CN205755270U - A kind of wiring board installs module, automatization's double track wire body produces module and automatic production line - Google Patents
A kind of wiring board installs module, automatization's double track wire body produces module and automatic production line Download PDFInfo
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- CN205755270U CN205755270U CN201620758955.8U CN201620758955U CN205755270U CN 205755270 U CN205755270 U CN 205755270U CN 201620758955 U CN201620758955 U CN 201620758955U CN 205755270 U CN205755270 U CN 205755270U
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Abstract
The open a kind of wiring board of this utility model installs module, automatization's double track wire body produces module and automatic production line, described wiring board is installed module and is included workbench, the mechanical hand being installed on workbench, and the wiring board draw frame machine being installed on mechanical hand, described wiring board draw frame machine includes the installing rack being connected on mechanical hand and at least one the wiring board pick-up component for drawing wiring board being fixed on installing rack.The invention also discloses the automatization's double track wire body using this wiring board to install module and produce module, also include double-track line module；And further disclose automatic production line.Automatization of the present utility model double track wire body produces module, it is capable of automatically installing wiring board, and is capable of plurality of operating modes by the structure setting of double-track line module, when wiring board installs module failure, do not affect the installation of wiring board, the operating of whole production line.
Description
Technical field
This utility model relates to field of machinery automation, particularly relates to a kind of wiring board and installs module, automatization's double-track line
Body produces module and automatic production line.
Background technology
Along with development and the rising of human cost of science and technology, manufacturing industry is sought for mechanization and automatization, over nearly 20 years,
Manufacturing industry gradually researches and develops and uses automatic production line to realize the production automation.
CN102062584A discloses a kind of remote controller automatic detection production line, including conveyer belt, the most also includes: outside one
See detection station, including the appearance delection device arranged on a moving belt and outward appearance substandard product retracting device, described outside
Seeing detection device include central control processing unit and obtain the camera head of product image, described camera head connects described
Central control processing unit is to be transferred to described central control processing unit remote controller view data, and the control of described central authorities processes
Unit has comparing unit to contrast with the appearance data that prestores for the image obtained by camera head, at the control of described central authorities
Reason unit also controls to connect described outward appearance substandard product retracting device to be taken off from conveyer belt by outward appearance substandard product, with
And Function detection station, including be arranged on above described conveyer belt or side automatic function detection device and function defective
Product recycling device, described function detection device include function detector and take from production line product to function detector and
Automatic clamping and placing mechanical hand product being put back into conveyer belt from function detector, and remote controller key is pressed touch
Hands, and central control processing unit, described central control processing unit controls linkage function testing machine, mechanical hand and tentacle,
Described central control processing unit also control to connect described function substandard product retracting device with by defective work from conveyer belt
On take off.This remote controller automatic detection production line can be by defective to outward appearance substandard product and function from removal, it is achieved
Remote controller online automatic detection.
But, this remote controller automatic detection production line can only realize the automatic detection of remote controller, it is impossible to realizes remote controller
The installation of part and the packaging of remote controller finished product；It addition, the conveyer belt of this remote controller automatic detection production line is common real
The conveyer belt now transported, can only transport remote controller in the normal mode, does not have under off-order mode that (such as certain station is sent out
During raw fault) transport remote controller and the function of detection remote controller, thus when certain dress of this remote controller automatic detection production line
When putting fault, the operating of whole remote controller automatic detection production line will be affected, be unfavorable for improving production efficiency.
Utility model content
This utility model aims to solve the problem that existing automatic production line can only realize the automatic detection of remote controller, it is impossible to realize
The installation of remote controller part.
This utility model is achieved through the following technical solutions: this utility model provides a kind of wiring board to install module, described
Wiring board is installed module and is included workbench, the mechanical hand being installed on workbench, and the wiring board being installed on mechanical hand is inhaled
Take mechanism, described wiring board draw frame machine include the installing rack being connected on mechanical hand and be fixed on installing rack for
Draw at least one wiring board pick-up component of wiring board.
Preferably, described wiring board draw frame machine includes two wiring board pick-up components, these two wiring board pick-up components
Both sides in installing rack are mounted side by side respectively.
Preferably, each wiring board pick-up component includes the Suction cup assembly of the interarea for drawing wiring board, for driving suction
The Z axis cylinder assembly that dish assembly moves up and down along Z axis.
Preferably, Suction cup assembly include installing plate, the vertical rotary motor that is arranged on described installing plate and vertical rotary
The square shaft that motor connects, at least one sucker component of being fixed on described square shaft.
Preferably, described Z axis cylinder assembly includes the telescopic cylinder that is fixed on the both sides of described installing rack and flexible gas
Expansion plate, the chute being arranged on described expansion plate that the telescopic shaft of cylinder connects and be arranged on the slide rail on described installing rack,
Described chute coordinates with described slide rail, and described expansion plate is fixing with described installing plate to be connected.
This utility model further provides for a kind of automatization double track wire body and produces module, and described automatization double track wire body produces
Module includes double-track line module and is installed on the wiring board installation module of double-track line module side, and described wiring board is pacified
Die-filling piece uses as above wiring board described in any one to install module.
Preferably, described double-track line module includes frame, moves at least one placing product or product parts
Plate, and be installed in frame for carrying the first rail set of movable plate in the normal mode, at anon-normal norm
The second rail set of movable plate is carried under formula；
Described frame be respectively provided on two sides with feed side and exit side, described first rail set includes for being placed with
The movable plate of product or product parts is transported to the first of exit side cyclic track assembly and for making movable plate from feed side
Be circulated back to first cyclic track assembly of feed side from exit side, described second rail set includes cyclic track on second
Assembly；
Described double-track line module also includes for making movable plate cyclic track assembly on first under off-order mode
And the thread replacing mechanism moved between cyclic track assembly on second.
Preferably, cyclic track group on cyclic track assembly, first time cyclic track assembly and second on described first
Part is provided with several working position, is provided with for stopping the movable plate stop cylinder at working position at described several working positions；
Described thread replacing mechanism includes that lift cylinder assembly, described lift cylinder assembly are installed on described first circulation rail
At least one working position of cyclic track assembly, institute at least one working position of road assembly and corresponding with this working position second
State lift cylinder assembly include top board and be arranged at the lift cylinder for jack-up top board below top board；Described thread replacing mechanism
Also include on the working position and second for making movable plate cyclic track assembly on first working position of cyclic track assembly it
Between the moving assembly of movement.
Preferably, on described first, cyclic track assembly is provided with two normal working positions, said two normal working position bag
Include the first normal working position, the second normal working position；On described second, cyclic track assembly is provided with two standby working positions, described
Two standby working positions include the first standby working position, the second standby working position；
The side of the workbench that described wiring board installs module is placed with the material disc for receiving several wiring board, described
Mechanical hand is arranged on the side of described material disc in the way of back and forth movement between the normal working position of material disc and second.
This utility model further provides for a kind of automatic production line, and described automatic production line includes automatization's double-track line
Body produces module, and it is that as above automatization's double track wire body described in any one produces mould that described automatization double track wire body produces module
Group.
Implementing the beneficial effects of the utility model is: wiring board of the present utility model is installed module and included workbench, installs
Mechanical hand on workbench, and the wiring board draw frame machine being installed on mechanical hand, described wiring board draw frame machine includes
The installing rack being connected on mechanical hand and at least one wiring board absorption for drawing wiring board being fixed on installing rack
Assembly；Wiring board can be captured from material disc by wiring board draw frame machine；Then double track wire body is rotated to by mechanical hand
Module, is correspondingly installed on wiring board on double-track line module in the product shell of transport, it is possible to realize the automatic of wiring board
Install.
Additionally, be sequentially connected with the automatization's double track wire body that can constitute automatic production line by several double-track line modules
Produce module and realize the automatic transport of product or product parts, drastically increase production efficiency, and, new by this practicality
The structure of the double-track line module of type is arranged, it is possible to realize plurality of operating modes, at certain station fault of automatic production line
Time, when breaking down including wiring board installation module, do not affect the automatic installation of wiring board, and then do not affect whole automatic metaplasia
Produce the operating of line.
Accompanying drawing explanation
Fig. 1 is the signal of the automatic production line using double-track line module according to preferred embodiment of the present utility model
Figure；
Fig. 2 is the schematic perspective view of the double-track line module according to this utility model preferred embodiment；
Fig. 3 is the schematic perspective view of another angle of the double-track line module shown in Fig. 2；
Fig. 4 is the top view of the double-track line module shown in Fig. 2；
Fig. 5 is the side view of the double-track line module shown in Fig. 2；
Fig. 6 is the schematic perspective view of the double-track line module of another embodiment, and it uses another kind of thread replacing mechanism；
Fig. 7 is the side view of the double-track line module of Fig. 6；
Fig. 8 is the schematic perspective view of the pallet for placing product；
Fig. 9 is the schematic perspective view of cyclic track assembly on first of the double-track line module shown in Fig. 2；
Figure 10 is the axonometric chart that the wiring board according to an embodiment of the present utility model installs module；
Figure 11 is the schematic perspective view of exemplary material disc；
Figure 12 is the schematic perspective view of the wiring board draw frame machine of the wiring board installation module of Figure 10；
Figure 13 is the schematic perspective view of the Suction cup assembly of the wiring board installation module of Figure 10；
Figure 14 is another schematic perspective view of the Suction cup assembly of the wiring board installation module of Figure 10；
Figure 15 is the schematic perspective view of the Z axis cylinder assembly of the wiring board installation module of Figure 10.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is further detailed.
As it is shown in figure 1, the utility model discloses a kind of automatic production line, described automatic production line 100 includes line
Module supply line 10, described wire body modular transportation line 10 includes several double-track line module 1 being sequentially connected with.This utility model
Inventor by long-term design and improvement, obtained the double-track line module 1 with innovative design of the present utility model,
Double-track line module 1 of the present utility model uses modular structure, can be according to the needs of automatic production line 100, successively
Connecting the double-track line module 1 of requirement, this double-track line module 1 can carry out manual behaviour at some stations easily
Make, carry out automation mechanized operation at the external automation equipment of other stations, such as: the wiring board shown in Fig. 1 installs module 4,
Certainly can also other automation equipment the most external, such as: can also is that applicant of the present utility model is in first patent
What other automation equipment of middle application or those skilled in the art were understood be applicable to assembling product, detect or pack from
Dynamic gasifying device.The more important thing is, double-track line module 1 of the present utility model is capable of plurality of operating modes, in automatic metaplasia
Produce the station on external certain the automation equipment fault of line 100 or certain double-track line module 1 when breaking down etc., such as:
Wiring board shown in Fig. 1 installs module 4, does not affect the operating of whole automatic production line 100, and also has quality inspection pattern
With various selectable patterns such as bypass modes, this double-track line module 1 can be applicable to various automatic production line 100,
Such as: remote controller automatic production line, mobile phone automatized production line etc..Hereinafter double-track line module 1 and wiring board will be pacified
It is described in detail for die-filling piece 4.
Produce as it is shown in figure 1, the utility model discloses a kind of automatization's double track wire body using wiring board to install module
Module, described automatization double track wire body produces module and includes double-track line module 1 and be mounted side by side in double-track line module one
The wiring board of side installs module 4, below double-track line module 1, wiring board will be installed module 4 and double-track line module 1, line
Relative position relation and the interactively of road plate installation module 4 are described in detail.
Such as Fig. 2 to Fig. 5, the double-track line module 1 of first embodiment of the present utility model includes frame 19, is used for placing product
The movable plate 13 of product or product parts, the first track dress for carrying movable plate in the normal mode being installed in frame 19
Put 11, for carrying the second rail set 12 of movable plate under off-order mode；Described frame 19 be respectively provided on two sides with into
Material side 191 and exit side 192, described first rail set 11 include for by be placed with the movable plate of product or product parts from
Feed side 191 is transported on the first of exit side 192 cyclic track assembly 111 and for making movable plate 13 follow from exit side 192
Being looped back to first time cyclic track assembly 112 of feed side 191, described second rail set 12 includes cyclic track group on second
Part 121.
Refering to Fig. 1 and Fig. 8, described double-track line module 1 also include being positioned on movable plate 13 for receive product or
The pallet 16 of product parts, described pallet 16 is designed according to the shape and size of product or product parts, for by product
Or product parts is preferably housed in pallet 16, described pallet 16 can be arranged as required to several installing space, in this reality
Executing in example, described pallet 16 is provided with four installing spaces of the face-piece and drain pan for housing remote controller, and two of which is installed
Space 162 contains the drain pan of remote controller, two installing spaces 161 contain the face-piece of remote controller.In this utility model,
By wiring board, module 4 is installed and wiring board (also referred to as PCBA, printed circuit board) is installed on the face-piece of remote controller.
Refering to Fig. 2 to Fig. 5, in this utility model, described double-track line module 1 also includes for making movable plate 13
The thread replacing mechanism 15 moved between cyclic track assembly 121 on cyclic track assembly 111 and second on one；So that when double
When path module 1 or external automation equipment fault (under off-order mode), such as wiring board is installed module 4 and is broken down
Time, movable plate 13 cyclic track assembly 111 from first can be made to move to cyclic track assembly 121 on second, on second
Cyclic track assembly 121 carries out manual operations, then from next adjacent second cyclic track assembly 121 return to circulate on first
Rail assembly 111, returns to normal mode and runs, from without because the automation equipment fault external with double-track line module 1,
Affect the operating of whole automatic production line.
More specifically, in the present embodiment, as shown in Figures 2 to 5, cyclic track assembly 111 on described first,
Once on cyclic track assembly 112 and second, cyclic track assembly 121 is provided with several working position 17, in described several work
Position 17 is provided with for stopping the movable plate 13 stop cylinder 181 at working position.When movable plate 13 cyclic track assembly along first
111, on first time cyclic track assembly 112 and second, cyclic track assembly 121 moves, when moving to a certain working position 17,
Stop that cylinder 181 works, movable plate 13 is stopped and is positioned at a certain working position 17, in order to automation equipment or manually carry out
Operation.
As shown in Figures 2 to 5, in the present embodiment, cyclic track assembly 111 is provided with two normal work on described first
Position, the normal working position of said two includes the first normal normal working position 172 of working position 171, second；In the normal mode, put
The movable plate 13 cyclic track assembly 111 along first being equipped with product or product parts moves, and moves from the first normal working position 171
Moving the second normal working position 172, the mechanical hand of staff or automation equipment is at the first normal working position 171 or the second
Product or the product parts placed on movable plate 13 are operated by normal working position 172, then it is adjacent to be sequentially moved to next
Cyclic track assembly 111 on the first of double-track line module 1, moves to second from its first normal working position 171 and normally works
Position 172.On second, cyclic track assembly 121 is provided with two standby working positions, and the standby working position of said two includes that first is standby
Working position the 173, second standby working position 174, in a failure mode, is placed with the movable plate 13 of product or product parts along double track
On the first of wire body module 1, the first of cyclic track assembly 111 the normal working position 171 moves to cyclic track assembly on second
The first standby working position 173 of 121, then along second, cyclic track assembly 121 moves to the second standby working position 174, continues
Move to the first of cyclic track assembly 121 the standby working position 173 on the second of adjacent double-track line module 1, be then return to phase
First normal working position 171 of cyclic track assembly 111 on the first of adjacent double-track line module 1.Under quality inspection pattern, press matter
Inspection button, is placed with movable plate 13 cyclic track assembly 111 along the first of double-track line module 1 of product or product parts
First normal working position 171 moves to the first of cyclic track assembly 121 the standby working position 173 on second, then presses quality inspection and press
Button, puts back to movable plate 13 by product or product parts, and the movable plate 13 being placed with product or product parts circulates rail along first
The normal working position 171 of the first of road assembly 111 moves to the second normal working position 172.In bypass mode, rail is circulated on first
The stop cylinder 181 of the normal working position 172 of the second of road assembly 111 does not works, and is placed with the movable plate of product or product parts
13 along the first of double-track line module 1 the first of cyclic track assembly 111 normal working position 171 to be sequentially moved to next adjacent
Double-track line module 1 first on the first normal working position 171 of cyclic track assembly 111.It is understood that described
On one, cyclic track assembly 111 can also arrange more normal working position, and on described second, cyclic track assembly 121 can phase
More standby working position is set with answering；The quantity of described normal working position and standby working position can set as required
Put, be not limited to two of the present embodiment, can be three, four the most multiple, preferably two, be capable of this practicality
On the basis of novel utility model purpose, structure is the compactest, and is easy to the connection between double-track line module.
It is noted that owing to, under fault mode or quality inspection pattern, movable plate 13 needs to circulate rail from first
The normal working position 171 of the first of road assembly 111 moves to the first of cyclic track assembly 121 the standby working position 173 on second, because of
And in preferred embodiment of the present utility model, described wiring board is installed module 4 and wiring board is transported to the described second normal work
Make, in the remote controller face-piece placed on the movable plate 13 on position 172, to be installed in the face-piece of remote controller by wiring board so that whole
The design more reasonable structure of double-track line module 1.
As shown in Figures 2 to 7, in this utility model, described double-track line module 1 includes for making movable plate 13
The thread replacing mechanism 15 of movement between cyclic track assembly 121 on cyclic track assembly 111 and second on one, in the present embodiment,
First normal working position 171 and the corresponding first standby working position 173 are installed thread replacing mechanism 15；May be appreciated
It is, in other embodiments, it is also possible to pacify on the second normal working position 172 and the corresponding second standby working position 174
Dress thread replacing mechanism 15；It is preferable that install thread replacing mechanism 15 at the first normal working position 171 and the first standby working position 173,
Make when the automation equipment (as wiring board installs module 4) being connected with the second normal working position 172 breaks down, can be in time
The movable plate 13 being placed with product or product parts is moved to the first standby working position 173 from the first normal working position 171 by ground,
Carry out follow-up operation.
As shown in Figures 2 to 5, in the present embodiment, described thread replacing mechanism 15 includes lift cylinder assembly 151, described liter
Sending down the abnormal ascending QI cylinder component 151 is installed on described first the first of cyclic track assembly 111 normal working position 171 and normal with first
The first of cyclic track assembly 121 standby working position 173 on the second of working position 171 correspondence, described lift cylinder assembly 151 wraps
Include top board 1511 and be arranged at the lift cylinder 1512 for jack-up top board below top board 1511.Described thread replacing mechanism 15 is also
Including for making movable plate 13 cyclic track on the first of cyclic track assembly 111 normal working position 171 and second on first
The moving assembly 152 of movement between first standby working position 173 of assembly 121.As long as it is understood that can be reliable and stable
Make movable plate thread replacing mechanism of movement between cyclic track assembly 121 on cyclic track assembly 111 and second on first
Version is used equally to this utility model, and such as the present embodiment specifically uses applicant of the present utility model in first patent Shen
The lift cylinder assembly 151 please mentioned in CN2016103215945, CN2016103230409 and position moving assembly 152,
This does not repeats.Can also use the scheme of the thread replacing mechanism 15 ' of this utility model the second embodiment, i.e. applicant is in the most special
The thread replacing mechanism 15 ' (refering to Fig. 6 and Fig. 7) of application in profit application CN2016105220971；The version of these thread replacing mechanisms
Can be incorporated into by way of reference in this utility model.
With continued reference to Fig. 3, described frame 19 is provided with the first fixed plate 193 and the second fixed plate 194, and described first fixes
Plate 193 is positioned at the top of the second fixed plate 194；Cyclic track assembly 121 on cyclic track assembly 111 and second on described first
Being installed in the first fixed plate 193, described first time cyclic track assembly 112 is installed in the second fixed plate 194.
In the present embodiment, on described first, cyclic track assembly 111 is as legend, cyclic track assembly on described second
121, the structure of first time cyclic track assembly 112 is similar with cyclic track assembly 111 on first.Cyclic track on described first
Assembly 111 includes one group of first upper rail 113, be installed on the first upper rail 113 first on drive belt 114 and for
Drive to drive on first and drive motor 115 on the first of belt 114 shuttling movement, on first, drive motor 115 to be connected to first
On upper driving belt 114；In the normal mode, when movable plate 13 is positioned on first on driving belt 114, drive on first
Under the driving of motor 115, movable plate 13 drives belt 114 to drive on first, slides, from first just along the first upper rail 113
Often working position 171 moves to the second normal working position 172.
On described second cyclic track assembly 121 include one group of second upper rail, be installed on the second upper rail second
Upper driving belt and drive motor on the second of endless belt motion for driving to drive on second, wherein, drives on second
Motor is connected on second drive on belt；In a failure mode, when movable plate 13 is positioned on second on driving belt, the
Driving under the driving of motor on two, movable plate 13 drives belt drive on second, slides along the second upper rail, standby from first
Working position 173 moves to the second standby working position 174.
As shown in Figures 2 and 3, it is worth mentioning at this point that, described first rail set 11 also include for make movable plate 13 from
Exit side 192 is circulated back to first time cyclic track assembly 112 of feed side 191, when movable plate 13 is several along be sequentially connected with
When double-track line module 1 moves to last double-track line module 1, then from last double-track line module 1 by first
Lower cyclic track assembly 112 is circulated back to first double-track line module 1, so that movable plate 13 is sequentially connected with several
Loopy moving on double-track line module 1, it is achieved the installing continuously, detect and produce, such as of product or product parts: use double track
The remote controller automatic production line of wire body module 1 can complete the installation of a remote controller for 100,10 seconds, detect and pack.
Similarly, described first time cyclic track assembly 112 includes one group of first lower guideway, is installed on the first lower guideway
First time driving belt and for drive first time drive endless belt motion first time driving motor, wherein, first
Lower driving motor is connected to first time and drives on belt；When movable plate 13 is positioned at first time and drives on belt, drive at first time
Under the driving of dynamic motor, movable plate 13 is driven belt drive by first time, slides along the first lower guideway, from double-track line module 1
Exit side 192 move to feed side 191.
It is understood that circulate on cyclic track assembly, first time cyclic track assembly and second on described first
The structure of rail assembly is not limited to the structure of above-described embodiment, if can make movable plate along first cyclic track assembly,
The structure that once on cyclic track assembly and second, cyclic track assembly moves is used equally to this utility model.On described first
Drive the motor driving on motor 115, second motor, first time driving motor that those skilled in the art can be used to commonly use, its chi
Very little and specification can select as required.
Use double-track line module 1 of the present utility model can realize plurality of operating modes, respectively normal mode, fault
Pattern, quality inspection pattern, defective products tupe and bypass mode；Can set as required one therein, two kinds, three
Kind, four kinds of even five kinds patterns.Thus, the utility model discloses the operation method of a kind of double-track line module, described operation
Method includes normal mode, under described normal mode, comprises the steps: to be placed with the movable plate edge of product or product parts
On the first of double-track line module, cyclic track assembly 111 is sequentially moved on the first of next adjacent double-track line module 1
Cyclic track assembly 111.More specifically, in the present embodiment, under described normal mode, S11 is comprised the steps:: place
There is movable plate 13 cyclic track assembly 111 along the first of double-track line module 1 of product or product parts, from the first normal work
Make position 171 and move to the second normal working position 172；S12: the movable plate 13 being placed with product or product parts is sequentially moved to again
The first of cyclic track assembly 111 normal working position 171 on the first of next adjacent double-track line module 1.Described normal mode
The production model that formula is the most conventional, in the normal mode, automatic production line carries out the production procedure of routine.
Described operation method also includes fault mode, under described fault mode, comprise the steps: to be placed with product or
The movable plate of product parts cyclic track assembly 111 along the first of double-track line module 1 moves to second by thread replacing mechanism
Upper cyclic track assembly 121；It is sequentially moved to cyclic track assembly 121 on the second of adjacent double-track line module again, then leads to
Cross thread replacing mechanism 15 and return to cyclic track assembly 111 on the first of adjacent double-track line module 1.More specifically, in this enforcement
In example, under described fault mode, comprise the steps: S21: be placed with the movable plate 13 of product or product parts along double-track line
On the first of module 1, the first of cyclic track assembly 111 the normal working position 171 moves to cyclic track assembly 121 on second
The first standby working position 173, then cyclic track assembly 121 moves to the second standby working position 174, S22 along second: place
The movable plate 13 having product or product parts is sequentially moved to cyclic track assembly 121 on the second of adjacent double-track line module 1
The first standby working position 173, be just then return on the first of adjacent double-track line module 1 the first of cyclic track assembly 111
Often working position 171.
Described fault mode is that the automation equipment that a certain double-track line module 1 with automatic production line is connected event occurs
Operational mode during barrier, the i.e. automation equipment of automatic production line 100 break down, it is impossible to cyclic track assembly on first
When the product placed on movable plate 13 on the normal working position 172 of the second of 111 or product parts operate, mobile by making
Plate 13 moves to the first standby working position 173, moves again to the second standby working position 174, by artificial in this operation to product
Product or product parts operate, and are then return to next adjacent double-track line module 1, thus do not interfere with next adjacent
Double-track line module 1 so that the operation of whole automatic production line 100.
Described operation method also includes defective products tupe, under defective products tupe, comprises the steps: to place
The movable plate cyclic track assembly 111 along the first of double-track line module 1 having product or product parts is moved by thread replacing mechanism
Move cyclic track assembly 121 on second, take out product or product parts.More specifically, in the present embodiment, mobile when finding
When the product of plate placement or product parts are substandard product, remove button by pressing defective products and enter defective products process mould
Formula, under defective products tupe, comprises the steps: S31: be placed with movable plate 13 edge of substandard product or product parts
On the first of double-track line module 1, the first of cyclic track assembly 111 the normal working position 171 moves to cyclic track group on second
First standby working position 173 of part 121, takes out substandard product or product parts.Described defective products tupe, i.e. works as quality inspection
Personnel or Workers find the pattern used when product or product parts are defective products, permissible by defective products tupe
Underproof product on certain double-track line module of automatic production line 100 or product parts are processed so that no
Qualified product or product parts do not enter next process, it is possible to be effectively improved production efficiency.
Described operation method also includes quality inspection pattern, under quality inspection pattern, comprises the steps: to be placed with product or product
The movable plate of part cyclic track assembly 111 along the first of double-track line module 1 moves to follow on second by thread replacing mechanism
Loop orbit assembly 121, takes out product or product parts carries out quality inspection；The step for similar to the step of defective products tupe；
But quality inspection pattern still further comprises following steps: again the product qualified through quality inspection or product parts are put back to movable plate
13, movable plate cyclic track assembly 111 order along the first of double-track line module 1 being placed with product or product parts is mobile
Cyclic track assembly 111 on the first of next adjacent double-track line module 1, hence into next operation；By by matter
Examine qualified product or product parts is placed again into double-track line module, do not result in the qualified product of quality inspection or product parts
Loss.More specifically, in the present embodiment, quality inspection pattern is entered, under quality inspection pattern, including following by pressing quality inspection button
Step: S31: be placed with movable plate 13 cyclic track assembly 111 along the first of double-track line module 1 of product or product parts
The first normal working position 171 move to the first of cyclic track assembly 121 the standby working position 173 on second, take out product or
Product parts carries out quality inspection；S32: press quality inspection button again, puts back to movable plate 13 by product or product parts, be placed with product or
The movable plate 13 of product parts the first of cyclic track assembly 111 normal working position 171 along first moves to the second normal work
Make position 172.Described quality inspection pattern, i.e. inspects product or the installation of product parts by random samples as quality inspection personnel or client or whether quality closes
The pattern used during lattice, such as can set and often run 20 products or product parts, i.e. automatically into a quality inspection pattern, logical
Cross quality inspection pattern can the product on automatic production line 100 or product parts be inspected by random samples in real time, do not affect normal work
Industry, it is possible to be effectively improved production efficiency, and conveniently product or product parts carried out quality testing.
Described operation method also includes bypass mode, in bypass mode, comprises the steps: to be placed with product or product
The movable plate 13 of part cyclic track assembly 111 along the first of double-track line module 1 is sequentially moved to next adjacent double track
Cyclic track assembly 111 on the first of wire body module 1.More specifically, in the present embodiment, pressing bypass button enters bypass
Pattern, in bypass mode, comprises the steps: the stop cylinder 181 of the second normal working position 172 of double-track line module 1
Do not work, be placed with movable plate 13 cyclic track assembly 111 along the first of double-track line module 1 of product or product parts
First normal working position 171 is sequentially moved on the first of next adjacent double-track line module 1 the of cyclic track assembly 111
One normal working position 171, does not carries out stopping operation at the second normal working position 172.Described bypass mode, i.e. works as automated production
Certain double-track line module of line is served only for simple conveying products or product parts, it is not necessary to when operating, can use side
Road pattern, saves the time, and provides production efficiency.
As it has been described above, automatic production line 100 of the present utility model includes the automatization pair using wiring board to install module 4
Path body produces module, and described employing wiring board is installed automatization's double track wire body production module of module 4 and included double track wire body mould
Block 1 and be installed on double-track line module 1 side wiring board install module 4.
In this utility model, described double-track line module 1 includes for installing the automatic behaviour that module 4 coordinates with wiring board
Make station, and when wiring board installation module 4 breaks down, for the most distant to the product of conveying in double-track line module 1
Control device face-piece carries out the manual operation position of manually installed wiring board.The side of double-track line module 1 is located in the described position that is automatically brought into operation
(on the first of double-track line module, the side of cyclic track assembly 111 is arranged), double-track line is located in described manual operation position
The opposite side (side of cyclic track assembly 121 is arranged on the second of double-track line module) of module is new in this practicality
In the preferred embodiment of type, described in be automatically brought into operation position and be located at the second of cyclic track assembly 111 the normal working position 172 on first,
Described wiring board is installed module 4 and wiring board is carried to the described second normal working position 172, carries out automatically on remote controller face-piece
Wiring board is installed.The second of cyclic track assembly 121 the standby working position 174 on second is located in described manual operation position.When with from
The wiring board that dynamic operative position connects is installed module 4 and mistake is occurred, it is impossible to automatically install the face-piece of product such as remote controller
During wiring board, by making movable plate 13 move to the second standby working position 174, in manual operation position, remote controller face-piece is carried out people
Work installs wiring board, does not interferes with next adjacent automatization's double track wire body and produces module or even whole automatic production line
The operation of 100, is effectively improved production efficiency.
In this utility model, described automatic production line is remote controller automatic production line, described remote controller automatization
Production line includes that module installed by conducting resinl, module installed by spring, wiring board installs module, housing pressing module, automatically test mould
The modules such as block, radium-shine mark module.In this utility model, main protection circuit plate is installed module 4 and uses wiring board peace
Automatization's double track wire body of die-filling piece produces module, and other automation equipment is being carried out in other patent application by the applicant
Protection；Structure and the method for operation to double-track line module 1 have been described in detail above, below wiring board will be installed mould
Block 4 and wiring board are installed relative position relation and the interactively of module 4 and double-track line module 1 and are described in detail.
As shown in Figure 10, the wiring board of the present embodiment is installed module 4 and is included workbench 41, is installed on the machine on workbench 41
Tool hands 42, and the wiring board draw frame machine 43 being installed on mechanical hand 42.
Installing rack 432 that wherein, as shown in figure 12, described wiring board draw frame machine 43 includes being connected on mechanical hand 42,
And at least one the wiring board pick-up component 433 for drawing wiring board 45 being fixed on installing rack 432.
In the present embodiment, described wiring board draw frame machine 43 includes two wiring board pick-up components 433.As shown in figure 12,
These two wiring board pick-up components 433 are mounted side by side respectively in the both sides of installing rack 432.
As shown in Figure 10, the side of the workbench 41 that described wiring board installs module 4 is placed with for receiving substantial amounts of line
The material disc 44 of road plate.Described mechanical hand 42 is in the way of back and forth movement between material disc 44 and the second normal working position 172
It is arranged on the side of described material disc 44.Material disc 44 is provided with many screens 442.Wiring board 45 is stuck in each card in parallel to each other
In position 442.The interarea (side) 452 of wiring board 45 is absorption face.
As shown in Figure 12, Figure 13, Figure 14, Figure 15, each wiring board pick-up component 433 includes the master for drawing wiring board 45
The Suction cup assembly 4332 in face 452, for the Z axis cylinder assembly 4334 driving Suction cup assembly 4332 to move up and down along Z axis.
As shown in Figure 13, Figure 14, Suction cup assembly 4332 includes installing plate 43322, is arranged on described installing plate 43322
Square shaft 43326 that vertical rotary motor 43324 is connected with vertical rotary motor 43324, it is fixed on described square shaft 43326
Two sucker components 43328.Thus, vertical rotary motor 43324 rotates, and sucker component 43328 can be driven to rotate.
In the present embodiment, due to space size relation, two Suction cup assembly 4332 successively actions, successively two differences of absorption
Wiring board 45.But this utility model is not limited to this, in other examples, two Suction cup assemblies 4332 can adsorb simultaneously
Two different wiring boards 45.
Such as 14, shown in Figure 15, described Z axis cylinder assembly 4334 includes being fixed on stretching on the both sides of described installing rack 432
Expansion plate 43346 that contracting cylinder 43342 is connected with the telescopic shaft 43344 of telescopic cylinder 43342, it is arranged on described expansion plate
Chute 43348 on 43346 and be arranged on the slide rail 4322 on described installing rack 432.Wherein, described chute 43348 and institute
Stating slide rail 4322 to coordinate, described expansion plate 43346 is fixing with described installing plate 43322 to be connected.
As it is shown in figure 1, described mechanical hand 42 includes that pedestal the 421, first rotary components 422, second being sequentially connected with rotates
Assembly the 423, the 3rd rotary components 424, described first rotary components the 422, second rotary components the 423, the 3rd rotary components 424 around
Z axis rotates the most in the horizontal plane, and described clamping device 64 is connected with the 3rd rotary components 424.In the present embodiment, first
Rotary components 422 can be rotatably mounted on pedestal 421 about the z axis, and the anglec of rotation is 0 to 180 degree；Second rotary components 423 can
Being rotatably mounted to the most in the horizontal plane on the first rotary components 422, the anglec of rotation is 0 to 360 degree；3rd rotary components
424 is rotary shaft, is installed on the second rotary components 423, and the anglec of rotation is 0 to 360 degree.Knot by described mechanical hand 42
Structure, can make can rotate above the second normal working position 172 from material disc 44 about the z axis around mechanical hand 42.May be appreciated
The mechanical hand 42 that it is possible to realize above-mentioned effect is used equally to this utility model, is not limited to the mechanical hand 42 in diagram, such as:
The knot of the mechanical hand 42 of application in applicant's earlier patent application CN2015204060389 of the present utility model can also be used
Structure.
In preferred embodiment of the present utility model, described wiring board installs module 4, the thread-changing machine of double-track line module 1
Drive on structure 15, first drive on motor 115, second motor, first time driving motor respectively with central control processing unit
Electrical connection, under normal work, drives motor to drive motor operation 115, first time, drives movable plate 13 module along the line on first
111, first time cyclic track assembly 131 loopy moving of cyclic track assembly on the first of the double-track line module 1 of supply line 10,
When the automatization double track wire body moving to use wiring board to install module 4 produces module, wiring board at this second is just installing module 4
Often working position carries out the automatic installation of wiring board to remote controller face-piece.When wiring board installs module 4 fault, at central authorities' control
Reason unit sends signal, central control processing unit control to drive on thread replacing mechanism 15, second work of motor, movable plate 13
From first, cyclic track assembly 111 moves to cyclic track assembly 121 on second, at the second standby working position to remote controller face
Shell carries out manually installed wiring board.
Double-track line module 1 of the present utility model is additionally provided with control knob 143 (as shown in Figure 3), described control knob
Include but not limited to that start key, Pause key, stop key, quality inspection button, defective products remove button, bypass button etc., can basis
Needs are configured, and described control knob electrically connects with described central control processing unit, process single by the control of described central authorities
Unit controls the operating of all parts, such as: clicks on stop key, sends signal by central control processing unit, it is possible to stop the
Drive on one and drive motor, first time driving motor on motor 115, second, stop cylinder 181 and the operating of thread replacing mechanism,
The control circuit of described control knob and central control processing unit can be real by prior art by those skilled in the art
Existing, as long as being capable of that double-track line module 1 is controlled the control knob of function and central control processing unit is used equally to this
Utility model, described control knob can be configured as required.
Implement automatization of the present utility model double track wire body and produce module, at least have the advantages that
One, double-track line module of the present utility model uses modular structure, it is possible to according to the need of automatic production line
Want, connect the double-track line module of requirement, and this double-track line module can enter by the most external automation equipment
Row automation mechanized operation, installs module including wiring board of the present utility model and carries out the automatic installation of wiring board.The more important thing is, this
The double-track line module of utility model is capable of plurality of operating modes, when wiring board installs module failure, does not affect whole
The operating of automatic production line, and also there is the various selectable patterns such as quality inspection pattern and bypass mode, this double-track line
Module can be applicable to various automatic production line, such as: remote controller automatic production line, mobile phone automatized production line etc..
Automatic production line of the present utility model constitutes wire body modular transportation line by arranging several double-track line module being sequentially connected with
Realize the automatic transport of product or product parts, it is possible to drastically increase production efficiency, be effectively saved artificial.And
And, arranged by the structure of double-track line module of the present utility model, it is possible to realize plurality of operating modes, at automatic production line
Certain plant failure time, can will be placed with the movable plate of product or product parts at the first rail set by thread replacing mechanism
With second switch over operation between rail set, do not affect the operating of whole automatic production line.
Two, automatization of the present utility model double track wire body production module includes double-track line module and is installed on double track
The wiring board of wire body module side installs module；Described wiring board is installed module and is included workbench, the machine being installed on workbench
Tool hands, and the wiring board draw frame machine being installed on mechanical hand, described wiring board draw frame machine includes being connected on mechanical hand
Installing rack and at least one wiring board pick-up component for drawing wiring board of being fixed on installing rack；Pass through circuit
Plate draw frame machine can draw wiring board from material disc；Then double-track line module is rotated to by mechanical hand, by wiring board
Correspondingly it is installed on double-track line module in the product shell of transport, it is possible to realize the automatic installation of wiring board.
In description of the present utility model, it is to be understood that term " first ", " second " etc. are only used for describing purpose,
And it is not intended that indicate or hint relative importance.In description of the present utility model, except as otherwise noted, the containing of " multiple "
Justice is two or more.Embodiment the most of the present utility model, the ordinary skill people of this area
Member is understood that in the case of without departing from principle of the present utility model and objective and these embodiments can be carried out multiple change
Changing, revise, replace and modification, scope of the present utility model is limited by claim and equivalent thereof.
Claims (10)
1. a wiring board installs module, it is characterised in that include workbench, the mechanical hand being installed on workbench, and installs
Wiring board draw frame machine on mechanical hand, described wiring board draw frame machine include the installing rack that is connected on mechanical hand and
At least one the wiring board pick-up component for drawing wiring board being fixed on installing rack.
Wiring board the most according to claim 1 installs module, it is characterised in that described wiring board draw frame machine includes two
Wiring board pick-up component, these two wiring board pick-up components are mounted side by side the both sides in installing rack respectively.
Wiring board the most according to claim 1 and 2 installs module, it is characterised in that each wiring board pick-up component includes using
In the Suction cup assembly of the interarea drawing wiring board, for the Z axis cylinder assembly driving Suction cup assembly to move up and down along Z axis.
Wiring board the most according to claim 3 installs module, it is characterised in that Suction cup assembly includes installing plate, is arranged on
Square shaft that vertical rotary motor on described installing plate is connected with vertical rotary motor, at least be fixed on described square shaft
Individual sucker component.
Wiring board the most according to claim 4 installs module, it is characterised in that described Z axis cylinder assembly includes being fixed on
Expansion plate that telescopic cylinder on the both sides of described installing rack is connected with the telescopic shaft of telescopic cylinder, it is arranged on described expansion plate
On chute and be arranged on the slide rail on described installing rack, described chute coordinates with described slide rail, and described expansion plate is with described
Installing plate is fixing to be connected.
6. automatization's double track wire body produces module, it is characterised in that described automatization double track wire body produces module and includes double
Path module and be installed on double-track line module side wiring board install module, described wiring board install module use
Wiring board as described in claim 1 to 5 any one installs module.
Automatization the most according to claim 6 double track wire body produces module, it is characterised in that described double-track line module bag
Including rack, for placing at least one movable plate of product or product parts, and be installed in frame at normal mode
The first rail set of movable plate is carried, for carrying the second rail set of movable plate under off-order mode under formula；
Described frame be respectively provided on two sides with feed side and exit side, described first rail set includes for being placed with product
Or the movable plate of product parts is transported to the first of exit side cyclic track assembly and for making movable plate from going out from feed side
Material side is circulated back to first time cyclic track assembly of feed side, and described second rail set includes cyclic track group on second
Part；
Described double-track line module also includes for making movable plate cyclic track assembly and on first under off-order mode
The thread replacing mechanism moved between cyclic track assembly on two.
Automatization the most according to claim 7 double track wire body produces module, it is characterised in that cyclic track on described first
On assembly, first time cyclic track assembly and second, cyclic track assembly is provided with several working position, in described several work
Position is provided with for stopping the movable plate stop cylinder at working position；
Described thread replacing mechanism includes that lift cylinder assembly, described lift cylinder assembly are installed on cyclic track group on described first
At least one working position of cyclic track assembly, described liter at least one working position of part and corresponding with this working position second
Sending down the abnormal ascending QI cylinder component includes top board and is arranged at the lift cylinder for jack-up top board below top board；Described thread replacing mechanism also wraps
Include and move between the working position of cyclic track assembly on the working position and second for making movable plate cyclic track assembly on first
Dynamic moving assembly.
9. produce module according to the automatization's double track wire body described in claim 7 or 8, it is characterised in that circulate on described first
Rail assembly is provided with two normal working positions, and the normal working position of said two includes the first normal working position, second normally works
Position；On described second, cyclic track assembly is provided with two standby working positions, and the standby working position of said two includes the first standby work
Make position, the second standby working position；
The side of the workbench that described wiring board installs module is placed with the material disc for receiving several wiring board, described machinery
Hands is arranged on the side of described material disc in the way of back and forth movement between the normal working position of material disc and second.
10. an automatic production line, it is characterised in that described automatic production line includes that automatization's double track wire body produces mould
Group, it is that the automatization's double track wire body as described in claim 6 to 9 any one produces that described automatization double track wire body produces module
Module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620758955.8U CN205755270U (en) | 2016-07-17 | 2016-07-17 | A kind of wiring board installs module, automatization's double track wire body produces module and automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620758955.8U CN205755270U (en) | 2016-07-17 | 2016-07-17 | A kind of wiring board installs module, automatization's double track wire body produces module and automatic production line |
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| Publication Number | Publication Date |
|---|---|
| CN205755270U true CN205755270U (en) | 2016-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620758955.8U Active CN205755270U (en) | 2016-07-17 | 2016-07-17 | A kind of wiring board installs module, automatization's double track wire body produces module and automatic production line |
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| CN (1) | CN205755270U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107140406A (en) * | 2017-06-16 | 2017-09-08 | 南通神马线业有限公司 | A kind of equipment of automatic production line |
-
2016
- 2016-07-17 CN CN201620758955.8U patent/CN205755270U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107140406A (en) * | 2017-06-16 | 2017-09-08 | 南通神马线业有限公司 | A kind of equipment of automatic production line |
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