CN205788750U - A kind of remote controller on-line testing module, automatization's double track wire body produce module and automatic production line - Google Patents
A kind of remote controller on-line testing module, automatization's double track wire body produce module and automatic production line Download PDFInfo
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- CN205788750U CN205788750U CN201620758898.3U CN201620758898U CN205788750U CN 205788750 U CN205788750 U CN 205788750U CN 201620758898 U CN201620758898 U CN 201620758898U CN 205788750 U CN205788750 U CN 205788750U
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Abstract
The open a kind of remote controller on-line testing module of this utility model, described remote controller on-line testing module includes remote controller test equipment, workbench, the mechanical hand being installed on workbench and the clamping device being installed on mechanical hand；The clamp assemblies for capturing at least one remote controller simultaneously that described clamping device includes the installing rack being connected on mechanical hand, is fixed on installing rack.The invention also discloses and use automatization's double track wire body of this remote controller on-line testing module to produce module, also include double-track line module；And further disclose automatic production line.Automatization of the present utility model double track wire body produces module, it is capable of Real time auto measure remote controller, and arranged by the structure of double-track line module and be capable of plurality of operating modes, when remote controller on-line testing module failure, do not affect test and the operating of whole production line of remote controller.
Description
Technical field
This utility model relates to field of machinery automation, particularly relates to a kind of remote controller on-line testing module, automatization pair
Path body produces module and automatic production line.
Background technology
Along with development and the rising of human cost of science and technology, manufacturing industry is sought for mechanization and automatization, over nearly 20 years,
Manufacturing industry gradually researches and develops and uses automatic production line to realize the production automation.It addition, traditionally, detect infrared distant at needs
Control device, general by the artificial several buttons pressing remote controller, IR remote controller ATE receive be test for distant
Being decoded after the signal that control device sends, and judge test result artificially, it needs a large amount of artificial, and detection speed is slow, is difficult to
Realize automatization's batch testing.
Utility model content
This utility model aims to solve the problem that the existing automatic production line inefficient problem of manual detection remote controller, it is provided that one
Plant remote controller on-line testing module, it is possible to realize the detection of remote controller on a production line.
This utility model is achieved through the following technical solutions: this utility model provides a kind of remote controller on-line testing module,
For on-line testing remote controller, it includes that remote controller tests equipment, workbench, the mechanical hand being installed on workbench, Yi Jian
The clamping device being loaded on mechanical hand；Described clamping device includes the installing rack being connected on mechanical hand, is fixed on installing rack
The clamp assemblies for capturing at least one remote controller simultaneously.
Preferably, described clamp assemblies includes the multiple clamping components being arranged side-by-side, each clamping components include jaw and
For making jaw Guan Bi or separate finger cylinder, described jaw is installed in finger cylinder.
Preferably, described workbench is provided with for the interim buffer stopper placing remote controller, described buffer stopper is arranged
Having at least two groove position for accommodating remote controller, described buffer stopper is fixed on described workbench.
Preferably, described mechanical hand includes being sequentially connected with pedestal, the first rotary components, the second rotary components, the 3rd rotation
Turning assembly, described first rotary components, the second rotary components, the 3rd rotary components rotate about the z axis, described clamping device and the 3rd
Rotary components is connected.
Preferably, described remote controller test equipment includes body, for simulating pressing the click portion of button of remote controller, use
In the test fixture that remote controller is positioned, for receiving the signal receiving part of the signal that remote controller sends, for controlling
State the work of click portion and process the central control processing unit of the signal that described signal receiving part receives and for showing test
The display device of result, described click portion is arranged on described body, and described test fixture is arranged on described body, described letter
Number acceptance division is connected with described central control processing unit, and described display device is connected with described central control processing unit.
This utility model further provides for a kind of automatization double track wire body and produces module, and described automatization double track wire body produces
Module includes double-track line module and is installed on the remote controller on-line testing module of double-track line module side, described remote control
Device on-line testing module uses as above remote controller on-line testing module described in any one.
Preferably, described automatization line rail module includes frame, for placing at least one shifting of product or product parts
Dynamic plate, and be installed in frame for carrying the first rail set of movable plate in the normal mode, for improper
The second rail set of movable plate is carried under pattern；
Described frame be respectively provided on two sides with feed side and exit side, described first rail set includes for being placed with
The movable plate of product or product parts is transported to the first of exit side cyclic track assembly and for making movable plate from feed side
Be circulated back to first cyclic track assembly of feed side from exit side, described second rail set includes cyclic track on second
Assembly；
Described double-track line module also includes for making movable plate cyclic track assembly on first under off-order mode
And the thread replacing mechanism moved between cyclic track assembly on second.
Preferably, cyclic track group on cyclic track assembly, first time cyclic track assembly and second on described first
Part is provided with several working position, is provided with for stopping the movable plate stop cylinder at working position at described several working positions；
Described thread replacing mechanism includes that lift cylinder assembly, described lift cylinder assembly are installed on described first circulation rail
At least one working position of cyclic track assembly, institute at least one working position of road assembly and corresponding with this working position second
State lift cylinder assembly include top board and be arranged at the lift cylinder for jack-up top board below top board；Described thread replacing mechanism
Also include on the working position and second for making movable plate cyclic track assembly on first working position of cyclic track assembly it
Between the moving assembly of movement.
Preferably, on described first, cyclic track assembly is provided with two normal working positions, said two normal working position bag
Include the first normal working position, the second normal working position；On described second, cyclic track assembly is provided with two standby working positions, described
Two standby working positions include the first standby working position, the second standby working position.
This utility model further provides for a kind of automatic production line, and described automatic production line includes automatization's double-track line
Body produces module, and it is that as above automatization's double track wire body described in any one produces mould that described automatization double track wire body produces module
Group.
Implementing the beneficial effects of the utility model is: remote controller on-line testing module of the present utility model includes that remote controller is surveyed
Examination equipment, workbench, the mechanical hand being installed on workbench and the clamping device being installed on mechanical hand；Pass through clamping machine
Structure and mechanical hand will be tested on the test fixture of the remote controller automatic conveying in production line to remote controller test equipment,
Again the remote controller being completed is moved back in production line, it is possible to realize the on-line testing of remote controller.
Additionally, be sequentially connected with the automatization's double track wire body that can constitute automatic production line by several double-track line modules
Produce module and realize test automatically and the conveying of remote controller, drastically increase production efficiency, and, pass through this utility model
Double-track line module structure arrange, it is possible to realize plurality of operating modes, when certain station fault of automatic production line,
When breaking down etc. including remote controller on-line testing module, do not affect the test of remote controller, and then do not affect whole automatic metaplasia
Produce the operating of line.
Accompanying drawing explanation
Fig. 1 is the signal of the automatic production line using double-track line module according to preferred embodiment of the present utility model
Figure；
Fig. 2 is the schematic perspective view of the double-track line module according to this utility model preferred embodiment；
Fig. 3 is the schematic perspective view of another angle of the double-track line module shown in Fig. 2；
Fig. 4 is the top view of the double-track line module shown in Fig. 2；
Fig. 5 is the side view of the double-track line module shown in Fig. 2；
Fig. 6 is the schematic perspective view of the double-track line module of another embodiment, and it uses another kind of thread replacing mechanism；
Fig. 7 is the side view of the double-track line module of Fig. 6；
Fig. 8 is the schematic perspective view of the pallet for placing product；
Fig. 9 is the schematic perspective view of cyclic track assembly on first of the double-track line module shown in Fig. 2；
Figure 10 is the mechanical hand according to an embodiment of the present utility model and the axonometric chart of workbench；
Figure 11 is the schematic perspective view of the mechanical hand of the remote controller on-line testing module of Figure 10；
Figure 12 is the schematic perspective view of the remote controller test equipment of the remote controller on-line testing module of Figure 10；
Figure 13 is the schematic perspective view of the buffer stopper of the remote controller on-line testing module of Figure 10；
Figure 14 is the schematic perspective view of the clamping device of the remote controller on-line testing module of Figure 10；
Figure 15 is the schematic perspective view of the clamping device according to another embodiment.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is further detailed.
As it is shown in figure 1, the utility model discloses a kind of automatic production line, described automatic production line 100 includes line
Module supply line 10, described wire body modular transportation line 10 includes several double-track line module 1 being sequentially connected with.This utility model
Inventor by long-term design and improvement, obtained the double-track line module 1 with innovative design of the present utility model,
Double-track line module 1 of the present utility model uses modular structure, can be according to the needs of automatic production line 100, successively
Connecting the double-track line module 1 of requirement, this double-track line module 1 can carry out manual behaviour at some stations easily
Make, carry out automation mechanized operation at the external automation equipment of other stations, such as, assemble or test, such as: distant shown in Fig. 1
Control device on-line testing module 6, certainly can also other automation equipment the most external, such as: can also is that this practicality is newly
What other automation equipment of the applicant of type application in first patent or those skilled in the art were understood is applicable to product
The automation equipment assemble, detecting or packing.The more important thing is, double-track line module 1 of the present utility model is capable of multiple
Operational mode, the station in external certain the automation equipment fault of automatic production line 100 or certain double-track line module 1
When breaking down etc., such as: the remote controller on-line testing module 6 shown in Fig. 1, do not affect whole automatic production line 100
Operating, and also there is the various selectable patterns such as quality inspection pattern and bypass mode, this double-track line module 1 can be suitable for
In various automatic production lines 100, such as: remote controller automatic production line, mobile phone automatized production line etc..Below will be to double track
Wire body module 1 and remote controller on-line testing module 6 are described in detail.
As it is shown in figure 1, the utility model discloses a kind of automatization's double track wire body using remote controller on-line testing module
Producing module, described automatization double track wire body produces module and includes double-track line module 1 and be mounted side by side in double track wire body mould
The remote controller on-line testing module 6 of block side, below will be to double-track line module 1, remote controller on-line testing module 6 and double track
Wire body module 1, the relative position relation of remote controller on-line testing module 6 and interactively are described in detail.
Such as Fig. 2 to Fig. 5, the double-track line module 1 of first embodiment of the present utility model includes frame 19, is used for placing product
Product or the movable plate 13 of product parts (being remote controller parts in the application), be installed in frame 19 at normal mode
First rail set 11 of lower conveying movable plate, for carrying the second rail set 12 of movable plate under off-order mode；Institute
That states frame 19 is respectively provided on two sides with feed side 191 and exit side 192, and described first rail set 11 includes for being placed with
The movable plate of product or product parts from feed side 191 be transported to the first of exit side 192 cyclic track assembly 111 and for
Movable plate 13 is made to be circulated back to first cyclic track assembly 112 of feed side 191, described second track dress from exit side 192
Put 12 and include cyclic track assembly 121 on second.
Refering to Fig. 1 and Fig. 8, described double-track line module 1 also include being positioned on movable plate 13 for receive product or
The pallet 16 of product parts, described pallet 16 is designed according to the shape and size of product or product parts, for by product
Or product parts is preferably housed in pallet 16, described pallet 16 can be arranged as required to several installing space, in this reality
Execute in example, described pallet 16 be provided with for house remote controller four installing spaces 161.
Refering to Fig. 2 to Fig. 5, in this utility model, described double-track line module 1 also includes for making movable plate 13
The thread replacing mechanism 15 moved between cyclic track assembly 121 on cyclic track assembly 111 and second on one；So that when double
When path module 1 or external automation equipment fault, (under off-order mode), such as remote controller on-line testing module 6 occur
During fault, movable plate 13 cyclic track assembly 111 from first can be made to move to cyclic track assembly 121 on second,
On two, cyclic track assembly 121 carries out manual operations, then from next adjacent second cyclic track assembly 121 return on first
Cyclic track assembly 111, returns to normal mode and runs, from without because of the automation equipment external with double-track line module 1
Fault, affects the operating of whole automatic production line.
More specifically, in the present embodiment, as shown in Figures 2 to 5, cyclic track assembly 111 on described first,
Once on cyclic track assembly 112 and second, cyclic track assembly 121 is provided with several working position 17, in described several work
Position 17 is provided with for stopping the movable plate 13 stop cylinder 181 at working position.When movable plate 13 cyclic track assembly along first
111, on first time cyclic track assembly 112 and second, cyclic track assembly 121 moves, when moving to a certain working position 17,
Stop that cylinder 181 works, movable plate 13 is stopped and is positioned at a certain working position 17, in order to automation equipment or manually carry out
Operation.
As shown in Figures 2 to 5, in the present embodiment, cyclic track assembly 111 is provided with two normal work on described first
Position, the normal working position of said two includes the first normal normal working position 172 of working position 171, second；In the normal mode, put
The movable plate 13 cyclic track assembly 111 along first being equipped with product or product parts moves, and moves from the first normal working position 171
Moving the second normal working position 172, the mechanical hand of staff or automation equipment is at the first normal working position 171 or the second
Product or the product parts placed on movable plate 13 are operated by normal working position 172, then it is adjacent to be sequentially moved to next
Cyclic track assembly 111 on the first of double-track line module 1, moves to second from its first normal working position 171 and normally works
Position 172.On second, cyclic track assembly 121 is provided with two standby working positions, and the standby working position of said two includes that first is standby
Working position the 173, second standby working position 174, in a failure mode, is placed with the movable plate 13 of product or product parts along double track
On the first of wire body module 1, the first of cyclic track assembly 111 the normal working position 171 moves to cyclic track assembly on second
The first standby working position 173 of 121, then along second, cyclic track assembly 121 moves to the second standby working position 174, continues
Move to the first of cyclic track assembly 121 the standby working position 173 on the second of adjacent double-track line module 1, be then return to phase
First normal working position 171 of cyclic track assembly 111 on the first of adjacent double-track line module 1.Under quality inspection pattern, press matter
Inspection button, is placed with movable plate 13 cyclic track assembly 111 along the first of double-track line module 1 of product or product parts
First normal working position 171 moves to the first of cyclic track assembly 121 the standby working position 173 on second, then presses quality inspection and press
Button, puts back to movable plate 13 by product or product parts, and the movable plate 13 being placed with product or product parts circulates rail along first
The normal working position 171 of the first of road assembly 111 moves to the second normal working position 172.In bypass mode, rail is circulated on first
The stop cylinder 181 of the normal working position 172 of the second of road assembly 111 does not works, and is placed with the movable plate of product or product parts
13 along the first of double-track line module 1 the first of cyclic track assembly 111 normal working position 171 to be sequentially moved to next adjacent
Double-track line module 1 first on the first normal working position 171 of cyclic track assembly 111.It is understood that described
On one, cyclic track assembly 111 can also arrange more normal working position, and on described second, cyclic track assembly 121 can phase
More standby working position is set with answering；The quantity of described normal working position and standby working position can set as required
Put, be not limited to two of the present embodiment, can be three, four the most multiple, preferably two, be capable of this practicality
On the basis of novel utility model purpose, structure is the compactest, and is easy to the connection between double-track line module.
It is noted that owing to, under fault mode or quality inspection pattern, movable plate 13 needs to circulate rail from first
The normal working position 171 of the first of road assembly 111 moves to the first of cyclic track assembly 121 the standby working position 173 on second, because of
And in preferred embodiment of the present utility model, remote controller is just being transported to described second by described remote controller on-line testing module 6
Often in movable plate 13 top tray on working position 172 so that the design more reasonable structure of whole double-track line module 1.
As shown in Figures 2 to 7, in this utility model, described double-track line module 1 includes for making movable plate 13
The thread replacing mechanism 15 of movement between cyclic track assembly 121 on cyclic track assembly 111 and second on one, in the present embodiment,
First normal working position 171 and the corresponding first standby working position 173 are installed thread replacing mechanism 15；May be appreciated
It is, in other embodiments, it is also possible to pacify on the second normal working position 172 and the corresponding second standby working position 174
Dress thread replacing mechanism 15；It is preferable that install thread replacing mechanism 15 at the first normal working position 171 and the first standby working position 173,
Make when the automation equipment (such as remote controller on-line testing module 6) being connected with the second normal working position 172 breaks down, energy
In time the movable plate 13 being placed with product or product parts is moved to the first standby working position from the first normal working position 171
173, carry out follow-up operation.
As shown in Figures 2 to 5, in the present embodiment, described thread replacing mechanism 15 includes lift cylinder assembly 151, described liter
Sending down the abnormal ascending QI cylinder component 151 is installed on described first the first of cyclic track assembly 111 normal working position 171 and normal with first
The first of cyclic track assembly 121 standby working position 173 on the second of working position 171 correspondence, described lift cylinder assembly 151 wraps
Include top board 1511 and be arranged at the lift cylinder 1512 for jack-up top board below top board 1511.Described thread replacing mechanism 15 is also
Including for making movable plate 13 cyclic track on the first of cyclic track assembly 111 normal working position 171 and second on first
The moving assembly 152 of movement between first standby working position 173 of assembly 121.As long as it is understood that can be reliable and stable
Make movable plate thread replacing mechanism of movement between cyclic track assembly 121 on cyclic track assembly 111 and second on first
Version is used equally to this utility model, and such as the present embodiment specifically uses applicant of the present utility model in first patent Shen
The lift cylinder assembly 151 please mentioned in CN2016103215945, CN2016103230409 and position moving assembly 152,
This does not repeats.Can also use the scheme of the thread replacing mechanism 15 ' of this utility model the second embodiment, i.e. applicant is in the most special
The thread replacing mechanism 15 ' (refering to Fig. 6 and Fig. 7) of application in profit application CN2016105220971；The version of these thread replacing mechanisms
Can be incorporated into by way of reference in this utility model.
With continued reference to Fig. 3, described frame 19 is provided with the first fixed plate 193 and the second fixed plate 194, and described first fixes
Plate 193 is positioned at the top of the second fixed plate 194；Cyclic track assembly 121 on cyclic track assembly 111 and second on described first
Being installed in the first fixed plate 193, described first time cyclic track assembly 112 is installed in the second fixed plate 194.
In the present embodiment, on described first, cyclic track assembly 111 is as legend, cyclic track assembly on described second
121, the structure of first time cyclic track assembly 112 is similar with cyclic track assembly 111 on first.Cyclic track on described first
Assembly 111 includes one group of first upper rail 113, be installed on the first upper rail 113 first on drive belt 114 and for
Drive to drive on first and drive motor 115 on the first of belt 114 shuttling movement, on first, drive motor 115 to be connected to first
On upper driving belt 114；In the normal mode, when movable plate 13 is positioned on first on driving belt 114, drive on first
Under the driving of motor 115, movable plate 13 drives belt 114 to drive on first, slides, from first just along the first upper rail 113
Often working position 171 moves to the second normal working position 172.
On described second cyclic track assembly 121 include one group of second upper rail, be installed on the second upper rail second
Upper driving belt and drive motor on the second of endless belt motion for driving to drive on second, wherein, drives on second
Motor is connected on second drive on belt；In a failure mode, when movable plate 13 is positioned on second on driving belt, the
Driving under the driving of motor on two, movable plate 13 drives belt drive on second, slides along the second upper rail, standby from first
Working position 173 moves to the second standby working position 174.
As shown in Figures 2 and 3, it is worth mentioning at this point that, described first rail set 11 also include for make movable plate 13 from
Exit side 192 is circulated back to first time cyclic track assembly 112 of feed side 191, when movable plate 13 is several along be sequentially connected with
When double-track line module 1 moves to last double-track line module 1, then from last double-track line module 1 by first
Lower cyclic track assembly 112 is circulated back to first double-track line module 1, so that movable plate 13 is sequentially connected with several
Loopy moving on double-track line module 1, it is achieved the installing continuously, detect and produce, such as of product or product parts: use double track
The remote controller automatic production line of wire body module 1 can complete the installation of a remote controller for 100,10 seconds, detect and pack.
Similarly, described first time cyclic track assembly 112 includes one group of first lower guideway, is installed on the first lower guideway
First time driving belt and for drive first time drive endless belt motion first time driving motor, wherein, first
Lower driving motor is connected to first time and drives on belt；When movable plate 13 is positioned at first time and drives on belt, drive at first time
Under the driving of dynamic motor, movable plate 13 is driven belt drive by first time, slides along the first lower guideway, from double-track line module 1
Exit side 192 move to feed side 191.
It is understood that circulate on cyclic track assembly, first time cyclic track assembly and second on described first
The structure of rail assembly is not limited to the structure of above-described embodiment, if can make movable plate along first cyclic track assembly,
The structure that once on cyclic track assembly and second, cyclic track assembly moves is used equally to this utility model.On described first
Drive the motor driving on motor 115, second motor, first time driving motor that those skilled in the art can be used to commonly use, its chi
Very little and specification can select as required.
Use double-track line module 1 of the present utility model can realize plurality of operating modes, respectively normal mode, fault
Pattern, quality inspection pattern, defective products tupe and bypass mode；Can set as required one therein, two kinds, three
Kind, four kinds of even five kinds patterns.Thus, the utility model discloses the operation method of a kind of double-track line module, described operation
Method includes normal mode, under described normal mode, comprises the steps: to be placed with the movable plate edge of product or product parts
On the first of double-track line module, cyclic track assembly 111 is sequentially moved on the first of next adjacent double-track line module 1
Cyclic track assembly 111.More specifically, in the present embodiment, under described normal mode, S11 is comprised the steps:: place
There is movable plate 13 cyclic track assembly 111 along the first of double-track line module 1 of product or product parts, from the first normal work
Make position 171 and move to the second normal working position 172；S12: the movable plate 13 being placed with product or product parts is sequentially moved to again
The first of cyclic track assembly 111 normal working position 171 on the first of next adjacent double-track line module 1.Described normal mode
The production model that formula is the most conventional, in the normal mode, automatic production line carries out the production procedure of routine.
Described operation method also includes fault mode, under described fault mode, comprise the steps: to be placed with product or
The movable plate of product parts cyclic track assembly 111 along the first of double-track line module 1 moves to second by thread replacing mechanism
Upper cyclic track assembly 121；It is sequentially moved to cyclic track assembly 121 on the second of adjacent double-track line module again, then leads to
Cross thread replacing mechanism 15 and return to cyclic track assembly 111 on the first of adjacent double-track line module 1.More specifically, in this enforcement
In example, under described fault mode, comprise the steps: S21: be placed with the movable plate 13 of product or product parts along double-track line
On the first of module 1, the first of cyclic track assembly 111 the normal working position 171 moves to cyclic track assembly 121 on second
The first standby working position 173, then cyclic track assembly 121 moves to the second standby working position 174, S22 along second: place
The movable plate 13 having product or product parts is sequentially moved to cyclic track assembly 121 on the second of adjacent double-track line module 1
The first standby working position 173, be just then return on the first of adjacent double-track line module 1 the first of cyclic track assembly 111
Often working position 171.
Described fault mode is that the automation equipment that a certain double-track line module 1 with automatic production line is connected event occurs
Operational mode during barrier, the i.e. automation equipment of automatic production line 100 break down, it is impossible to cyclic track assembly on first
When the product placed on movable plate 13 on the normal working position 172 of the second of 111 or product parts operate, mobile by making
Plate 13 moves to the first standby working position 173, moves again to the second standby working position 174, by artificial in this operation to product
Product or product parts operate, and are then return to next adjacent double-track line module 1, thus do not interfere with next adjacent
Double-track line module 1 so that the operation of whole automatic production line 100.
Described operation method also includes defective products tupe, under defective products tupe, comprises the steps: to place
The movable plate cyclic track assembly 111 along the first of double-track line module 1 having product or product parts is moved by thread replacing mechanism
Move cyclic track assembly 121 on second, take out product or product parts.More specifically, in the present embodiment, mobile when finding
When the product of plate placement or product parts are substandard product, remove button by pressing defective products and enter defective products process mould
Formula, under defective products tupe, comprises the steps: S31: be placed with movable plate 13 edge of substandard product or product parts
On the first of double-track line module 1, the first of cyclic track assembly 111 the normal working position 171 moves to cyclic track group on second
First standby working position 173 of part 121, takes out substandard product or product parts.Described defective products tupe, i.e. works as quality inspection
Personnel or Workers find the pattern used when product or product parts are defective products, permissible by defective products tupe
Underproof product on certain double-track line module of automatic production line 100 or product parts are processed so that no
Qualified product or product parts do not enter next process, it is possible to be effectively improved production efficiency.
Described operation method also includes quality inspection pattern, under quality inspection pattern, comprises the steps: to be placed with product or product
The movable plate of part cyclic track assembly 111 along the first of double-track line module 1 moves to follow on second by thread replacing mechanism
Loop orbit assembly 121, takes out product or product parts carries out quality inspection；The step for similar to the step of defective products tupe；
But quality inspection pattern still further comprises following steps: again the product qualified through quality inspection or product parts are put back to movable plate
13, movable plate cyclic track assembly 111 order along the first of double-track line module 1 being placed with product or product parts is mobile
Cyclic track assembly 111 on the first of next adjacent double-track line module 1, hence into next operation；By by matter
Examine qualified product or product parts is placed again into double-track line module, do not result in the qualified product of quality inspection or product parts
Loss.More specifically, in the present embodiment, quality inspection pattern is entered, under quality inspection pattern, including following by pressing quality inspection button
Step: S31: be placed with movable plate 13 cyclic track assembly 111 along the first of double-track line module 1 of product or product parts
The first normal working position 171 move to the first of cyclic track assembly 121 the standby working position 173 on second, take out product or
Product parts carries out quality inspection；S32: press quality inspection button again, puts back to movable plate 13 by product or product parts, be placed with product or
The movable plate 13 of product parts the first of cyclic track assembly 111 normal working position 171 along first moves to the second normal work
Make position 172.Described quality inspection pattern, i.e. inspects product or the installation of product parts by random samples as quality inspection personnel or client or whether quality closes
The pattern used during lattice, such as can set and often run 20 products or product parts, i.e. automatically into a quality inspection pattern, logical
Cross quality inspection pattern can the product on automatic production line 100 or product parts be inspected by random samples in real time, do not affect normal work
Industry, it is possible to be effectively improved production efficiency, and conveniently product or product parts carried out quality testing.
Described operation method also includes bypass mode, in bypass mode, comprises the steps: to be placed with product or product
The movable plate 13 of part cyclic track assembly 111 along the first of double-track line module 1 is sequentially moved to next adjacent double track
Cyclic track assembly 111 on the first of wire body module 1.More specifically, in the present embodiment, pressing bypass button enters bypass
Pattern, in bypass mode, comprises the steps: the stop cylinder 181 of the second normal working position 172 of double-track line module 1
Do not work, be placed with movable plate 13 cyclic track assembly 111 along the first of double-track line module 1 of product or product parts
First normal working position 171 is sequentially moved on the first of next adjacent double-track line module 1 the of cyclic track assembly 111
One normal working position 171, does not carries out stopping operation at the second normal working position 172.Described bypass mode, i.e. works as automated production
Certain double-track line module of line is served only for simple conveying products or product parts, it is not necessary to when operating, can use side
Road pattern, saves the time, and provides production efficiency.
As it has been described above, automatic production line 100 of the present utility model includes using the automatic of remote controller on-line testing module 6
Changing double track wire body and produce module, automatization's double track wire body of described employing remote controller on-line testing module 6 produces module and includes double
Path module 1 and be installed on the remote controller on-line testing module 6 of double-track line module 1 side.
In this utility model, described double-track line module 1 includes oneself for coordinating with remote controller on-line testing module 6
Dynamic operation position, and when remote controller on-line testing module 6 breaks down, for distant to what double-track line module 1 carried
Control device carries out the manual operation position of artificial treatment.The side of double-track line module 1 is located at (near double-track line in the described position that is automatically brought into operation
On the first of module, the side of cyclic track assembly 111 is arranged), another of double-track line module is located in described manual operation position
Side (side of cyclic track assembly 121 is arranged on the second of double-track line module), is preferable to carry out of the present utility model
In example, described in be automatically brought into operation position and be located at the second of cyclic track assembly 111 the normal working position 172 on first.Described manual operation
The second of cyclic track assembly 121 the standby working position 174 on second is located in position.When with to be automatically brought into operation the remote controller that position is connected online
There is mistake in test module 6, it is impossible to when testing remote controller, by making movable plate 13 move to the second standby working position
174, in manual operation position, remote controller is processed, do not interfere with next adjacent automatization's double track wire body produce module,
Or even the operation of whole automatic production line 100, it is effectively improved production efficiency.
In this utility model, described automatic production line is remote controller automatic production line, described remote controller automatization
Production line includes that module installed by conducting resinl, spring installs module, remote controller on-line testing module, housing pressing module, remote controller
The modules such as on-line testing module, radium-shine mark module.In this utility model, main protection remote control device on-line testing module 6 with
And using automatization's double track wire body of remote controller on-line testing module to produce module, other automation equipment is being existed by the applicant
Other patent application is protected；Structure and the method for operation to double-track line module 1 have been described in detail above, with
Lower by the relative position relation to remote controller on-line testing module 6 and remote controller on-line testing module 6 with double-track line module 1
And interactively is described in detail.
As it is shown in figure 1, the remote controller on-line testing module 6 of the present embodiment is for on-line testing remote controller, it is arranged on production
On the automatic production line of remote controller, such as, it is arranged on the side of double-track line module 1.
Shown in Fig. 1 and Figure 10, Figure 14, described remote controller on-line testing module 6 includes that remote controller tests equipment 61, work
Station 62, the mechanical hand 63 being installed on workbench 62 and the clamping device 64 being installed on mechanical hand 63.
As shown in figure 14, described clamping device 64 includes the installing rack 641 being connected on mechanical hand 63, is fixed on installing rack
The clamp assemblies 642 for 4 remote controllers of crawl simultaneously on 641.Specifically, as shown in figure 14, described clamp assemblies 642
Including 4 clamping components 643 being arranged side-by-side.Each clamping components 643 include jaw 644 and for making jaw 644 close or
Separate finger cylinder.Described jaw 644 is installed in finger cylinder 645.
In another embodiment, as shown in figure 15, described clamp assemblies 642A includes 2 clamping components being arranged side-by-side
643A, each clamping components 643A include that jaw 644A is for making jaw 644A Guan Bi or separate finger cylinder 645A, described folder
Pawl 644A is installed in finger cylinder 645A.
It is understood that the quantity of the groove position about clamping components and buffer stopper, can be 4, it is also possible to be 2,
Can also be other quantity, can arrange as the case may be.
Additionally, as shown in figure 13, described workbench 62 is provided with for the interim buffer stopper 65 placing remote controller, described
Being provided with 4 groove positions 654 for accommodating remote controller on buffer stopper 65, described buffer stopper 65 is fixed on described workbench 62.
Groove position 654 just can accommodate remote controller.Described buffer stopper 65 places remote controller for temporarily.Thus, it is possible to do not affect production
The productive temp of line, production efficiency is higher.
As shown in Fig. 1, Figure 10, Figure 11, described mechanical hand 63 includes pedestal the 631, first rotary components being sequentially connected with
632, the second rotary components the 633, the 3rd rotary components 634, described first rotary components the 632, second rotary components the 633, the 3rd
Rotary components 634 rotates about the z axis, and described clamping device 64 is connected with the 3rd rotary components 634.In the present embodiment, the 3rd rotation
Turn assembly 634 for rotary shaft.
Such as Figure 10, shown in 11, described mechanical hand 63 includes pedestal the 631, first rotary components 632, second being sequentially connected with
Rotary components the 633, the 3rd rotary components 634, described first rotary components the 632, second rotary components the 633, the 3rd rotary components
634 rotate the most in the horizontal plane, and described clamping device 64 is connected with the 3rd rotary components 634.At the present embodiment
In, the first rotary components 632 can be rotatably mounted on pedestal 631 about the z axis, and the anglec of rotation is 0 to 180 degree；Second rotation group
Part 633 can be rotatably mounted on the first rotary components 632 the most in the horizontal plane, and the anglec of rotation is 0 to 360 degree；3rd rotation
Turning assembly 634 is rotary shaft, is installed on the second rotary components 633, and the anglec of rotation is 0 to 360 degree.By described mechanical hand 63
Structure, can make around mechanical hand 63 can about the z axis from remote controller test equipment 61 test fixture just rotating above second
Often working position 172.It is understood that the mechanical hand 63 being capable of above-mentioned effect is used equally to this utility model, it is not limited to
Mechanical hand 63 in diagram, such as: applicant's earlier patent application CN2015204060389 of the present utility model can also be used
The structure of the mechanical hand 63 of middle application.
The remote controller test equipment 61 of the present embodiment includes body 610, for simulating the click of the button of pressing remote controller
Portion 612, for remote controller is positioned test fixture 613, for receiving the signal receiving part of the signal that remote controller sends
(not shown), for controlling the work of described click portion and processing the central control of the signal that described signal receiving part receives and process single
Unit (not shown) and for showing the display device 619 of test result.Wherein, described click portion 612 is arranged on described body
On 610, described test fixture 613 is arranged on described body 610, described signal receiving part and described central control processing unit
Connecting, described display device 619 is connected with described central control processing unit.Wherein, remote controller can be IR remote controller, also
It can be RF remote.
The remote controller test concrete structure of equipment and operation principle, be referred to Application No. CN2015101247627,
The Chinese patent application of CN2015101266717, CN2015205496681, the mode quoted herein by entirety by these
First patent application introduces at this.
The remote controller test equipment 61 of this embodiment, after 4 remote controllers being positioned by test fixture 613, in
Centre controls processing unit and controls click portion 612, makes the button of click portion 612 simulation pressing remote controller；Signal receiving part receives distant
The signal that control device sends, central control processing unit receives the signal that described signal receiving part sends, is decoded into by signal to be measured
Waveshape signal, and waveshape signal to be measured is compared with reference waveform signal；Then in display device 619, comparison is shown
Result.If waveshape signal to be measured is inconsistent with reference waveform signal, then in display device 619, show this button detected
Defective；If waveshape signal to be measured is consistent with reference waveform signal, then in display device 619, show this button detected
Qualified.Carry out the method for testing contrasted above by detection waveshape signal to be measured and reference waveform signal, specifically can use and send out
Person of good sense's method of testing disclosed in front case (publication No.: CN103344912A).
In preferred embodiment of the present utility model, described remote controller on-line testing module 6, the changing of double-track line module 1
Drive on line mechanism 15, first drive on motor 115, second motor, first time driving motor respectively be electrically connected with the controller,
Under normal work, drive motor to drive motor operation 115, first time on first, drive movable plate 13 module supply line along the line
On the first of the double-track line module 1 of 10,111, first time cyclic track assembly 131 loopy moving of cyclic track assembly, moves to
When the automatization's double track wire body using remote controller on-line testing module 6 produces module, the mechanical hand of remote controller on-line testing module 6
Remote controller on this second normal working position is transported on test fixture 613 by 63, and remote controller test equipment 61 is to remote controller
Automatically detect.When remote controller on-line testing module 6 breaks down, send signal to central control processing unit, by controlling
Device processed controls to drive on thread replacing mechanism 15, second work of motor, and movable plate 13 cyclic track assembly 111 from first moves to
Cyclic track assembly 121 on second, carries out artificial treatment at the second standby working position to remote controller.
Double-track line module 1 of the present utility model is additionally provided with control knob 143 (as shown in Figure 3), described control knob
Include but not limited to that start key, Pause key, stop key, quality inspection button, defective products remove button, bypass button etc., can basis
Needs are configured, and described control knob electrically connects with described central control processing unit, process single by the control of described central authorities
Unit controls the operating of all parts, such as: clicks on stop key, sends signal by central control processing unit, it is possible to stop the
Drive on one and drive motor, first time driving motor on motor 115, second, stop cylinder 181 and the operating of thread replacing mechanism,
The control circuit of described control knob and central control processing unit can be real by prior art by those skilled in the art
Existing, as long as being capable of that double-track line module 1 is controlled the control knob of function and central control processing unit is used equally to this
Utility model, described control knob can be configured as required.
Implement automatization of the present utility model double track wire body and produce module, at least have the advantages that
One, double-track line module of the present utility model uses modular structure, it is possible to according to the need of automatic production line
Want, connect the double-track line module of requirement, and this double-track line module can enter by the most external automation equipment
Row automation mechanized operation, is remotely controlled the Real time auto measure of device including remote controller on-line testing module 6 of the present utility model.Heavier
, double-track line module of the present utility model is capable of plurality of operating modes, in remote controller on-line testing module 6 fault
Time, do not affect the operating of whole automatic production line, and also there is the various selectable moulds such as quality inspection pattern and bypass mode
Formula, this double-track line module can be applicable to various automatic production line, such as: remote controller automatic production line, mobile phone are certainly
Dynamicization production line etc..Automatic production line of the present utility model constitutes line by arranging several double-track line module being sequentially connected with
Module supply line realizes the automatic transport of product or product parts, it is possible to drastically increase production efficiency, effectively saves
Save artificial.Further, arranged by the structure of double-track line module of the present utility model, it is possible to realize plurality of operating modes,
During certain plant failure of automatic production line, the movable plate being placed with product or product parts can be existed by thread replacing mechanism
Switch over operation between first rail set and the second rail set, do not affect the operating of whole automatic production line.
Two, automatization of the present utility model double track wire body production module includes remote controller test equipment, workbench, is installed on
Mechanical hand on workbench and the clamping device being installed on mechanical hand；Described clamping device includes being connected on mechanical hand
Installing rack, the clamp assemblies for capturing at least one remote controller simultaneously that is fixed on installing rack；By clamping device and
Mechanical hand will be tested on the test fixture of the remote controller automatic conveying in production line to remote controller test equipment, then will
The remote controller being completed moves back in production line, it is possible to realize the on-line testing of remote controller.
In description of the present utility model, it is to be understood that term " first ", " second " etc. are only used for describing purpose,
And it is not intended that indicate or hint relative importance.In description of the present utility model, except as otherwise noted, the containing of " multiple "
Justice is two or more.Embodiment the most of the present utility model, the ordinary skill people of this area
Member is understood that in the case of without departing from principle of the present utility model and objective and these embodiments can be carried out multiple change
Changing, revise, replace and modification, scope of the present utility model is limited by claim and equivalent thereof.
Claims (10)
1. a remote controller on-line testing module, for on-line testing remote controller, it is characterised in that described remote controller on-line testing
Module includes remote controller test equipment, workbench, the mechanical hand being installed on workbench and the clamping being installed on mechanical hand
Mechanism；Described clamping device include the installing rack being connected on mechanical hand, be fixed on installing rack capture at least for simultaneously
The clamp assemblies of one remote controller.
Remote controller on-line testing module the most according to claim 1, it is characterised in that described clamp assemblies includes and deploying
The multiple clamping components put, each clamping components includes jaw and for making jaw Guan Bi or separate finger cylinder, described folder
Pawl is installed in finger cylinder.
Remote controller on-line testing module the most according to claim 2, it is characterised in that be provided with on described workbench for
The interim buffer stopper placing remote controller, described buffer stopper is provided with at least two groove position for accommodating remote controller, described slow
Rush block to be fixed on described workbench.
Remote controller on-line testing module the most according to claim 3, it is characterised in that described mechanical hand includes being sequentially connected with
Pedestal, the first rotary components, the second rotary components, the 3rd rotary components, described first rotary components, the second rotary components,
3rd rotary components rotates about the z axis, and described clamping device and the 3rd rotary components are connected.
Remote controller on-line testing module the most according to claim 4, it is characterised in that described remote controller test equipment includes
Body, for simulate pressing remote controller button click portion, for the test fixture that remote controller is positioned, for receiving
The signal receiving part of the signal that remote controller sends, for controlling the work of described click portion and processing what described signal receiving part received
The central control processing unit of signal and for showing the display device of test result, described click portion is arranged on described body
On, described test fixture is arranged on described body, and described signal receiving part is connected with described central control processing unit, described
Display device is connected with described central control processing unit.
6. automatization's double track wire body produces module, it is characterised in that described automatization double track wire body produces module and includes double
Path module and be installed on the remote controller on-line testing module of double-track line module side, described remote controller on-line testing
Module uses the remote controller on-line testing module as described in claim 1 to 5 any one.
Automatization the most according to claim 6 double track wire body produces module, it is characterised in that described automatization line rail module
Including frame, for placing at least one movable plate of product or product parts, and be installed in frame for normally
The first rail set of movable plate is carried, for carrying the second rail set of movable plate under off-order mode under pattern；
Described frame be respectively provided on two sides with feed side and exit side, described first rail set includes for being placed with product
Or the movable plate of product parts is transported to the first of exit side cyclic track assembly and for making movable plate from going out from feed side
Material side is circulated back to first time cyclic track assembly of feed side, and described second rail set includes cyclic track group on second
Part；
Described double-track line module also includes for making movable plate cyclic track assembly and on first under off-order mode
The thread replacing mechanism moved between cyclic track assembly on two.
Automatization the most according to claim 7 double track wire body produces module, it is characterised in that cyclic track on described first
On assembly, first time cyclic track assembly and second, cyclic track assembly is provided with several working position, in described several work
Position is provided with for stopping the movable plate stop cylinder at working position；
Described thread replacing mechanism includes that lift cylinder assembly, described lift cylinder assembly are installed on cyclic track group on described first
At least one working position of cyclic track assembly, described liter at least one working position of part and corresponding with this working position second
Sending down the abnormal ascending QI cylinder component includes top board and is arranged at the lift cylinder for jack-up top board below top board；Described thread replacing mechanism also wraps
Include and move between the working position of cyclic track assembly on the working position and second for making movable plate cyclic track assembly on first
Dynamic moving assembly.
9. produce module according to the automatization's double track wire body described in claim 7 or 8, it is characterised in that circulate on described first
Rail assembly is provided with two normal working positions, and the normal working position of said two includes the first normal working position, second normally works
Position；On described second, cyclic track assembly is provided with two standby working positions, and the standby working position of said two includes the first standby work
Make position, the second standby working position.
10. an automatic production line, it is characterised in that described automatic production line includes that automatization's double track wire body produces mould
Group, it is the automatization's line rail module as described in claim 6 to 9 any one that described automatization double track wire body produces module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620758898.3U CN205788750U (en) | 2016-07-17 | 2016-07-17 | A kind of remote controller on-line testing module, automatization's double track wire body produce module and automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620758898.3U CN205788750U (en) | 2016-07-17 | 2016-07-17 | A kind of remote controller on-line testing module, automatization's double track wire body produce module and automatic production line |
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| Publication Number | Publication Date |
|---|---|
| CN205788750U true CN205788750U (en) | 2016-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620758898.3U Active CN205788750U (en) | 2016-07-17 | 2016-07-17 | A kind of remote controller on-line testing module, automatization's double track wire body produce module and automatic production line |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108280986A (en) * | 2018-02-24 | 2018-07-13 | 温州宝德电气有限公司 | A kind of automated test device of RF remote |
| CN108922160A (en) * | 2018-07-10 | 2018-11-30 | 青岛元启智能机器人科技有限公司 | A kind of remote controller key detection method |
| CN109894761A (en) * | 2019-02-27 | 2019-06-18 | 江苏爱仕达电子有限公司 | The automatic welding and test method of Bluetooth voice remote controller circuit board |
| CN110675617A (en) * | 2019-10-30 | 2020-01-10 | 珠海格力智能装备有限公司 | Method and device for detecting remote controller |
| CN111055119A (en) * | 2019-12-31 | 2020-04-24 | 奇士达智能科技股份有限公司 | Toy remote controller assembling production line |
-
2016
- 2016-07-17 CN CN201620758898.3U patent/CN205788750U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108280986A (en) * | 2018-02-24 | 2018-07-13 | 温州宝德电气有限公司 | A kind of automated test device of RF remote |
| CN108922160A (en) * | 2018-07-10 | 2018-11-30 | 青岛元启智能机器人科技有限公司 | A kind of remote controller key detection method |
| CN109894761A (en) * | 2019-02-27 | 2019-06-18 | 江苏爱仕达电子有限公司 | The automatic welding and test method of Bluetooth voice remote controller circuit board |
| CN109894761B (en) * | 2019-02-27 | 2020-12-01 | 江苏爱仕达电子有限公司 | Automatic welding method for Bluetooth voice remote controller circuit board |
| CN110675617A (en) * | 2019-10-30 | 2020-01-10 | 珠海格力智能装备有限公司 | Method and device for detecting remote controller |
| CN111055119A (en) * | 2019-12-31 | 2020-04-24 | 奇士达智能科技股份有限公司 | Toy remote controller assembling production line |
| CN111055119B (en) * | 2019-12-31 | 2021-09-24 | 奇士达(广东)智能科技有限公司 | Toy remote controller assembling production line |
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Effective date of registration: 20170204 Address after: 518104 Guangdong city of Shenzhen province Baoan District manhole Zhengnan loop AFP High-tech Industrial Park D building four floor Patentee after: SHENZHEN HAIMINGDE TECHNOLOGY CO., LTD. Address before: 518104 Guangdong city of Shenzhen province Baoan District manhole Zhengnan loop AFP High-tech Industrial Park D building four floor Patentee before: Jiang Haibing |