吸嘴连接块38调节其张开的角度,真空吸嘴37在调节通孔39内移动,可以增大或者缩小其吸附范围;使得其能够适用于吸附不同面积的手机壳。所述第二吸附组件35与第一吸附组件34的结构相同,第二吸附组件34的的真空吸嘴37尺寸较大,其吸附范围较大,适用于吸附较大的物件,例如用于吸附放置手机壳的吸塑盘。Further, the first suction assembly 34 and the second suction assembly 35 have the same structure, including a fixed plate 36 and four vacuum suction nozzles 37, and an adjustable angle is provided between each vacuum suction nozzle 37 and the fixed plate 36. The suction nozzle connection block 38, one end of the suction nozzle connection block 38 is hinged with the fixed plate 36, and an adjustment through hole 39 is opened in the middle of the suction nozzle connection block 38, and the vacuum suction nozzle 37 penetrates and is adjustable and installed on the adjustment Inside the through hole 39. The five first adsorption assemblies 34 are fixedly installed on the suction cup mounting frame 32 through the fixing plate 36, and the suction cup mounting frame 32 is turned over 72° so that one first adsorption assembly 34 can be used to absorb the mobile phone case. The four vacuum suction nozzles 37 are arranged in a square shape, and the adsorbed mobile phone case has four adsorption forces, the suction process is stable, and it is not easy to loosen and fall off. In addition, the opening angle of the vacuum nozzle 37 can be adjusted through the nozzle connection block 38, and the vacuum nozzle 37 moves in the adjustment through hole 39 to increase or reduce its adsorption range; making it suitable for adsorption of different areas. phone case. The structure of the second adsorption assembly 35 is the same as that of the first adsorption assembly 34. The vacuum suction nozzle 37 of the second adsorption assembly 34 has a larger size and a larger adsorption range, and is suitable for adsorbing larger objects, such as for adsorption Blister tray for placing phone cases.

在本发明中,所述自动上砂纸机构7包括有支撑底板71、位于支撑底板71上方的上框架板72,以及数根连接于支撑底板71与上框架板72之间的围杆73,所述支撑底板71、上框架板72以及数根围杆73一起构成两个砂纸仓,每个砂纸仓的四周均设置有多根限位杆74,限位杆74可以减小砂纸仓的生产制作难度,在装砂纸与出砂纸时可进行运动的导向,且装砂纸后可使砂纸在砂纸仓中保持良好的叠放顺序。在砂纸仓的内部设置有砂纸托板75,所述支撑底板71的下方设置有电动推杆76,所述电动推杆76的推杆穿过支撑底板71与砂纸托板75连接。两个砂纸仓内可整齐存放有数百张砂纸,通过电动推杆76实现向上自动送砂纸,电动推杆76的结构简单,便于安装使用,有效地提高生产效率,可以减少人工介入,节约人力成本,减少生产安全隐患。In the present invention, the automatic sandpaper loading mechanism 7 includes a support base plate 71, an upper frame plate 72 located above the support base plate 71, and several surrounding rods 73 connected between the support base plate 71 and the upper frame plate 72. The support base plate 71, the upper frame plate 72 and several surrounding rods 73 form two sandpaper bins together, and a plurality of limit rods 74 are arranged around each sandpaper bin, and the limit rods 74 can reduce the production and manufacture of the sandpaper bins. Difficulty, it can guide the movement when loading and unloading the sandpaper, and after loading the sandpaper, the sandpaper can be kept in a good stacking order in the sandpaper bin. A sandpaper supporting plate 75 is arranged inside the sandpaper bin, and an electric push rod 76 is arranged below the supporting bottom plate 71 , and the push rod of the electric pushing rod 76 passes through the supporting bottom plate 71 and is connected with the sandpaper supporting plate 75 . Hundreds of sandpaper can be neatly stored in the two sandpaper bins, and the sandpaper can be automatically fed upwards through the electric push rod 76. The electric push rod 76 has a simple structure, is easy to install and use, and can effectively improve production efficiency, reduce manual intervention, and save manpower cost and reduce production safety hazards.

在本发明中,所述自动撕砂纸机构8包括撕纸固定板81、夹紧气缸82和夹持爪,所述夹紧气缸82横向安装在撕纸固定板81的上端面,所述夹持爪由左夹持块83和右夹持块84组成,所述左夹持块83设于夹紧气缸82的侧边并与夹紧气缸82相连接,所述右夹持块84与左夹持块83相向设置并且固定于撕纸固定板81的上端面。In the present invention, the automatic tearing sandpaper mechanism 8 includes a tearing paper fixing plate 81, a clamping cylinder 82 and a clamping claw. Claw is made up of left clamping piece 83 and right clamping piece 84, and described left clamping piece 83 is located at the side of clamping cylinder 82 and is connected with clamping cylinder 82, and described right clamping piece 84 and left clamping The holding blocks 83 are arranged opposite and fixed on the upper end surface of the tear paper fixing plate 81 .

当打磨机器人4移至撕纸固定板81的上方,在自动撕砂纸机构8的上面设有感应开关,当感应开关获得打磨机器人4抵达信号,即送出信号给夹紧气缸82,使左夹持块83往右夹持块84方向运动,并且将海绵砂纸91夹紧。当打磨机器人4收到夹紧信号等待0.3 秒后,打磨机器人4往上移动,使海绵砂纸91脱离气动打磨头9,待打磨机器人4离开后,夹紧气缸82后退,夹持爪松开海绵砂纸91,完成自动撕砂纸的动作。When the grinding robot 4 moves to the top of the tearing paper fixing plate 81, an induction switch is provided above the automatic tearing sandpaper mechanism 8, and when the induction switch obtains the arrival signal of the grinding robot 4, it sends a signal to the clamping cylinder 82 to make the left clamping The block 83 moves to the right clamping block 84, and the sponge sandpaper 91 is clamped. When the grinding robot 4 receives the clamping signal and waits for 0.3 seconds, the grinding robot 4 moves upwards to make the sponge sandpaper 91 detach from the pneumatic grinding head 9. After the grinding robot 4 leaves, the clamping cylinder 82 retreats, and the clamping claws release the sponge Sandpaper 91 completes the action of tearing off the sandpaper automatically.

在本发明中,所述气动打磨头9包括有气动打磨机构和用于吸附手机壳的吸盘器,气动打磨头9集合了抛光打磨及吸附手机壳的功能,当在同一台打磨机器人4上完成手机壳的定位安装后,可马上进行抛光打磨工作,有效提高单机抛光打磨的工作效率。所述气动打磨机构包括有海绵砂纸91、气动振动装置92、固定支架93和插接头(在图中未标出),所述气动振动装置92固定安装于固定支架93上,海绵砂纸91粘附在气动振动装置92的上表面,插接头螺接在气动振动装置92上;所述气动打磨机构可产生前后、左右、上下的振动,通过气动振动装置92的振动,海绵砂纸91与接触到的手机壳产生相对运动并产生摩擦打磨,有效降低打磨劳动强度,节省劳动时间,提高良品率。所述吸盘器包括吸盘架94、分气座(在图中未标出)以及与分气座连通的吸盘嘴95,在吸盘架94上呈方形开有四个长形孔,每个长形孔内固定安装一个吸盘嘴95。吸盘嘴95安装在长形孔内可以调节吸附面积,从而能够吸附不同面积的手机壳,其结构简单、性能稳定、易于保养。In the present invention, the pneumatic grinding head 9 includes a pneumatic grinding mechanism and a suction cup for absorbing the mobile phone case. The pneumatic grinding head 9 integrates the functions of polishing, grinding and absorbing the mobile phone case. When it is completed on the same grinding robot 4 After the positioning and installation of the mobile phone case, the polishing and grinding work can be carried out immediately, which effectively improves the working efficiency of the stand-alone polishing and grinding. The pneumatic grinding mechanism includes a sponge sandpaper 91, a pneumatic vibration device 92, a fixed bracket 93 and a plug connector (not shown in the figure), the pneumatic vibration device 92 is fixedly installed on the fixed bracket 93, and the sponge sandpaper 91 adheres to On the upper surface of the pneumatic vibrating device 92, the plug joint is screwed on the pneumatic vibrating device 92; the pneumatic grinding mechanism can produce front and rear, left and right, up and down vibrations, and through the vibration of the pneumatic vibrating device 92, the sponge sandpaper 91 and the contacted The mobile phone case produces relative motion and friction grinding, which effectively reduces the labor intensity of grinding, saves labor time, and improves the yield rate. Described suction cup device comprises suction cup frame 94, gas distribution seat (not marked in the figure) and the suction cup nozzle 95 that is communicated with gas distribution seat, has four elongated holes in a square shape on suction cup frame 94, each elongated A suction cup nozzle 95 is fixedly installed in the hole. The suction cup nozzle 95 is installed in the elongated hole to adjust the adsorption area, thereby being able to adsorb mobile phone cases with different areas, and has a simple structure, stable performance and easy maintenance.

进一步的,所述气动打磨机构的侧边上固定设置有两个将手机壳压紧在手机壳定位治具6上的压紧柱96,当吸盘器将手机壳准确放入手机壳定位治具6上,通过打磨机器人4将整个气动打磨头9翻转90°,使得压紧柱96正对着手机壳,然后下移压紧柱96接触手机壳,使手机壳准确定位并稳定于手机壳定位治具6上,可防止手机壳在打磨过程松脱。在气动打磨机构的顶部还设置有对准海绵砂纸91的喷水管97。打磨时所述喷水管97向海绵砂纸91喷水,使打磨时产生的粉尘直接被水湿润并带走,有效的避免粉尘产生的环境污染,消除粉尘爆炸的危险,避免损害员工的健康。Further, the side of the pneumatic grinding mechanism is fixedly provided with two pressing columns 96 for pressing the mobile phone case on the mobile phone case positioning jig 6, when the suction cup accurately puts the mobile phone case into the mobile phone case positioning jig 6 6, the entire pneumatic grinding head 9 is turned over 90° by the grinding robot 4, so that the compression column 96 is facing the mobile phone case, and then the compression column 96 is moved down to contact the mobile phone case, so that the mobile phone case is accurately positioned and stabilized on the mobile phone case Fixture 6 can prevent the mobile phone case from loosening during the polishing process. A water spray pipe 97 aimed at the sponge sandpaper 91 is also arranged on the top of the pneumatic grinding mechanism. The water spray pipe 97 sprays water to the sponge sandpaper 91 during grinding, so that the dust produced during grinding is directly moistened by water and taken away, effectively avoiding environmental pollution caused by dust, eliminating the risk of dust explosion, and avoiding damage to the health of employees.

在本发明中,所述传送阻挡机构包括有可横跨传送带的第一横梁支架101和第二横梁支架102,所述第一横梁支架101位于第二横梁支架102的前方,且第一横梁支架101的中部安装有可上下伸缩的立式阻挡器103;所述立式阻挡器103的左右两侧设置有可向左右滑动调节的左限位条104和右限位条105,在左限位条104与右限位条105的中间形成宽度可调的输送通道,由于第一横梁支架101、第二横梁支架102左右移动进而调整输送通道的宽度大小,以适应于限定不同宽度的手机壳。且左限位条104和右限位条105在靠近第二横梁支架102的一端分别铰接有一根导向条106,所述左限位条104在靠近第二横梁支架102处安装有侧边阻挡器107。In the present invention, the transmission blocking mechanism includes a first beam bracket 101 and a second beam bracket 102 that can span the conveyor belt, the first beam bracket 101 is located in front of the second beam bracket 102, and the first beam bracket The middle part of 101 is equipped with the vertical stopper 103 that can be retracted up and down; The middle of the bar 104 and the right limiting bar 105 forms a conveying channel with adjustable width. Since the first crossbeam support 101 and the second crossbeam support 102 move left and right, the width of the conveying passage can be adjusted to adapt to mobile phone cases with different widths. And the left limiting bar 104 and the right limiting bar 105 are respectively hinged with a guide bar 106 at one end close to the second beam bracket 102, and the left limiting bar 104 is equipped with a side stopper near the second beam bracket 102 107.

所述第一横梁支架101和第二横梁支架102呈前后布置并通过连接脚固定于上层传送带11或下层传送带12的上方。当手机壳被放到上层传送带11或下层传送带12上,只能从输送通道的中间通过,立式阻挡器103恰好设在输送通道的中间位置,因此立式阻挡器103可向下伸出将手机壳准确地阻挡住在前方,停止位置无偏差便于上下料机器人3精准拿取。本传送阻挡机构上设置有多组感应光纤,当立式阻挡器103的前方已经有产品被阻挡住等待打磨机器人4拿走,此时,若在后面继续有手机壳被传输过来,来料感应光纤感应到产品后,将控制侧边阻挡器107伸出阻挡杆阻止产品继续往前输送,直至前方的手机壳被打磨机器人4拿走才放行,这样有效防止在输送通道内有产品挤压干涉。由于传送带的宽度大于输送通道的宽度,两根导向条106旋转张开形成一个喇叭型入口,使得手机壳能准确依序一个一个地排列进入到输送通道内,不会产生产品挤压的情况。The first crossbeam bracket 101 and the second crossbeam bracket 102 are arranged front and rear and are fixed above the upper conveyor belt 11 or the lower conveyor belt 12 through connecting feet. When the mobile phone case is placed on the upper conveyor belt 11 or the lower conveyor belt 12, it can only pass through the middle of the conveying channel, and the vertical stopper 103 is just located in the middle of the conveying channel, so the vertical stopper 103 can extend downwards The mobile phone case is accurately blocked in front, and there is no deviation in the stop position, which is convenient for the loading and unloading robot 3 to take it accurately. This transmission blocking mechanism is provided with multiple sets of sensing optical fibers. When a product is blocked in front of the vertical blocking device 103 and is waiting for the polishing robot 4 to take it away, at this time, if there is a mobile phone case being transmitted from the back, the incoming material will be sensed. After the optical fiber senses the product, it will control the side stopper 107 to stretch out the blocking rod to prevent the product from continuing to be conveyed until the mobile phone case in front is taken away by the polishing robot 4, so as to effectively prevent product extrusion and interference in the conveying channel . Since the width of the conveyor belt is greater than that of the conveying channel, the two guide strips 106 are rotated and opened to form a trumpet-shaped entrance, so that the mobile phone cases can be accurately arranged one by one into the conveying channel without product extrusion.

以上所述,仅是本发明较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明以较佳实施例公开如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明技术是指对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的范围内。The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention is disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field , without departing from the scope of the technical solution of the present invention, when using the technical content disclosed above to make some changes or modifications to equivalent embodiments with equivalent changes, but as long as it does not depart from the technical solution of the present invention, the technology of the present invention refers to the above Any simple modifications, equivalent changes and modifications made in the embodiments all belong to the scope of the technical solution of the present invention.

Claims (8)

1.一种手机壳的自动打磨流水线,其特征在于:包括传送机构,所述传送机构包括上层传送带和下层传送带,所述上层传送带与下层传送带的运动方向相反,在传送机构的一侧设置有自动上下料区和自动打磨区;1. An automatic polishing assembly line for mobile phone shells, characterized in that: it includes a transmission mechanism, the transmission mechanism includes an upper conveyor belt and a lower conveyor belt, the upper conveyor belt and the lower conveyor belt move in the opposite direction, and one side of the transmission mechanism is provided with Automatic loading and unloading area and automatic grinding area; 所述自动上下料区包括自动上下料装置,用以供给未打磨的手机壳以及收集打磨后的手机壳;上下料机器人,来回旋转于传送机构与自动上下料装置之间,用于吸附抓取手机壳;The automatic loading and unloading area includes an automatic loading and unloading device for supplying unpolished mobile phone cases and collecting polished mobile phone cases; a loading and unloading robot that rotates back and forth between the transmission mechanism and the automatic loading and unloading device for adsorption and grabbing phone case; 所述自动打磨区包括间隔摆放并列成一排的多台全自动打磨机,每一台全自动打磨机上均安装有打磨机器人、打磨控制器、手机壳定位治具和自动上砂纸机构,在自动上砂纸机构的一侧边还安装有自动撕砂纸机构,所述打磨机器人的驱动端装设有可吸取砂纸和手机壳的气动打磨头;The automatic grinding area includes a plurality of fully automatic grinding machines placed side by side in a row at intervals, each fully automatic grinding machine is equipped with a grinding robot, a grinding controller, a mobile phone case positioning fixture and an automatic sandpaper loading mechanism. One side of the upper sandpaper mechanism is also equipped with an automatic sandpaper tearing mechanism, and the driving end of the grinding robot is equipped with a pneumatic grinding head that can absorb sandpaper and a mobile phone case; 所述传送机构对应每一台全自动打磨机处固定安装有传送阻挡机构,便于打磨机器人精准拿取手机壳;The transmission mechanism is fixedly installed with a transmission blocking mechanism corresponding to each fully automatic grinding machine, which is convenient for the grinding robot to accurately take the mobile phone case; 所述自动上下料装置包括有升降控制装置和两个垂直安装的丝杆升降机构,其中一个丝杆升降机构用于上升供给未打磨的手机壳,另一个丝杆升降机构用于下降收集打磨后的手机壳;所述两个丝杆升降机构均包括有凵型固定架、伺服电机、传动丝杆以及固定设置于凵型固定架上的丝杆连接套,所述伺服电机倒向设置于凵型固定架的中间,且伺服电机与升降控制装置电连接;所述伺服电机的转轴上连接有联轴器,伺服电机通过联轴器与传动丝杆的上端部固定连接;所述伺服电机的下端部固定设置有凵型支撑架,在凵型支撑架的顶部固定设置有用于支撑承载手机壳的吸塑盘的支撑板。The automatic loading and unloading device includes a lifting control device and two vertically installed screw lifting mechanisms, one of which is used to raise and supply unpolished mobile phone cases, and the other screw lifting mechanism is used to descend to collect polished The mobile phone case; the two screw lifting mechanisms both include a flat-shaped fixed frame, a servo motor, a transmission screw and a screw connection sleeve fixed on the flat-shaped fixed frame, and the servo motor is installed on the flat-shaped fixed frame backwards. The middle of the type fixed frame, and the servo motor is electrically connected with the lifting control device; the shaft of the servo motor is connected with a coupling, and the servo motor is fixedly connected with the upper end of the transmission screw through the coupling; the servo motor The lower end part is fixedly provided with a flat support frame, and the top of the flat support frame is fixedly provided with a support plate for supporting the blister tray carrying the mobile phone case. 2.根据权利要求1所述的一种手机壳的自动打磨流水线,其特征在于:所述上下料机器人的驱动端安装有多工位吸盘器,所述多工位吸盘器包括吸盘安装架和多个用于吸附手机壳的吸附机构,所述吸盘安装架向外延伸环形分布设置有五个固定连接端,所述吸附机构包括有五个结构相同的第一吸附组件,以及设于吸盘安装架的下方用于吸附面积较大的第二吸附组件,每一个固定连接端分别安装一个所述的第一吸附组件。2. The automatic polishing assembly line of a mobile phone shell according to claim 1, characterized in that: the driving end of the loading and unloading robot is equipped with a multi-station suction cup device, and the multi-station suction cup device includes a suction cup mounting frame and A plurality of adsorption mechanisms for absorbing the mobile phone case, the suction cup mounting bracket is extended outwards and arranged in a circular distribution with five fixed connection ends, the adsorption mechanism includes five first adsorption components with the same structure, and is located on the suction cup installation The lower part of the rack is used for the second adsorption component with larger adsorption area, and one of the first adsorption components is installed on each fixed connection end. 3.根据权利要求2所述的一种手机壳的自动打磨流水线,其特征在于:所述第一吸附组件和第二吸附组件的构造相同,其包括固定板和4个真空吸嘴,每个真空吸嘴与固定板之间设有角度可调的吸嘴连接块,所述吸嘴连接块的一端与固定板铰接,在吸嘴连接块的中间开设有调节通孔,所述真空吸嘴贯穿并可调安装于调节通孔内。3. The automatic polishing assembly line of a mobile phone case according to claim 2, characterized in that: the first adsorption assembly and the second adsorption assembly have the same structure, including a fixed plate and 4 vacuum suction nozzles, each An angle-adjustable nozzle connection block is provided between the vacuum nozzle and the fixed plate. One end of the nozzle connection block is hinged to the fixed plate, and an adjustment through hole is opened in the middle of the nozzle connection block. The vacuum nozzle Through and adjustable installed in the adjustment through hole. 4.根据权利要求1所述的一种手机壳的自动打磨流水线,其特征在于:所述自动上砂纸机构包括有支撑底板、位于支撑底板上方的上框架板,以及数根连接于支撑底板与上框架板之间的围杆,所述支撑底板、上框架板以及数根围杆一起构成两个砂纸仓,每个砂纸仓的四周均设置有多根限位杆,在砂纸仓的内部设置有砂纸托板,所述支撑底板的下方设置有电动推杆,所述电动推杆的推杆穿过支撑底板与砂纸托板连接。4. The automatic polishing assembly line of a mobile phone case according to claim 1, characterized in that: the automatic sandpaper loading mechanism includes a support base plate, an upper frame plate positioned above the support base plate, and several wires connected to the support base plate and The surrounding rods between the upper frame plates, the support base plate, the upper frame plate and several surrounding rods together form two sandpaper bins, and a plurality of limit rods are arranged around each sandpaper bin. There is a sandpaper supporting plate, and an electric push rod is arranged under the supporting bottom plate, and the push rod of the electric pushing rod passes through the supporting bottom plate and is connected with the sandpaper supporting plate. 5.根据权利要求1所述的一种手机壳的自动打磨流水线,其特征在于:所述自动撕砂纸机构包括撕纸固定板、夹紧气缸和夹持爪,所述夹紧气缸横向安装在撕纸固定板的上端面,所述夹持爪由左夹持块和右夹持块组成,所述左夹持块设于夹紧气缸的侧边并与夹紧气缸相连接,所述右夹持块与左夹持块相向设置并且固定于撕纸固定板的上端面。5. The automatic polishing assembly line of a mobile phone case according to claim 1, characterized in that: the automatic tearing sandpaper mechanism includes a tearing paper fixing plate, a clamping cylinder and a clamping claw, and the clamping cylinder is laterally installed on the The upper end surface of the tear paper fixing plate, the clamping claw is composed of a left clamping block and a right clamping block, the left clamping block is arranged on the side of the clamping cylinder and connected with the clamping cylinder, the right The clamping block is arranged opposite to the left clamping block and is fixed on the upper end surface of the tear paper fixing plate. 6.根据权利要求1所述的一种手机壳的自动打磨流水线,其特征在于:所述气动打磨头包括有气动打磨机构和用于吸附手机壳的吸盘器,所述气动打磨机构包括有海绵砂纸、气动振动装置、固定支架和插接头,所述气动振动装置固定安装于固定支架上,海绵砂纸粘附在气动振动装置的上表面,插接头螺接在气动振动装置上;所述吸盘器包括吸盘架、分气座以及与分气座连通的吸盘嘴,在吸盘架上呈方形开有四个长形孔,每个长形孔内固定安装一个吸盘嘴。6. An automatic polishing line for mobile phone cases according to claim 1, wherein the pneumatic polishing head includes a pneumatic polishing mechanism and a suction cup for absorbing the mobile phone case, and the pneumatic polishing mechanism includes a sponge sandpaper, a pneumatic vibration device, a fixed bracket and a plug joint, the pneumatic vibration device is fixedly installed on the fixed bracket, the sponge sandpaper adheres to the upper surface of the pneumatic vibration device, and the plug joint is screwed on the pneumatic vibration device; the suction cup It includes a suction cup frame, an air distribution seat and a suction cup mouth connected with the air distribution seat. Four elongated holes are opened in a square shape on the suction cup frame, and a suction cup nozzle is fixedly installed in each elongated hole. 7.根据权利要求6所述的一种手机壳的自动打磨流水线,其特征在于:所述气动打磨机构的侧边上固定设置有两个将手机壳压紧在手机壳定位治具上的压紧柱,在气动打磨机构的顶部还设置有对准海绵砂纸的喷水管。7. The automatic grinding assembly line of a mobile phone case according to claim 6, characterized in that: two presses for pressing the mobile phone case on the mobile phone case positioning jig are fixedly arranged on the side of the pneumatic grinding mechanism. Tight column, the top of the pneumatic grinding mechanism is also provided with a water spray pipe aimed at the sponge sandpaper. 8.根据权利要求1所述的一种手机壳的自动打磨流水线,其特征在于:所述传送阻挡机构包括有可横跨传送带的第一横梁支架和第二横梁支架,所述第一横梁支架位于第二横梁支架的前方,且第一横梁支架的中部安装有可上下伸缩的立式阻挡器;所述立式阻挡器的左右两侧设置有可向左右滑动调节的左限位条和右限位条,在左限位条与右限位条的中间形成宽度可调的输送通道,且左限位条和右限位条在靠近第二横梁支架的一端分别铰接有一根导向条,所述左限位条在靠近第二横梁支架处安装有侧边阻挡器。8. An automatic polishing assembly line for mobile phone cases according to claim 1, characterized in that: the transmission blocking mechanism includes a first beam bracket and a second beam bracket that can straddle the conveyor belt, and the first beam bracket It is located in front of the second beam bracket, and the middle part of the first beam bracket is equipped with a vertical stopper that can be stretched up and down; the left and right sides of the vertical stopper are provided with left and right limiters that can be slid left and right. The limit bar forms a width-adjustable conveying channel in the middle of the left limit bar and the right limit bar, and the left limit bar and the right limit bar are respectively hinged with a guide bar at one end close to the second crossbeam bracket, so The left limiting bar is provided with a side stopper close to the second beam bracket.
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