CN106737054B - A kind of battery automatic polishing machine - Google Patents
A kind of battery automatic polishing machine Download PDFInfo
- Publication number
- CN106737054B CN106737054B CN201611080797.6A CN201611080797A CN106737054B CN 106737054 B CN106737054 B CN 106737054B CN 201611080797 A CN201611080797 A CN 201611080797A CN 106737054 B CN106737054 B CN 106737054B
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- Prior art keywords
- face
- battery
- slide unit
- pipeline
- station section
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/30—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding plastics
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention discloses a kind of battery automatic polishing machine, including the interior rack for setting pipeline, is in turn divided into along pipeline: the first station section, has the first clamp system for clamping the battery on pipeline and the face A workpiece polishing mechanism and the face E workpiece polishing mechanism；Second station section has the guide rod that pipeline two sides are arranged in, the crank slipway mechanism and the face B workpiece polishing mechanism for pushing battery to move along pipeline；3rd station section is equipped with the first turnover mechanism of the battery on overturning pipeline；4th station section is provided with the steering mechanism of the battery on horizontal direction rotation pipeline；5th station section has the second clamp system for clamping battery, and the face C workpiece polishing mechanism and the face D workpiece polishing mechanism positioned at the second pipeline two sides；The limit guide rod for being turned to battery is arranged in 6th station section；7th station section is equipped with the third clamp system and the face F workpiece polishing mechanism for clamping battery.
Description
Technical field
The present invention relates to close lead-acid accumulator manufacturings, more particularly, to a kind of battery automatic polishing machine.
Background technique
It is relatively mostly PP material that lead-acid storage battery outer case plastics currently on the market, which largely use ABS material, automobile batteries,
The battery cases such as electric vehicle, UPS, motorcycle also largely use ABS material.
Requirement in the market to the appearance of battery is extremely stringent, and battery appearance also embodies enterprise production process control and pipe
The batteries such as reason is horizontal, and each company's production process, turnover are carried, market is returned goods will be handled in appearance, at present for packaging
The problem of silk-screen has font to obscure, it is unclear to indicate, trade mark change etc., now to the solution of the above problem only to battery
The bad product of appearance, which carries out downgrade processing, reduces income to cause to damage to the income of company.
In addition, without appearance repair, user is just discontented with if plastic shell scratches or speckles with the spot for being not easy to wipe
Meaning, influences goodwill.After the existing processing using general plane polishing tool, plastic housing appearance is lackluster, and outer
The surface of shell be not it is smooth, recess place be not also polished to.The enterprise finally having can only just take replacement battery
The method of shell causes material and artificial waste.The pet-valve control sealed lead accumulator quantity that China produces every year at present is just
Have over ten billion only, need what appearance handled just to have several hundred million or more, replace the Master Cost of a plastic housing averagely by 4 yuan/only based on
It calculates, wastes extremely serious.
Battery case is repaired by the way of polishing although having had at present, is typically all manually to hold to beat
Grinding machine polishes to battery, and the dust of generation not only endangers the health of staff, but also process velocity is slow, work effect
Rate is low.
Summary of the invention
For existing battery case reparation/polishing or polishing there are the problem of, the present invention provides battery automatic polishing machines, adopt
Repair process is carried out with each side of the full-automatic operation to battery box, reduces cost of labor, polishing treatment speed is fast, can be big
Width promotes working efficiency.
A kind of battery automatic polishing machine is in turn divided into including the interior rack for setting pipeline along the pipeline:
First station section, has the first clamp system for clamping the battery on pipeline, and to the face A of battery and
The face the A workpiece polishing mechanism and the face E workpiece polishing mechanism that E polishes in face；
Second station section has the guide rod that pipeline two sides are arranged in, the slide crank for pushing battery to move along pipeline
Platform mechanism, and to the face the B workpiece polishing mechanism that the face B of battery is polished；
3rd station section is equipped with the first turnover mechanism of the battery on overturning pipeline；
4th station section is provided with the steering mechanism of the battery on horizontal direction rotation pipeline；
5th station section has the second clamp system for clamping battery, and beats positioned at the face C of the second pipeline two sides
Grinding machine structure and the face D workpiece polishing mechanism；
The limit guide rod for being turned to battery is arranged in 6th station section；
7th station section is equipped with the third clamp system for clamping battery, and polish the face F of battery
The face F workpiece polishing mechanism.
In the present invention, in the first station section, the polishing in the face A and the face E is completed, the face B of polishing in second station section, the 5th
Station section is polished the face C and the face D simultaneously, finally in the face F of polishing in the 7th active section, so that it is sequentially completed the polishing in six face of box body,
Using automatic operation, the placement position of battery is adjusted, manual intervention is few, high-efficient.
When polishing the face A and the face E, battery case is fixed by the first clamp system, and box body is pushed to enter the face A sander
Structure and the face E workpiece polishing mechanism present position.Preferably, first clamp system includes: that setting is square on the conveyor line
The slide unit of support plate and the pipeline side；Slide unit is pushed to enter the face A workpiece polishing mechanism and the face E workpiece polishing mechanism along the pipeline
The driving assembly of present position；The grip slipper being movably arranged on the slide unit is equipped in the grip slipper and to cooperate with battery
Holding tank；The grip slipper is pushed to be located in the driving cylinder of battery periphery；Clamping plate positioned at the holding tank side, with
And the clamping cylinder of driving clamping plate.
Preferably, the face the A workpiece polishing mechanism includes: the first adjustable slide unit for being mounted on the pipeline side, activity
The first lifting sliding table being mounted on the first adjustable slide unit, the horizontal balance slide unit being slidably matched along first lifting sliding table,
And it is mounted on the face A grinding wheel and the face A polishing motor on the horizontal balance slide unit.
Preferably, the face the E workpiece polishing mechanism includes: the second adjustable slide unit being arranged in above the pipeline,
The second lifting sliding table being movably arranged on the second adjustable slide unit, the lifting action being slidably matched along second lifting sliding table are sliding
Platform, and the face the E grinding wheel being mounted on the lifting action slide unit and the face E polishing motor.
Preferably, the pipeline in second station section is the sliding rail of two-row spacing setting, the crank slide unit machine
Structure includes: the slide unit being arranged in the rack and the push cylinder for pushing the slide unit；It is mounted on the connecting plate of slide unit top surface,
The top of the connecting plate is higher than sliding rail top surface by being pivotally mounted with crank, the top of the crank, and center of gravity is lower than the peace of pivot
Dress height；The crank is arc towards the edge of sliding rail entrance, and connecting plate is withstood in opposite another side bottom.
In the present invention, the face the B workpiece polishing mechanism includes: the support frame being fixedly mounted with the rack, is mounted on support
Supporting table on frame, the polishing slide unit being movably arranged in the supporting table, and the face the B grinding wheel being mounted on polishing slide unit
With the face B polishing motor.
It is further preferred that being equipped with the guide rail with polishing slide unit cooperation in the supporting table, also match on the guide rail
Conjunction is equipped with support slide unit, and the cylinder of the polishing slide unit is driven to be mounted on support slide unit；The support slide unit and supporting table
Between be equipped with adjust spacing screw body；The screw body has the screw rod through support slide unit and supporting table, Yi Jian
Hand adjustment turntable mounted in screw rod end.
It is further preferred that the pipeline in 3rd station section is conveying roller, first turnover mechanism includes: setting
The torsion shaft of lower section in the middle part of conveying roller, and the radial multiple groups turning rod being plugged on torsion shaft；Every group of turning rod is located at phase
Between adjacent two conveying rollers, and it is interior equipped with orthogonal four.
Further preferred that the steering mechanism includes: height-adjustable erecting bed, lifting is fixed on the erecting bed
Drive cylinder；By the lifting platform of the lifting driving cylinder driving；The bottom of lifting platform is set and by a convolution cylinder driving
Turntable；Positioned at turntable bottom and mutually matched two clamping plates, and drive the clamping cylinder of corresponding clamping plate.
Polishing machine in the present invention further includes eighth station section, is equipped with the second overturning of the battery on overturning pipeline
Mechanism.
Polishing machine of the invention is divided into eight station sections, can be used for the polishing in six face of Battery body, and during the grinding process,
The placing attitude for adjusting box body, by each station section automatic operation, speed of polishing is fast, high-efficient.
Detailed description of the invention
Fig. 1 and Fig. 2 is the battery perspective view identified with side；
Fig. 3 is the top view of battery automatic polishing machine in the present invention；
Fig. 4 is the perspective view of battery automatic polishing machine in the present invention；
Fig. 5 is the overall structure figure of the first station section；
Fig. 6 is the structure chart of the first clamp system；
Fig. 7 is the structure chart of the face A workpiece polishing mechanism；
Fig. 8 is the structure chart of the face E workpiece polishing mechanism；
Fig. 9 is the device figure of second station section；
Figure 10 is the structure chart of crank slipway mechanism；
Figure 11 is the structure chart of crank；
Figure 12 is the structure chart of the face B workpiece polishing mechanism；
Figure 13 is the structure drawing of device of screw body 219；
Figure 14 is the structure drawing of device of 3rd station section；
Figure 15 is the transmission diagram of conveying roller；
Figure 16 is the device figure of the first turnover mechanism；
Figure 17 is the device figure of the 4th station section；
Figure 18 is the device figure of steering mechanism；
Figure 19 is that the position of clamping plate adjusts figure；
Figure 20 is the structure chart of the 5th station section；
Figure 21 is the structure chart of the second clamp system；
Figure 22 is the structure chart of the face C workpiece polishing mechanism and the face D workpiece polishing mechanism；
Figure 23 is the spacing adjustment structure figure of the face C workpiece polishing mechanism and the face D workpiece polishing mechanism；
Figure 24 is the structure chart of the 6th station section；
Figure 25 is the structure chart of the 7th station section；
Figure 26 is the structure chart of third clamp system；
Figure 27 is the structure chart of the face F workpiece polishing mechanism；
Figure 28 is the structure chart of eighth station section.
Specific embodiment
As depicted in figs. 1 and 2, in the present embodiment, six faces of the battery of cuboid are successively labeled as the face A, the face B, C
Face, the face D, the face F and the face E, specifically the definable face E is top surface, and the face F is bottom surface, and the face A, the face B, the face C and the face D are four sides.Its
In, the face A is screen printing brush finish, and the face E is marking two dimensional code and code face.
Due to 6 faces of the battery that needs to polish respectively, battery automatic polishing machine is by 8 station section groups in the present embodiment
At, as shown in Figure 3 and Figure 4, including rack and the pipeline being arranged on the rack, battery to be polished by pipeline according to
It is secondary to pass through 8 station sections, it completes to handle the ground/polished in six faces.
The overall structure figure of first station section 1 as shown in Figure 5, internal all components are installed in rack 100, with modeling
Expect pipeline part of the chain-plate type conveyer belt 101 as this section of station, battery 9 to be processed is through plastic links slat conveyer
101 enter in the first station sections 1, and the E of box body is face-up, and the face F is bottom surface, by plastic links slat conveyer 101 while conveying
The 102 correcting position of guide rod component of two sides, and the induction of the optoelectronic switch by being mounted in this section of station is moved to designated position
When, battery 9 is clamped by the first clamp system 103 in the first station section 1.
In the present embodiment, the structure of the first clamp system 103 is as shown in fig. 6, include being arranged in plastic links slat conveyer
The slide unit 105 of 101 side of support plate 104 and plastic links slat conveyer of 101 tops, the clamping of L-type is equipped on slide unit 105
Seat 106 and driving cylinder 107, grip slipper 106 is gradually close to battery 9 by driving cylinder 107, so that battery 9 enters
In holding tank 108 on grip slipper 106, and make under the driving of clamping cylinder 109 clamping plate 110 of 108 side of holding tank
It is adjacent to battery case side, to be matched for clamping tightly entire battery 9 by clamping plate 110 and grip slipper 106, that is, is clamped in box body
The face B, the face C and the face D, be processed by shot blasting the face A.
After the clamping of battery 9, slide unit 105 drives battery 9 to enter the face A workpiece polishing mechanism under the action of driving assembly
The location of the face 112 and E workpiece polishing mechanism 111, while the face A and the face E progress sanding and polishing to box body.Driving assembly includes matching
Slide unit 105 mobile guide rail 113, servo motor 114 and synchronous belt 115 are closed, is provided with two and synchronous belt 115 on slide unit 105
Synchronous fixed optical axis 116；Servo motor 114 drives synchronous belt 115, drives slide unit 105 along guide rail by fixed optical axis 116
113 is mobile.
The structure of the face A workpiece polishing mechanism 112 as shown in fig. 7, comprises: be mounted on the of 101 side of plastic links slat conveyer
One adjustable slide unit 117, the first lifting sliding table 120 being movably arranged on the first adjustable slide unit 117, along the first lifting sliding table 120
The horizontal balance slide unit 119 being slidably matched, and the face the A grinding wheel 121 being mounted on horizontal balance slide unit 119 and the polishing of the face A
Motor 118.Position of the face the A grinding wheel 121 apart from battery case, horizontal balance are adjusted by being moved forward and backward the first adjustable slide unit 117
Slide unit 119 polishes to the face A under the promotion of horizontal balance cylinder 122, and the first lifting sliding table 120 is adjustable by being mounted on first
Slide unit driving cylinder 123 on slide unit 117 drives, and the control face A grinding wheel 121 drops to suitable polishing height.
The structure of the face E workpiece polishing mechanism 111 is as shown in Figure 8, comprising: the second adjustable slide unit of 100 top of rack is arranged in
124, the second lifting sliding table 125 being movably arranged on the second adjustable slide unit 124 is slidably matched along the second lifting sliding table 125
Lifting action slide unit 126, and the face the E grinding wheel 127 being mounted on lifting action slide unit 126 and the face E polishing motor 128.The
Two adjustable slide units 124 control the surface that the face E grinding wheel 127 is located in the face E, the second lifting sliding table under the driving of respective cylinder
125 position finally drives lifting action slide unit by lifting action cylinder 129 by pre-setting or installing cylinder driving
126, it polishes the face E.In addition, the position of the second adjustable slide unit 124 and the second lifting sliding table 125 can by screw mechanism into
Row setting.
In the present embodiment, with servo motor synchronous belt drive 103 high frequency output of the first clamp system quickly will store
Battery is moved to behind designated position turns low frequency output immediately, and the rubber grinding wheel on the two sides of polishing is released by cylinder；Complete the face A
After polishing with the face E, the face A grinding wheel 121 and the face E grinding wheel 127 are restored to initial position, and the release of the first clamp system 103 stores
Battery is delivered to second station section 2 by the plastic chain plate pipeline of this section, and the reversion of 114 high frequency output of servo motor, first clamps
103 structure of mechanism resets.
The device figure of second station section 2 is as shown in figure 9, include the guide rod that pipeline two sides are arranged in, promotion battery edge
The crank slipway mechanism 201 of pipeline movement, and to the face the B workpiece polishing mechanism 202 that the face B of battery is polished.
As shown in Figure 10 and Figure 11, the pipeline in second station section 2 uses the sliding rail 203 of two-row spacing setting, such as
Fluency strip sliding rail is equipped with idler wheel 205 on guide rod 204, can reduce the promotion resistance of battery.Crank slipway mechanism 201 includes:
The push cylinder 207 of the slide unit 206 and promotion slide unit 206 that are arranged on the rack；It is mounted on the connecting plate 208 of 206 top surface of slide unit,
The top of the connecting plate 208 is equipped with crank 209 by pivot 210.Crank 209 is located at the centre of two rows of sliding rails 203, and it is pushed up
Portion be higher than sliding rail top surface, center of gravity be lower than pivot 210 mounting height, in addition, the crank 209 towards the edge of sliding rail entrance be arc
Connecting plate 208 is withstood in shape, opposite another side bottom.When battery enters second station section 2, throw crank 209 rotates,
After box body passes through completely, crank 209 resets under self gravitation effect, and connecting plate 208 is withstood in bottom, and top sticks on box body side
Face enters the face B workpiece polishing mechanism using optoelectronic switch induced cell box position, then by the mobile promotion battery 9 of slide unit 206
202 present positions.
The face B workpiece polishing mechanism as shown in figure 12, comprising: the support frame 211 being fixedly mounted with rack is mounted on support frame
Supporting table 212 on 211, the polishing slide unit 213 being movably arranged in supporting table 212, and be mounted on polishing slide unit 213
The face B grinding wheel 214 and the face B polishing motor 215.The guide rail 216 cooperated with polishing slide unit 213, guide rail are installed in supporting table 212
Support slide unit 217 is also fitted on 216, the cylinder 218 of driving polishing slide unit 213 is mounted on support slide unit 217.It is storing
After battery pushes in place, polishing slide unit 213 is driven by cylinder 218, so that the face B grinding wheel 214 is moved closer to the face box body B and is beaten
Mill.After polishing, rubber grinding wheel resets, and battery is carried out to 3 exhaust hood of 3rd station section resetting by push cylinder 207.
In addition, as shown in figure 13, to meet various sizes of battery case, supporting and being equipped with adjusting spacing between slide unit 217 and supporting table 212
Screw body 219, for initial position of the polishing slide unit 213 apart from the face battery case B to be arranged.Screw body 219, which has, to be run through
The screw rod 220 of slide unit 217 and supporting table 212 is supported, and is mounted on the hand adjustment turntable 221 of 220 end of screw rod, and be provided with lock
Dead pin 222.
The structure of 3rd station section 3 is as shown in figure 14, and the pipeline in 3rd station section 3 is conveying roller 301, and two sides are equipped with
Limit plate 302.In the first station section 1 and second station section 2, battery 9 is vertical to be put, after entering 3rd station section 3,
Through the polishing for completing top surface and two relative side.As shown in figure 15, conveying roller 301 passes through transmission belt 305 by roll drive motor 304
It drives, to deliver into battery thereon.
In 3rd station section 3, the first turnover mechanism 303 of the battery on overturning conveying roller 301 is installed, being used for will
The vertical battery case put overturns horizontal placement.As shown in figure 16, the first turnover mechanism includes: setting at 301 middle part of conveying roller
The torsion shaft 305 and overturning shaft step motor 307 of lower section, and the radial multiple groups turning rod 306 being plugged on torsion shaft 305.
Every group of turning rod 306 between adjacent two conveying roller 301, and it is interior be equipped with orthogonal four.Incude through optoelectronic switch defeated
Behind the position for sending the battery on roller 301, overturning shaft step motor 307 drives torsion shaft 305 and turning rod 306 to rotate counterclockwise
90 °, battery from vertical tilting be it is horizontal, power roller starting, battery is delivered to the 4th station section 4.
As shown in figure 17, horizontal battery 9 enters in the conveyor belt 402 of the 4th station section 4, and passes through the two of setting
Guide rod 401 carries out position adjustment.After optoelectronic switch senses, pipeline is delivered to designated position, the conveying of belt-type carrier bar
Line is shut down, and the steering mechanism 403 by being mounted on 402 top of conveyor belt is horizontally diverted battery case.
Steering mechanism 403 as shown in figure 18, including height-adjustable erecting bed 405 are fixed with liter on the erecting bed 405
Drop driving cylinder 406；The lifting platform 411 driven by lifting driving cylinder 406；The bottom of lifting platform 411 is set and by one time
Revolve the turntable 408 that cylinder 407 drives；Positioned at 408 bottom of turntable and mutually matched two clamping plates 410, and driving pair
Answer the clamping cylinder 409 of clamping plate 410.Erecting bed 405 is arranged in rack 100, passes through screw rod by height adjustment stepper motor 404
To adjust the elemental height of erecting bed 405.Lifting driving cylinder 406 pushes lifting platform 411 to drop to putting highly for battery case,
So that clamping plate 410 is located in the side of battery case, then drive clamping plate 410 to clamp box body by clamping cylinder 409, then by convolution gas
Cylinder 407 drives turntable 408 to be rotated by 90 °, and by the direction adjustment rear plate release of battery, convolution cylinder resets, pipeline starting,
Battery is transported to the 5th station section 5.
In the present embodiment, the initial distance between two clamping plates 410 is adjustable, as shown in figure 19, clamping plate 410 and clamping cylinder
409 are separately mounted on positioning seat 414, and two positioning seats 414 and the positive and negative tooth screw rod 412 of 408 lower part of turntable cooperate, screw rod end
Portion is equipped with rotation setting stick 413, positive and negative tooth screw rod 412 is driven by rotating setting stick 413, to adjust between two positioning seats 414
Distance completes the adjusting of the initial spacing of clamping plate.
The structure of 5th station section 5 is as shown in figure 20, including plastic chain plate pipeline 501, clamps the second folder of battery
Tight mechanism 502, and the face C workpiece polishing mechanism 503 and the face D workpiece polishing mechanism 504 positioned at 501 two sides of plastic chain plate pipeline.Through light
After electric switch induction is transported to designated position, the second clamp system 502 starts the battery that is fixedly clamped, and then starts the face C and beats
Grinding machine structure 503 and the face D workpiece polishing mechanism 504 simultaneously polish to the face C and the face D.
The structure of second clamp system 502 is as shown in figure 21, including lifting folder platform 505, folder platform cylinder 506, holder 508,
Holder cylinder 507, grip block 509 and grip block cylinder 510.Battery in place after, folder platform cylinder 506 driving lifting folder platform 505
Rise, holder 508 is located in the locating height of box body, and grip block cylinder 510 drives grip block 509 that battery is clamped in holder
In 508, the face C workpiece polishing mechanism 503 and the face D workpiece polishing mechanism 504 are located in the battery in dynamic holder 508 by holder cylinder 507
Present position.
The face C workpiece polishing mechanism 503 is identical with the structure of the face D workpiece polishing mechanism 504, includes polishing sliding stand as shown in figure 22
512, polishing stepper motor 513 and polishing grinding wheel 511.Polishing sliding stand 512 is by the slider cylinder that is fixed on mounting plate 515
514 drivings.As shown in figure 23, the spacing of the face C workpiece polishing mechanism 503 and the face D workpiece polishing mechanism 504 is adjustable, can meet different size boxes
Body rotates setting stick 517, and the screw rod 516 with positive and negative tooth, i.e., the position of adjustable two mounting plates 515 are transferred by bevel gear set 518
It sets.Rubber grinding wheel resets after the polishing of the 5th station section 5, and the second clamp system 502 resets, and battery is defeated by pipeline
It send to the 6th station section 6.
As shown in figure 24, the limit guide rod for being turned to battery is set in the 6th station section 6, that is, is rotated horizontal
The battery case of placement.This section using width be 400mm plastic chain plate pipeline, battery enter this section when by two sides steering
Guide rod 601 it is turned to (because be when battery reaches this section it is lateral, traditional steering mode can be used), side turn to lead
Bar has 90 degree of mellow and full angle, and side is common guide rod；After the completion of battery turns to, 601 rear end correcting of guide rod is turned to through two,
Into the 7th station section 7.
7th station section 7 as shown in figure 25 is equipped with the third clamp system 701 for clamping battery, and to electric power storage
The face the F workpiece polishing mechanism 702 that the face F in pond is polished.
The structure of third clamp system 701 is roughly the same with the structure of the first clamp system 103, as shown in figure 26, including
Slide unit 704 is clamped, driving clamps the sliding action cylinder 703 of slide unit 704, the clamping seats 706 clamped on slide unit 704 are mounted on,
And the sliding clamp 707 and sliding clamp 708 cooperated with clamping seats 706.The face F workpiece polishing mechanism as shown in figure 27, with Figure 12
In the face B workpiece polishing mechanism structure it is identical.After third clamp system 701 pushes battery case to enter, driven by the face F polishing motor 709
The dynamic face F polishing grinding wheel 710 is polished.The section polish after, rubber grinding wheel reset, clamp system release, battery by
Pipeline is delivered to eighth station section 8.
The structure of eighth station section 8 is as shown in figure 28, the second turnover mechanism 801 is inside equipped with, in 3rd station section 3
The structure of first turnover mechanism 303 is identical, and difference is that turnover mechanism drives 90 ° of rotations clockwise by stepper motor, stores
Battery by it is horizontal overturning be it is vertical, finally by after the completion of polishing battery case export.
In the present invention, the revolving speed of each grinding wheel of polishing is adjustable, and respective positions are adjustable；Every section of auxiliary body's (such as clamping machine
Structure) it is also all adjustable, to be suitable for the battery of each specifications and models, production capacity for every eight hours is 5000 or so, and work is substantially improved
Make efficiency.
The foregoing is merely preferable implementation examples of the invention, are not intended to restrict the invention, it is all in spirit of that invention and
Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of battery automatic polishing machine, which is characterized in that including the interior rack for setting pipeline, successively drawn along the pipeline
It is divided into:
First station section has the first clamp system for clamping the battery on pipeline, and the face A and the face E to battery
The face the A workpiece polishing mechanism and the face E workpiece polishing mechanism polished；
Second station section, the pipeline in second station section are the sliding rail of two-row spacing setting, have and are arranged in pipeline two sides
Guide rod, push the crank slipway mechanism that moves along pipeline of battery, and the face B polished the face B of battery to beat
Grinding machine structure；
3rd station section is equipped with the first turnover mechanism of the battery on overturning pipeline；
4th station section is provided with the steering mechanism of the battery on horizontal direction rotation pipeline；
5th station section has the second clamp system for clamping battery, and the face the C sander positioned at the second pipeline two sides
Structure and the face D workpiece polishing mechanism；
The limit guide rod for being turned to battery is arranged in 6th station section；
7th station section is equipped with the third clamp system for clamping battery, and to the face F that the face F of battery is polished
Workpiece polishing mechanism.
2. battery automatic polishing machine as described in claim 1, it is characterised in that: first clamp system includes:
The slide unit of square on the conveyor line support plate and the pipeline side is set；
Enter the driving assembly of the face A workpiece polishing mechanism and the face E workpiece polishing mechanism present position along pipeline promotion slide unit；
The grip slipper being movably arranged on the slide unit, the grip slipper is interior to be equipped with the holding tank cooperated with battery；
The grip slipper is pushed to be located in the driving cylinder of battery periphery；
Clamping plate positioned at the holding tank side, and the clamping cylinder of driving clamping plate.
3. battery automatic polishing machine as claimed in claim 1 or 2, it is characterised in that: the face the A workpiece polishing mechanism includes:
It is mounted on the first adjustable slide unit of the pipeline side, the first lifting sliding table being movably arranged on the first adjustable slide unit, edge
The horizontal balance slide unit that first lifting sliding table is slidably matched, and the face the A polishing being mounted on the horizontal balance slide unit
Wheel and the face A polishing motor.
4. battery automatic polishing machine as claimed in claim 1 or 2, it is characterised in that: the face the E workpiece polishing mechanism includes:
The second adjustable slide unit above the pipeline, the second lifting sliding table being movably arranged on the second adjustable slide unit, edge are set
The lifting action slide unit that second lifting sliding table is slidably matched, and the face the E polishing being mounted on the lifting action slide unit
Wheel and the face E polishing motor.
5. battery automatic polishing machine as described in claim 1, it is characterised in that: the crank slipway mechanism includes:
Slide unit in the rack is set and pushes the push cylinder of the slide unit；
It is mounted on the connecting plate of slide unit top surface, by being pivotally mounted with crank, the top of the crank is high at the top of the connecting plate
In sliding rail top surface, center of gravity is lower than the mounting height of pivot；The crank towards the edge of sliding rail entrance be arc, opposite another side
Withstand connecting plate in bottom.
6. battery automatic polishing machine as claimed in claim 1 or 5, it is characterised in that: the face the B workpiece polishing mechanism includes:
The support frame being fixedly mounted with the rack,
The supporting table of installation on the support frame,
The polishing slide unit being movably arranged in the supporting table,
And it is mounted on the face B grinding wheel and the face B polishing motor on polishing slide unit.
7. battery automatic polishing machine as claimed in claim 6, it is characterised in that: be equipped with and polish in the supporting table
The guide rail of slide unit cooperation, support slide unit is also fitted on the guide rail, and the cylinder of the polishing slide unit is driven to be mounted on branch
It supports on slide unit；
The screw body for adjusting spacing is equipped between the support slide unit and supporting table；The screw body has to be slided through support
The screw rod of platform and supporting table, and it is mounted on the hand adjustment turntable of screw rod end.
8. battery automatic polishing machine as described in claim 1, it is characterised in that: the pipeline in 3rd station section is conveying
Roller, first turnover mechanism include:
The torsion shaft of lower section in the middle part of conveying roller, and the radial multiple groups turning rod being plugged on torsion shaft are set；Every group of overturning
Bar between adjacent two conveying roller, and it is interior be equipped with orthogonal four.
9. battery automatic polishing machine as described in claim 1, it is characterised in that: the steering mechanism includes:
Height-adjustable erecting bed is fixed with lifting driving cylinder on the erecting bed；
By the lifting platform of the lifting driving cylinder driving；
The bottom of lifting platform is set and by the turntable of a convolution cylinder driving；
Positioned at turntable bottom and mutually matched two clamping plates, and drive the clamping cylinder of corresponding clamping plate.
10. battery automatic polishing machine as described in claim 1, it is characterised in that: further include eighth station section, be equipped with and turn over
Transfer the second turnover mechanism of the battery in line sending.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611080797.6A CN106737054B (en) | 2016-11-30 | 2016-11-30 | A kind of battery automatic polishing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611080797.6A CN106737054B (en) | 2016-11-30 | 2016-11-30 | A kind of battery automatic polishing machine |
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| CN106737054A CN106737054A (en) | 2017-05-31 |
| CN106737054B true CN106737054B (en) | 2019-05-28 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108340272B (en) * | 2018-02-02 | 2024-03-15 | 深圳市嘉力强电子设备有限公司 | Automatic feeding, automatic polishing and automatic discharging full-automatic polishing line |
| CN108466139A (en) * | 2018-05-16 | 2018-08-31 | 万创（苏州）智能装备有限公司 | New energy car battery automatic polishing machine |
| CN111168520A (en) * | 2020-01-17 | 2020-05-19 | 长兴水木机电有限公司 | Battery plastic shell rough edge trimming device |
| CN112589636B (en) * | 2020-12-09 | 2022-06-14 | 浙江理工大学 | Black removing and polishing method for welding spot of metal frame structural part |
| CN115157070B (en) * | 2022-08-26 | 2023-04-11 | 深圳市誉辰智能装备股份有限公司 | Square shell battery surface polishing cleaner |
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