CN211681298U - Thermos cup assembly line - Google Patents
Thermos cup assembly line Download PDFInfo
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- CN211681298U CN211681298U CN202020044300.0U CN202020044300U CN211681298U CN 211681298 U CN211681298 U CN 211681298U CN 202020044300 U CN202020044300 U CN 202020044300U CN 211681298 U CN211681298 U CN 211681298U
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Abstract
The utility model relates to a vacuum cup assembly production line, which comprises a polishing cleaning module, a veneer module, a specification putting module and a cup cover installation module which are connected in sequence; the polishing and cleaning module comprises a polishing unit, a cleaning unit and a position adjusting unit which are arranged in sequence; the decoration piece module comprises a position correction unit, a decoration piece placing unit and a pressing unit which are arranged in sequence; the specification putting module comprises a specification placing unit and a pressing unit which are sequentially arranged; the cup cover installation module comprises a pre-screwing unit and a screwing unit which are arranged in sequence. The utility model discloses the artifical participation degree of greatly reduced thermos cup production line has improved work efficiency.
Description
Technical Field
The utility model relates to a thermos cup production technical field, concretely relates to thermos cup assembly production line.
Background
After the production of the cup body and the cup cover of the vacuum cup is finished, the vacuum cup needs to be assembled, and the operation of polishing and cleaning the cup opening, pasting a decorative sheet on the surface, placing a specification, combining the cup cover and the cup body and the like is specifically included. The existing process needs a large amount of manual work to participate in operation, needs manual adjustment of the position of the vacuum cup, manual carrying and the like, is low in automation degree, and therefore is high in cost and low in efficiency, and the production period is prolonged.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problem of high labor participation in heat preservation cup assembly in the prior art, a heat preservation cup assembly production line is further provided.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a vacuum cup assembly production line comprises a polishing cleaning module, a veneer module, a specification putting module and a cup cover installation module which are sequentially connected; the polishing and cleaning module comprises a polishing unit, a cleaning unit and a position adjusting unit which are sequentially arranged, the polishing unit is used for polishing the cup opening of the vacuum cup, the cleaning unit is used for cleaning dust generated by the polishing unit, and the position adjusting unit is used for adjusting the position of the vacuum cup; the decorative sheet module comprises a position correction unit, a decorative sheet placing unit and a pressing unit which are sequentially arranged, wherein the position correction unit is used for correcting the position of the vacuum cup, the decorative sheet placing unit is used for placing a decorative sheet on the heat-preserving cup, and the pressing unit is used for pressing and fixing the decorative sheet on the vacuum cup; the specification putting module comprises a specification placing unit and a pressing unit which are sequentially arranged, wherein the specification placing unit is used for placing one end of a specification into the thermos cup, and the pressing unit is used for pressing the specification into the thermos cup; the cup cover installation module comprises a pre-screwing unit and a screwing unit which are sequentially arranged, and the pre-screwing unit is used for pre-screwing the cup cover of the vacuum cup on the cup body by 180 degrees; the screwing unit is used for screwing the cup cover of the vacuum cup on the cup body.
By adopting the technical scheme, the cup mouth is polished and cleaned respectively through the polishing cleaning module, the decorating piece attaching module, the specification putting module and the cup cover installing module, the positions of the vacuum cups are adjusted, the decorating pieces are attached, the specification is put in, the cup covers are assembled and the like, the modules are combined, the whole assembling process of the vacuum cups is connected into a production line operated sequentially, each execution unit in each module adopts mechanized equipment to complete operation, the labor participation degree is greatly reduced, the working efficiency is improved, the production cycle is shortened, and the cost is reduced.
Preferably, a first manipulator is arranged between the polishing and cleaning module and the veneer sticking module, and a second manipulator is arranged between the veneer sticking module and the specification putting module; a carrying device is arranged between the specification putting module and the cup cover mounting module.
By adopting the technical scheme, the production modules are connected through the mechanical arm or the carrying device, so that the automatic carrying of the vacuum cups between the production modules is realized, the carrying efficiency is high, the standardization degree is high, the product quality is favorably improved, and the reject ratio is reduced.
Preferably, there are two sets of veneer modules.
By adopting the technical scheme, the veneer attaching operation is longer than polishing cleaning and specification putting operation, so that two groups of veneer attaching modules simultaneously carry out veneer attaching operation, the efficiency of the veneer attaching can be improved, the polished and cleaned vacuum cup can be timely treated, the specification putting module is provided with enough vacuum cups to be put, the specification putting module is prevented from being idle, the matching degree of a production line is improved, and the production period is shortened.
Preferably, the veneer attaching module further comprises a detection unit, the detection unit is used for detecting whether the veneer is qualified or not, the vacuum cup assembly production line further comprises a recovery module, and the recovery module recovers the vacuum cups with unqualified veneers.
By adopting the technical scheme, the detection unit and the recovery module are matched, so that the product after the operation of the veneer attaching module is finished can be preliminarily checked, unqualified products are directly recovered and reprocessed, and the invalid operation of subsequent processes is avoided, thereby improving the effective utilization rate of the production line.
Preferably, the position correction unit comprises a vacuum cup clamp and a first driving mechanism, the vacuum cup clamp comprises a base and a clamping device, and the clamping device is rotatably arranged on the base; the first driving mechanism drives the clamping device to rotate.
By adopting the technical scheme, after the vacuum cup is clamped by the clamping device, the vacuum cup can be driven to rotate by the first driving mechanism, so that the vacuum cup can rotate, the position of the decorative sheet to be attached on the vacuum cup faces upwards, and the decorative sheet module can be used for attaching the decorative sheet conveniently.
Preferably, the clamping device comprises two parallel clamping bars, at least one clamping bar being rotatably arranged on the base.
By adopting the technical scheme, one clamping rod rotates or two clamping rods rotate to drive the vacuum cup to rotate, so that the position of the vacuum cup is unchanged, only the steering of the vacuum cup is adjusted, and the vacuum cup can be quickly corrected and unified.
Preferably, the clamping device further comprises a fixed piece, a movable piece and a second driving mechanism, wherein the fixed piece is fixedly arranged on the base between the two clamping rods; the movable piece and the fixed piece are oppositely arranged and are arranged on the base between the two clamping rods in a sliding manner; the second driving mechanism drives the movable piece to move relative to the fixed piece.
By adopting the technical scheme, the fixed piece and the movable piece are clamped and fixed from the upper end and the lower end of the vacuum cup, so that the vacuum cup is prevented from moving up and down.
Preferably, the position correction unit further comprises a camera, the camera is arranged above the vacuum cup clamp through a support, the camera is electrically connected with the input end of the computer, and the first driving mechanism is electrically connected with the output end of the computer.
By adopting the technical scheme, the camera shoots the placement position condition of the vacuum cup, the position can be checked by the computer to determine whether the placement position is correct, the clamping device is driven by the first driving mechanism to adjust, the automatic detection and the automatic adjustment of the position of the vacuum cup can be realized, the qualification rate of the decorative sheet is improved, and the production efficiency is improved.
Preferably, the camera is provided with an x-axis moving device, and the x-axis moving device is connected to the support through a cross fixing frame.
By adopting the technical scheme, the position of the camera can be flexibly adjusted by the x-axis moving device, the camera extends to the upper part of the vacuum cup clamp during working, and retracts during non-working.
Preferably, the x-axis moving device is a linear module.
By adopting the technical scheme, the linear module can accurately control the moving distance of the camera, and the control on the position of the camera is more accurate.
Preferably, the decorative sheet placing unit comprises a decorative sheet transferring mechanism and a film tearing mechanism, the decorative sheet transferring mechanism comprises a sucker manipulator and a first moving device, the sucker manipulator is used for adsorbing the surface of a decorative sheet, and the first moving device supports and enables the sucker manipulator to move; the film tearing mechanism comprises a clamping jaw and a second moving device, the clamping jaw is used for clamping the protective film at the bottom of the decorative sheet, and the second moving device supports and enables the clamping jaw to displace.
By adopting the technical scheme, the sucking disc mechanical arm adsorbs the surface of the decorative sheet to realize the fixation of the decorative sheet, and the displacement of the decorative sheet is realized through the movement of the first movement device; meanwhile, the clamping jaw is used for clamping the protective film at the bottom of the decorative sheet, and the clamping jaw moves away from the decorative sheet through the second moving device, so that the protective film is torn off. Through the cooperation of the ornament moving mechanism and the film tearing mechanism, the automatic operation of placing the ornament on the heat preservation cup is realized, and the work efficiency and the operation unification are improved.
Preferably, the decoration piece placing unit further comprises a transfer mechanism, and the transfer mechanism is used for temporarily placing the decoration pieces; the number of the ornament transferring mechanisms is two.
Compared with the prior art, the utility model discloses beneficial effect as follows:
1. the utility model discloses a clean module of polishing, paster piece module, description are put in module and bowl cover installation module's combination setting connects into the whole assembling process of thermos cup a sequential operation's production line to each execution unit in each module all adopts mechanized equipment to accomplish the operation, and the artificial work load that has significantly reduced has improved work efficiency, has shortened production cycle, the cost is reduced.
2. The utility model discloses a rotatable clamping device and a actuating mechanism's setting, rotation thermos cup that can be nimble makes the position of treating the paster on the thermos cup up, and the paster module of being convenient for pastes the paster operation.
3. The utility model discloses a plaque moves the setting that carries mechanism and dyestripping mechanism, has realized the automation that the plaque removed, placed and the dyestripping, has improved the unification of work efficiency and operation.
Drawings
FIG. 1 is a top view of a production line of the present invention;
FIG. 2 is a schematic view of the polishing and cleaning module of the present invention;
FIG. 3 is a schematic view of a module of the present invention;
fig. 4 is a schematic diagram of the specification delivery module of the present invention;
FIG. 5 is a schematic view of a cup cover mounting module of the present invention;
FIG. 6 is a schematic view of the clamp structure of the vacuum cup of the present invention;
fig. 7 is a schematic structural diagram of the first driving mechanism and the camera according to the present invention;
fig. 8 is a schematic view of the decoration sheet unit of the present invention.
Wherein: 1-a polishing cleaning module, 11-a polishing unit, 12-a cleaning unit, 13-a position adjusting unit, 2-a decoration sheet module, 21-a position correcting unit, 211-a vacuum cup clamp, 2110-a base, 2111-a clamping device, 2112-a clamping rod, 2113-a fixed piece, 2114-a movable piece, 2115-a roller set, 2116-a vertical plate, 212-a first driving mechanism, 213-a camera, 2131-a support, 2132-a linear module, 2133-a cross fixed frame, 2134-a light supplement lamp, 22-a decoration sheet placing unit, 221-a transfer mechanism, 2211-a sucker manipulator, 2212-a first moving device, 222-a film tearing mechanism, 2221-a clamping jaw, 223-a transfer mechanism, 23-a pressing unit and 3-a specification placing module, 31-specification placing unit, 32-pressing unit, 4-cup cover installing module, 41-pre-screwing unit, 42-screwing unit, 5-recycling module, 61-first manipulator and 62-second manipulator.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The utility model provides a pair of thermos cup assembly line, through the clean adjustment of carrying out the thermos cup position of polishing 1 completion rim of a cup of clean module, accomplish the automatic attached of ornament through the ornament module 2, put in the instruction in the module 3 completion thermos cup through the instruction, accomplish the equipment of cup body bowl cover through bowl cover installation module 4 to make up into the production line with each module, reduce artifical participation degree, improve work efficiency.
The utility model provides a first embodiment of thermos cup assembly line, specifically refer to fig. 1-8.
The automatic decoration device comprises a polishing and cleaning module 1, a veneer sticking module 2, a specification putting module 3 and a cup cover installation module 4 which are connected in sequence;
the polishing and cleaning module 1 comprises a polishing unit 11, a cleaning unit 12 and a position adjusting unit 13 which are sequentially arranged, wherein the polishing unit 11 is used for polishing the cup mouth of the vacuum cup, the cleaning unit 12 is used for cleaning dust generated by the polishing unit 11, and the position adjusting unit 13 is used for adjusting the position of the vacuum cup;
the decoration piece module 2 comprises a position correction unit 21, a decoration piece placing unit 22 and a pressing and fixing unit 23 which are sequentially arranged, wherein the position correction unit 21 is used for correcting the position of the vacuum cup, the decoration piece placing unit 22 is used for placing decoration pieces on the vacuum cup, and the pressing and fixing unit 23 is used for pressing and fixing the decoration pieces on the vacuum cup;
the instruction putting module 3 comprises an instruction placing unit 13 and a pressing unit 32 which are sequentially arranged, wherein the instruction placing unit 31 is used for placing one end of an instruction into the thermos cup, and the pressing unit 32 is used for pressing the instruction into the thermos cup;
the cup cover installation module 4 comprises a pre-screwing unit 41 and a screwing unit 42 which are sequentially arranged, wherein the pre-screwing unit 41 is used for pre-screwing the cup cover of the vacuum cup on the cup body by 180 degrees; the tightening unit 42 is used for tightening the cup cover of the vacuum cup on the cup body.
It should be noted that, the grinding unit 11 is used for grinding the cup rim of the vacuum cup smoothly, and any existing equipment meeting the working requirements in the prior art can be selected. Specifically, in this embodiment, polishing unit 11 is including locating first cup fixing device and the polisher of transmission band both sides, and the polisher comprises polishing carousel, first motor, first cylinder and first support, and first motor and polishing carousel power connection drive polishing carousel are rotatory, and first cylinder drive polishing carousel is the motion of vertical direction, and polishing carousel slides and sets up on first support.
The cleaning unit 12 is used for cleaning dust generated by the grinding unit 11, and any one of the existing devices in the prior art can be selected to meet the working requirements. Specifically, in this embodiment, the cleaning unit 12 includes a second cup fixing device, a cleaning roller, a second motor, a second cylinder, a dust collector and a second bracket on two sides of the conveying belt, the second motor is connected to the cleaning roller and drives the cleaning roller to rotate, the second cylinder drives the cleaning roller to move vertically and is arranged on the second bracket, the cleaning roller is slidably arranged on the second bracket, the dust collector is fixed on the second bracket, and dust is collected under negative pressure.
The function of position adjustment unit 13 is that the thermos cup position is adjusted in advance before subsides decorative sheet module 2, can adopt any kind of existing equipment that satisfies the operational requirement among the prior art, and is concrete, in this embodiment, position adjustment unit 13 comprises third motor, third cylinder, first clamping jaw and third support, and first clamping jaw slides and sets up on the third support, and first clamping jaw is connected to third motor power and drive its rotation, and first clamping jaw drive is perpendicular to slide on the third support to third cylinder power connection.
The position correcting unit 21, the decorator sheet unit 22, the press-fixing unit 23, the detecting unit, the instruction book placing unit 31, the pressing unit 32, the pre-screwing unit 41 and the screwing unit 42 can be any one of the existing devices in the prior art which can meet the working requirement.
Specifically, in this embodiment, the pre-screwing unit 41 includes a fourth motor, a fourth cylinder, a fifth cylinder, a second clamping jaw, and a third cup body fixing device on two sides of the conveying belt, the fourth motor is in power connection with the second clamping jaw and drives the second clamping jaw to move up and down, and the fourth cylinder and the fifth cylinder respectively drive the second clamping jaw to clamp and rotate. The screwing unit 42 comprises a fifth motor, a first coupler, a sixth cylinder, a third clamping jaw and a fourth cup body fixing device arranged on two sides of the transmission belt, the fifth motor is connected with the third clamping jaw through the first coupler, and the sixth cylinder drives the third clamping jaw to open and close to clamp the cup cover.
This embodiment is through polishing clean module 1, paste ornament module 2, the specification is put in module 3 and bowl cover installation module 4 and is realized the rim of a cup respectively and polish cleanly, thermos cup position adjustment, the ornament is attached, the specification is put in, operations such as bowl cover equipment, and carry out the module combination, connect into the production line of a sequence operation with the whole assembling process of thermos cup, and each execution unit in each module adopts mechanized equipment to accomplish the operation, the artificial participation that has significantly reduced, work efficiency is improved, production cycle has been shortened, and the cost is reduced.
On the basis of the above embodiment, further, a first manipulator 61 is arranged between the polishing cleaning module 1 and the veneer attaching module 2, and a second manipulator 62 is arranged between the veneer attaching module 2 and the specification putting module 3; a carrying device is arranged between the specification putting module 3 and the cup cover mounting module 4.
It should be noted that the transporting device transports the thermos cup body with the specification placed thereon to the transporting belt of the cup cover mounting module 4, so that any existing equipment in the prior art, such as a clamping jaw or a manipulator, can be selected as long as the function is realized.
For the thermos cup body without the decoration sheet, the first mechanical arm 61 is placed between the first mechanical arm 61 and the second mechanical arm 62 after grabbing the cup body, and then the second mechanical arm 62 is placed on the transmission belt of the specification putting module 3 after grabbing the cup body. In this embodiment, connect through manipulator or handling device between the production module, realized the automatic transport of production intermodule thermos cup, handling efficiency is high, and the standardization level is high, is favorable to improving product quality, reduces the defective rate.
On the basis of the above embodiment, there are two groups of veneer module 2.
Specifically, the first manipulator 61 and the second manipulator 62 are located between the polishing cleaning module 1 and the specification putting module 3, and the two groups of decoration sheet modules 2 are located on two sides of the first manipulator 61 and the second manipulator 2 respectively. The operation of the decoration pieces is longer than the polishing cleaning and the specification putting operation, so that the two groups of decoration piece modules 2 simultaneously carry out the operation of the decoration pieces, the efficiency of the decoration pieces can be improved, the polished and cleaned vacuum cups can be processed in time, the specification putting module 3 is supplied with enough vacuum cups to be put, the specification putting module 3 is prevented from being idle, the matching degree of a production line is improved, and the production period is shortened.
On the basis of the above embodiment, further, the piece attaching module 2 further comprises a detection unit, the detection unit is used for detecting whether the piece attaching is qualified or not, the vacuum cup assembly production line further comprises a recovery module 5, and the recovery module 5 recovers the vacuum cup with unqualified piece attaching. The detection unit comprises a camera, the camera is electrically connected with a detection terminal of the computer, the computer analyzes whether the decorative sheet of the vacuum cup is qualified or not and sends an instruction to the second mechanical arm 62, and the second mechanical arm 62 puts the vacuum cup with the decorative sheet in the recovery module 5 or the instruction putting module 3 according to the instruction. The cooperation of the detection unit and the recovery module 5 can carry out preliminary inspection on the product after the operation of the veneer attaching module 2 is completed, unqualified products are directly recovered and reprocessed, and the invalid operation of subsequent processes is avoided, so that the effective utilization rate of the production line is improved.
On the basis of the above embodiment, further, the position correcting unit 21 includes the cup holder 211 and the first driving mechanism 212, the cup holder 211 includes a base 2110 and a holding device 2111, and the holding device 2111 is rotatably disposed on the base 2110; the first driving mechanism 212 drives the gripping device 2111 to rotate.
It should be noted that the clamping device 2111 may be two clamping bars 2112, two clamping plates, or a palm-shaped device as long as it can clamp and fix the cup body of the thermos cup.
The first driving mechanism 212 is used to drive the holding device 2111 to rotate, and may be a rotating motor or a rotating cylinder fixed to one end of the holding device 2111, or may be a separate rotating motor or a separate rotating cylinder, as long as the working requirements thereof can be met. In this embodiment, the first driving mechanism 212 includes a servo motor, a second coupling, and a propulsion cylinder, the propulsion cylinder is power connected to the servo motor, and the servo motor is power connected to the second coupling.
After the vacuum cup is clamped by the clamping device 2111, the vacuum cup can be driven to rotate by the first driving mechanism 212, so that the vacuum cup can rotate, the position of the to-be-pasted sheet on the vacuum cup faces upwards, and the pasting operation of the pasting sheet module 2 is facilitated.
In addition to the above embodiments, the clamping device 2111 further includes two parallel clamping bars 2112, and at least one clamping bar 2112 is rotatably disposed on the base 2110.
Specifically, in this embodiment, two vertical plates 2116 perpendicular to the base 2110 are disposed on the base 2110, two clamping bars 2112 are rotatably connected to the two vertical plates 2116, and the two clamping bars 2112 extend out of the vertical plates 2116 and are provided with roller sets 2115. The roller set 2115 can mate with a second coupling. One clamping bar 2112 rotates or two clamping bars 2112 rotate and can drive the thermos cup clamped by the clamping bar to rotate, so that the position of the thermos cup is unchanged, only the steering of the thermos cup is adjusted, and the quick correction and the position of the thermos cup are convenient to unify.
In addition to the above embodiments, the clamping device 2112 further includes a fixed member 2113, a movable member 2114 and a second driving mechanism, wherein the fixed member 2113 is fixedly disposed on the base 2110 between the two clamping bars 2112; the movable piece 2114 is arranged opposite to the fixed piece 2113 and is arranged on the base 2110 between the two clamping rods 2112 in a sliding manner; the second drive mechanism drives the movable member 2114 toward movement with respect to the stationary member 2113.
Specifically, in this embodiment, the stationary members 2113 are two circular plates secured to the risers 2116, and the movable members 2114 are L-shaped plate-like structures. The second driving mechanism can be any one of the existing devices capable of realizing linear motion. The fixed piece 2113 and the movable piece 2114 are clamped and fixed from the upper end and the lower end of the vacuum cup, so that the vacuum cup is prevented from moving up and down.
On the basis of the above embodiment, further, the position correcting unit 21 further includes a camera 213, the camera 213 is disposed above the vacuum cup holder 211 through a support 2131, the camera 213 is electrically connected to an input terminal of the computer, and the first driving mechanism 212 is electrically connected to an output terminal of the computer. The camera 213 shoots the placing position condition of the vacuum cup, the placing position can be checked by the computer to determine whether the placing position is correct, and the clamping device 2111 is driven by the first driving mechanism 212 to be adjusted, so that the automatic detection and the automatic adjustment of the position of the vacuum cup can be realized, the qualification rate of the decorative sheet is improved, and the production efficiency is improved.
The decorator sheet unit 22, the press-fixing unit 23, and the position adjusting unit 13 may be provided with a camera 213.
In addition to the above embodiments, the camera 213 is further provided with an x-axis moving device, and the x-axis moving device is connected to the support 2131 through a cross fixing frame 2133. In this embodiment, the position of the camera 213 can be flexibly adjusted by the x-axis moving device, and the camera extends to the position above the vacuum cup fixture 2111 during operation and retracts during non-operation.
In addition to the above embodiments, the x-axis moving device is a linear module 2132.
Specifically, the camera 213 is fixed on a sliding table of the linear module 2132, the sliding table is further fixed with a light supplement lamp 2134, the support 2131 comprises a support and a vertical rod, and the vertical rod fixes the linear module 2132 through a cross fixing frame 2133. A first drive mechanism 212 is also provided on the support. The straight line module 2132 can precisely control the moving distance of the camera 213, and the control of the position of the camera 213 is more accurate.
In addition to the above embodiments, further, the decoration sheet unit 22 includes a decoration sheet transfer mechanism 221 and a film tearing mechanism 222, the decoration sheet transfer mechanism 221 includes a suction cup manipulator 2211 and a first movement device 2212, the suction cup manipulator 2211 is used for sucking the surface of the decoration sheet, and the first movement device 2212 supports and displaces the suction cup manipulator 2211; the film tearing mechanism 222 comprises a clamping jaw 2221 and a second moving device 2222, wherein the clamping jaw 2221 is used for clamping the protective film at the bottom of the decorative sheet, and the second moving device 2222 supports and displaces the clamping jaw 2221.
It should be further noted that there may be more than one patch transplanting mechanism 221, and there may be more than one tear-off mechanism 222. The suction cup manipulator 2211 may adopt any one of the prior art devices capable of adsorbing and fixing the decorative sheet. The first movement device 2212 and the second movement device 2222 may be a combination of a motor and a cylinder, or a linear module, as long as the functions thereof can be realized. The clamping jaw 2221 may be of a cylinder type structure or a motor type structure, and the clamping jaw 2221 may be composed of two clamping plates or a plurality of clamping rods.
Specifically, in this embodiment, the first movement device 2212 is composed of a servo motor and a cylinder, the cylinder supports the sucker manipulator 2211 to move in the vertical direction, the servo motor drives the sucker manipulator 2211 to move in the horizontal direction, and the cylinder is fixed on the movement mechanism of the servo motor. The second movement device 2222 selects the linear module to control the movement of the clamping jaw 2221 in the vertical and horizontal directions.
In this embodiment, the suction cup manipulator 2211 sucks the surface of the decoration sheet, and the fixation and displacement of the decoration sheet are realized by the movement of the first movement device 2212; meanwhile, the clamping jaw 2221 is used for clamping the protective film at the bottom of the decorative sheet, and the second movement device 2222 is used for realizing the movement of the clamping jaw away from the decorative sheet, so that the protective film is torn off. Through the cooperation of the decoration piece transferring mechanism 221 and the film tearing mechanism 222, the automatic operation of placing decoration pieces on the heat preservation cup is realized, and the working efficiency and the operation unification are improved.
On the basis of the above embodiment, further, the decoration sheet placing unit 22 further includes a transfer mechanism 223, and the transfer mechanism 223 is used for temporarily placing the decoration sheets; there are two patch transfer mechanisms 221.
The transfer mechanism 223 is used to temporarily place the decoration sheet, and therefore, any device satisfying the function of the decoration sheet in the prior art may be selected as long as the function of temporarily placing the decoration sheet is satisfied.
Specifically, in the present embodiment, the transferring mechanism 223 is a hollow cylindrical structure with an open upper end, and a channel parallel to the central axis of the transferring mechanism 223 is formed on a side surface of the cylindrical structure. A movable supporting table is arranged in the transfer mechanism 223 and is used for bearing the decorative sheet. The cylinder is arranged at the bottom of the supporting table to realize movable function.
And two ornament transferring mechanisms 221, wherein one ornament transferring mechanism is used for transferring the ornament to the transfer mechanism 223, the other ornament transferring mechanism is used for fixing the ornament, the film tearing operation is completed by the film tearing mechanism 222, and the ornament is moved and placed on the heat preservation cup after the film tearing is completed.
The utility model also provides a thermos cup assembly line's concrete embodiment, as shown in fig. 1-8, including the clean module 1 of polishing, subsides decorative sheet module 2, description that connect gradually put in module 3, bowl cover installation module 4 and retrieve module 5.
The sanding cleaning module 1 includes a sanding unit 11, a cleaning unit 12, and a position adjusting unit 13, which are sequentially disposed. The polishing unit 11 is used for polishing the rim of a cup of thermos cup, and the polishing unit 11 is including locating first cup fixing device and the polisher of transmission band both sides, and the polisher comprises polishing carousel, first motor, first cylinder and first support, and first motor is rotatory with the carousel power connection drive that polishes, and the motion of vertical direction is made to the carousel of polishing of first cylinder drive, and the carousel that polishes slides and sets up on first support. Cleaning unit 12 is used for clearing up the dust that grinds unit 11 and produce, cleaning unit 12 includes the second cup fixing device of transmission band both sides, clean cylinder, the second motor, the second cylinder, dust collector and second support, clean cylinder is connected to second motor power, and it is rotatory to drive clean cylinder, the clean cylinder vertical motion of second cylinder drive sets up on the second support, clean cylinder slides and sets up on the second support, the dust collector is fixed in on the second support, the dust of negative pressure cell-phone cup department. The position adjusting unit 13 is used for adjusting the position of the vacuum cup, the position adjusting unit 13 is composed of a third motor, a third cylinder, a first clamping jaw and a third support, the first clamping jaw is arranged on the third support in a sliding mode, the third motor is in power connection with the first clamping jaw and drives the first clamping jaw to rotate, and the third cylinder is in power connection with the first clamping jaw and drives the first clamping jaw to vertically slide on the third support. The position adjustment unit 13 is provided with a camera 213 described below.
The two groups of the decoration piece modules 2 are provided, each group comprises a position correction unit 21, a decoration piece placing unit 22 and a pressing and fixing unit 23 which are arranged in sequence, and the detection unit is further included. The position correcting unit 21 is used for correcting the position of the vacuum cup, the ornament placing unit 22 is used for placing an ornament on the vacuum cup, and the pressing and fixing unit 23 is used for pressing and fixing the ornament on the vacuum cup; the detection unit is used for detecting whether the decorative sheet is qualified or not, and the recovery module 5 recovers the vacuum cup with unqualified decorative sheet. The detection unit comprises a camera, the camera is electrically connected with a detection terminal of the computer, the computer analyzes whether the decorative sheet of the vacuum cup is qualified or not and sends an instruction to the second mechanical arm 62, and the second mechanical arm 62 puts the vacuum cup with the decorative sheet in the recovery module 5 or the instruction putting module 3 according to the instruction.
The position correcting unit 21 includes a cup holder 211, a first drive mechanism 212, and a camera 213.
The first driving mechanism 212 drives the gripping device 2111 to rotate. The first driving mechanism 212 is provided on a support described below. The first driving mechanism 212 comprises a servo motor, a second coupling and a pushing cylinder, wherein the pushing cylinder is in power connection with the servo motor, and the servo motor is in power connection with the second coupling.
The vacuum cup clamp 211 comprises a base 2110 and a clamping device 2111, wherein the clamping device 2111 is rotatably arranged on the base 2110; the clamping device 2111 comprises two parallel clamping bars 2112, a fixed piece 2113, a movable piece 2114 and a second driving mechanism, wherein two vertical plates 2116 vertical to the base 2110 are arranged on the base 2110, the two clamping bars 2112 are rotatably connected to the two vertical plates 2116, and the two clamping bars 2112 extend out of the vertical plates 2116 and are provided with roller sets 2115. The roller set 2115 can mate with a second coupling. The fixed part 2113 is two discs fixed to the vertical plate 2116, and the movable part 2114 is an L-shaped plate-like structure. A stationary member 2113 is fixedly disposed on base 2110 between the two clamping bars 2112; the movable piece 2114 is arranged opposite to the fixed piece 2113 and is arranged on the base 2110 between the two clamping rods 2112 in a sliding manner; the second drive mechanism drives the movable member 2114 toward movement with respect to the stationary member 2113.
The decoration sheet placing unit 22 comprises a decoration sheet transferring mechanism 221, a film tearing mechanism 222 and a rotating mechanism 223, the decoration sheet transferring mechanism 221 comprises a suction cup manipulator 2211 and a first moving device 2212, the suction cup manipulator 2211 is used for adsorbing the surface of a decoration sheet, the first moving device 2212 supports and enables the suction cup manipulator 2211 to move, the first moving device 2211 comprises a servo motor and an air cylinder, the air cylinder supports the suction cup manipulator 2211 to move in the vertical direction, the servo motor drives the suction cup manipulator 2211 to move in the horizontal direction, and the air cylinder is fixed on the moving mechanism of the servo motor. The film tearing mechanism 222 comprises a clamping jaw 2221 and a second moving device 2222, wherein the clamping jaw 2221 is used for clamping the protective film at the bottom of the decorative sheet, the second moving device 2222 supports and enables the clamping jaw 2221 to displace, and the second moving device 2222 selects a linear module to control the clamping jaw 2221 to move in the vertical and horizontal directions. The transfer mechanism 223 is used for temporarily placing the decorative sheet, the transfer mechanism 223 is a hollow cylindrical structure with an opening at the upper end, and the side surface of the cylindrical structure is provided with a channel parallel to the central axis of the transfer mechanism 223. Be equipped with movable brace table in transit 223, the brace table is used for bearing the ornament, and the brace table bottom sets up the cylinder in order to realize mobilizable function. There are two patch transfer mechanisms 221.
The decorative sheet unit 22 and the press-fixing unit 23 are both provided to the camera 213.
The instruction putting module 3 comprises an instruction placing unit 13 and a pressing unit 32 which are sequentially arranged, wherein the instruction placing unit 31 is used for placing one end of an instruction into the thermos cup, and the pressing unit 32 is used for pressing the instruction into the thermos cup.
Lid mounting module 4 includes a pre-tightening unit 41 and a tightening unit 42 that are arranged in sequence. The pre-screwing unit 41 is used for pre-screwing the cup cover of the vacuum cup on the cup body by 180 degrees; the pre-screwing unit 41 comprises a fourth motor, a fourth cylinder, a fifth cylinder, a second clamping jaw and third cup body fixing devices on two sides of the conveying belt, the fourth motor is in power connection with and drives the second clamping jaw to move up and down, and the fourth cylinder and the fifth cylinder respectively drive the second clamping jaw to clamp and rotate. The tightening unit 42 is used for tightening the cup cover of the vacuum cup on the cup body, the tightening unit 42 comprises a fifth motor, a first coupler, a sixth cylinder, a third clamping jaw and a fourth cup body fixing device arranged on two sides of the transmission belt, the fifth motor is connected with the third clamping jaw through the first coupler, and the sixth cylinder drives the third clamping jaw to open and close to clamp the cup cover.
A first manipulator 61 is arranged between the polishing and cleaning module 1 and the veneer attaching module 2, and a second manipulator 62 is arranged between the veneer attaching module 2 and the specification putting module 3; a carrying device is arranged between the specification putting module 3 and the cup cover mounting module 4. The first mechanical arm 61 and the second mechanical arm 62 are positioned between the polishing cleaning module 1 and the specification putting module 3, and the two groups of decoration sheet modules 2 are respectively positioned at two sides of the first mechanical arm 61 and the second mechanical arm 2. For the thermos cup body without the decoration sheet, the first mechanical arm 61 is placed between the first mechanical arm 61 and the second mechanical arm 62 after grabbing the cup body, and then the second mechanical arm 62 is placed on the transmission belt of the specification putting module 3 after grabbing the cup body.
The working principle is as follows: when the vacuum cups are assembled, the cup bodies are placed on a conveying belt in a polishing and cleaning module 1, the conveying belt is processed by a polishing unit 11, a cleaning unit 12 and a position adjusting unit 13 on two sides of the conveying belt in the running process, the processed cup bodies are placed in veneer attaching modules 2 on two sides after being grabbed by a first manipulator 61, or are placed between the first manipulator 61 and a second manipulator 62 and then directly placed by a second manipulator 62 to a specification putting module 3, the cup bodies are sequentially processed by a position correcting unit 21, a veneer placing unit 22 and a pressing and fixing unit 23 in the veneer attaching module 2, the cup bodies are grabbed by the second manipulator 62 after being qualified through a detection unit and then are placed in the specification putting module 3, and the cup bodies are placed in a recovery module 5 if the cup bodies are unqualified; the cup body is processed by the specification placing unit 21 and the pressing unit 32 in the specification putting module 3 in sequence, is placed in the specification, is conveyed to the cup cover mounting module 4 by the conveying device, and is screwed by the pre-screwing unit 41 and the screwing unit 42 on the two sides of the conveying belt to obtain a finished product.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and are not intended to limit the spirit and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by the technical solution of the present invention by those skilled in the art should fall into the protection scope of the present invention, and the technical contents claimed by the present invention have been fully recorded in the claims.
Claims (10)
1. A vacuum cup assembly production line is characterized by comprising a polishing and cleaning module, a veneer module, a specification putting module and a cup cover installation module which are sequentially connected;
the polishing and cleaning module comprises a polishing unit, a cleaning unit and a position adjusting unit which are sequentially arranged, the polishing unit is used for polishing the cup opening of the vacuum cup, the cleaning unit is used for cleaning dust generated by the polishing unit, and the position adjusting unit is used for adjusting the position of the vacuum cup;
the decorative sheet module comprises a position correction unit, a decorative sheet placing unit and a pressing unit which are sequentially arranged, wherein the position correction unit is used for correcting the position of the vacuum cup, the decorative sheet placing unit is used for placing decorative sheets on the vacuum cup, and the pressing unit is used for pressing and fixing the decorative sheets on the vacuum cup;
the specification putting module comprises a specification placing unit and a pressing unit which are sequentially arranged, wherein the specification placing unit is used for placing one end of a specification into the thermos cup, and the pressing unit is used for pressing the specification into the thermos cup;
the cup cover installation module comprises a pre-screwing unit and a screwing unit which are sequentially arranged, and the pre-screwing unit is used for pre-screwing the cup cover of the vacuum cup on the cup body by 180 degrees; the screwing unit is used for screwing the cup cover of the vacuum cup on the cup body.
2. A vacuum cup assembly line according to claim 1, characterized in that a first manipulator is arranged between the polishing and cleaning module and the decoration piece module, and a second manipulator is arranged between the decoration piece module and the specification putting module; and a carrying device is arranged between the specification putting module and the cup cover mounting module.
3. A thermos cup assembly line according to claim 1, characterized in that there are two groups of the patch modules.
4. A vacuum cup assembly production line according to claim 1, characterized in that the decoration piece module further comprises a detection unit for detecting whether the decoration piece is qualified or not, the vacuum cup assembly production line further comprises a recovery module for recovering the unqualified vacuum cups of the decoration piece.
5. The thermos cup assembly line of claim 1, wherein the position correcting unit includes:
the vacuum cup fixture comprises a base and a clamping device, and the clamping device is rotatably arranged on the base;
the first driving mechanism drives the clamping device to rotate.
6. A thermos cup assembly line according to claim 5, characterized in that the clamping device comprises two parallel clamping bars, at least one of which is rotatably arranged on the base.
7. A thermos cup assembly line according to claim 6, characterized in that the clamping device further comprises:
the fixed piece is fixedly arranged on the base between the two clamping rods;
the movable piece and the fixed piece are oppositely arranged and are arranged on the base between the two clamping rods in a sliding manner;
and the second driving mechanism drives the movable piece to move relative to the fixed piece.
8. A vacuum cup assembly line according to claim 5, characterized in that, the position correction unit further comprises a camera, the camera is arranged above the vacuum cup clamp through a bracket, the camera is electrically connected with an input end of a computer, and the first driving mechanism is electrically connected with an output end of the computer.
9. A thermos cup assembling line according to claim 1, wherein the decor sheet unit includes:
the ornament transferring mechanism comprises a sucker manipulator and a first moving device, the sucker manipulator is used for adsorbing the surface of the ornament, and the first moving device supports and enables the sucker manipulator to move;
the film tearing mechanism comprises a clamping jaw and a second moving device, the clamping jaw is used for clamping the protective film at the bottom of the decorative sheet, and the second moving device supports and enables the clamping jaw to displace.
10. A thermos cup assembly line according to claim 9,
the decoration piece placing unit also comprises a transfer mechanism, and the transfer mechanism is used for temporarily placing the decoration pieces;
the number of the ornament transferring mechanisms is two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020044300.0U CN211681298U (en) | 2020-01-09 | 2020-01-09 | Thermos cup assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020044300.0U CN211681298U (en) | 2020-01-09 | 2020-01-09 | Thermos cup assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211681298U true CN211681298U (en) | 2020-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020044300.0U Expired - Fee Related CN211681298U (en) | 2020-01-09 | 2020-01-09 | Thermos cup assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211681298U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111113184A (en) * | 2020-01-09 | 2020-05-08 | 珠海市华亚机械科技有限公司 | Thermos cup assembly line |
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2020
- 2020-01-09 CN CN202020044300.0U patent/CN211681298U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111113184A (en) * | 2020-01-09 | 2020-05-08 | 珠海市华亚机械科技有限公司 | Thermos cup assembly line |
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Granted publication date: 20201016 Termination date: 20220109 |