CN205771656U - A kind of automatization's line rail module and automatic production line - Google Patents

A kind of automatization's line rail module and automatic production line Download PDF

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Publication number
CN205771656U
CN205771656U CN201620699040.4U CN201620699040U CN205771656U CN 205771656 U CN205771656 U CN 205771656U CN 201620699040 U CN201620699040 U CN 201620699040U CN 205771656 U CN205771656 U CN 205771656U
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China
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cyclic track
assembly
automatization
main
track assembly
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CN201620699040.4U
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Chinese (zh)
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蒋海兵
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SHENZHEN HAIMINGDE TECHNOLOGY CO., LTD.
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蒋海兵
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Abstract

This utility model open a kind of automatization line rail module, including fixed mount, the first rail set being installed on fixed mount and the second rail set, and is used for placing the movable plate of product or product parts;Fixed mount be respectively provided on two sides with feed side and exit side, the first rail set includes cyclic track assembly and first time cyclic track assembly on first, and the second rail set includes cyclic track assembly on second;Described automatization line rail module also includes the thread replacing mechanism for making movable plate move between cyclic track assembly on cyclic track assembly and second on first.The invention also discloses the automatic production line using this automatization line rail module, it is capable of plurality of operating modes, and when certain plant failure of automatic production line, the movable plate being placed with product or product parts can be switched over operation between the first rail set and the second rail set by thread replacing mechanism, not affect the operating of whole automatic production line.

Description

A kind of automatization's line rail module and automatic production line
Technical field
This utility model relates to field of machinery automation, particularly relates to a kind of automatization's line rail module and automated production Line.
Background technology
Along with development and the rising of human cost of science and technology, manufacturing industry is sought for mechanization and automatization, over nearly 20 years, Manufacturing industry gradually researches and develops and uses automatic production line to realize the production automation.
CN102062584A discloses a kind of remote controller automatic detection production line, including conveyer belt, the most also includes: outside one See detection station, including the appearance delection device arranged on a moving belt and outward appearance substandard product retracting device, described outside Seeing detection device include central control processing unit and obtain the camera head of product image, described camera head connects described Central control processing unit is to be transferred to described central control processing unit remote controller view data, and the control of described central authorities processes Unit has comparing unit to contrast with the appearance data that prestores for the image obtained by camera head, at the control of described central authorities Reason unit also controls to connect described outward appearance substandard product retracting device to be taken off from conveyer belt by outward appearance substandard product, with And Function detection station, including be arranged on above described conveyer belt or side automatic function detection device and function defective Product recycling device, described function detection device include function detector and take from production line product to function detector and Automatic clamping and placing mechanical hand product being put back into conveyer belt from function detector, and remote controller key is pressed touch Hands, and central control processing unit, described central control processing unit controls linkage function testing machine, mechanical hand and tentacle, Described central control processing unit also control to connect described function substandard product retracting device with by defective work from conveyer belt On take off.This remote controller automatic detection production line can be by defective to outward appearance substandard product and function from removal, it is achieved Remote controller online automatic detection.
But, this remote controller automatic detection production line can only realize the automatic detection of remote controller, it is impossible to realizes remote controller The installation of part and the packaging of remote controller finished product;It addition, the conveyer belt of this remote controller automatic detection production line is common real The conveyer belt now transported, can only transport remote controller in the normal mode, does not have (such as certain device event under off-order mode During barrier) transport remote controller and the function of detection remote controller, thus when certain device event of this remote controller automatic detection production line During barrier, the operating of whole remote controller automatic detection production line will be affected, be unfavorable for improving production efficiency.
Utility model content
This utility model aims to solve the problem that existing automatic production line can only transport product or product zero in the normal mode Part, when certain plant failure of automatic production line, affects the technical problem of whole production line, it is provided that a kind of automatization Line rail module and use the automatic production line of this automatization line rail module, it is possible to realize plurality of operating modes, automatically When changing certain plant failure of production line, it is capable of existing for the movable plate placing product or product parts by thread replacing mechanism Switchover operation between first rail set and the second rail set, does not affect the operating of whole automatic production line.
This utility model is achieved through the following technical solutions: this utility model provides a kind of automatization line rail module, described Automatization's line rail module includes fixed mount, for placing at least one movable plate of product or product parts, and is installed on solid Determine being used on frame and carry the first rail set of movable plate in the normal mode, for carrying movable plate under off-order mode The second rail set;Described fixed mount be respectively provided on two sides with feed side and exit side, described first rail set include use In the movable plate being placed with product or product parts is transported to cyclic track assembly and use the first of exit side from feed side In making movable plate be circulated back to first cyclic track assembly of feed side from exit side, described second rail set includes second Upper cyclic track assembly;Described automatization line rail module also includes for making movable plate cyclic track assembly and second on first The thread replacing mechanism moved between upper cyclic track assembly.
As the further improvement of technique scheme, cyclic track assembly, first time cyclic track on described first On assembly and second, cyclic track assembly is provided with several working position, is provided with for stopping movable plate at described several working positions Stop cylinder at working position.
As the further improvement of technique scheme, on described first, cyclic track assembly is provided with the main work of at least two Position, on described second, cyclic track assembly is correspondingly provided with at least two from working position.
As the further improvement of technique scheme, at the main working position of least one set and corresponding at working position Described thread replacing mechanism is installed;Described thread replacing mechanism includes main roof, from top board, for jack-up main roof, from the lifting air of top board Cylinder component, and for make movable plate main roof and between top board the moving assembly of movement;Described main roof and from top board Being respectively arranged in main working position and from working position, described lift cylinder assembly is connected to main roof and the lower section from top board, described Moving assembly is installed on main roof and from top board.
As the further improvement of technique scheme, described fixed mount is provided with the first fixed plate, follows on described first On loop orbit assembly and second, cyclic track assembly is installed in the first fixed plate;Described lift cylinder assembly include installing plate, The several guide shafts being located on installing plate and lift cylinder;Described main roof and be positioned at above the first fixed plate from top board, described Installing plate is positioned at below the first fixed plate, described several guide shafts be fixed on installing plate top and through the first fixed plate respectively with Main roof is connected with from top board;Described lift cylinder is fixed on the lower section of installing plate, and the cylinder axis of lift cylinder is through installing Plate is positioned at the lower section of the first fixed plate, and cylinder axis is provided with the jacking block for being connected with the first fixed plate.
As the further improvement of technique scheme, described main roof and being less than from top board height in the normal mode The height of cyclic track assembly on cyclic track assembly and second on first, described main roof and from top board under off-order mode It is higher than first by lift cylinder assembly upwards jack-up, main roof and the height from top board and circulates on cyclic track assembly and second The height of rail assembly.
As the further improvement of technique scheme, described moving assembly includes for driving movable plate at main roof The main moving assembly of movement and for drive movable plate in movement on top board from moving assembly;Described from moving assembly and master Moving assembly is correspondingly arranged, and described main moving assembly is installed on main roof, described is installed on from top board from moving assembly, institute State main moving assembly and the distance between the moving assembly width less than movable plate.
As the further improvement of technique scheme, described main moving assembly includes being respectively arranged on the of main roof two ends One main moving member and the second main moving member, described first main moving member include the first slide rail, be installed on the first slide rail first Sliding bell;The second sliding bell that described second main moving member includes the second slide rail, is installed on the second slide rail;Described first Main moving member and/or the second main moving member also include the mobile electricity being connected on the first sliding bell and/or the second sliding bell Machine;The two ends of the first slide rail of described first main moving member are provided with two the first rollers, and the second of described second main moving member is sliding The two ends of rail are provided with two the second rollers, and at least one first roller described is connected by connecting shaft with at least one second roller Connect;Described from moving assembly include being respectively arranged on from the first of top board two ends from moving member and second from moving member, described first The first sliding bell include the first slide rail from moving member, being installed on the first slide rail;Described second includes second from moving member Slide rail, the second sliding bell being installed on the second slide rail;Described first also includes even from moving member from moving member and/or second It is connected to the mobile motor on the first sliding bell and/or the second sliding bell;Described first from the two of the first slide rail of moving member End is provided with two the first rollers, and described second is provided with two the second rollers from the two ends of the second slide rail of moving member, described at least One the first roller is connected by connecting shaft with at least one second roller.
As the further improvement of technique scheme, described fixed mount is provided with the first fixed plate and the second fixed plate, Described first fixed plate is positioned at the top of the second fixed plate;Cyclic track assembly on cyclic track assembly and second on described first Being installed in the first fixed plate, described first time cyclic track assembly is installed in the second fixed plate;Rail is circulated on described first Road assembly includes the first upper rail, drives belt on first and drive the first of endless belt motion on first for driving Drive motor, wherein, on first, drive belt to be installed on the first upper rail, on first, drive motor to be connected on first drive One end of belt;When movable plate is positioned on first on driving belt, driving under the driving of motor on first, movable plate is by the Drive belt drive on one, slide along the first upper rail;Described first time cyclic track assembly include the first lower guideway, first time Drive belt and for driving the first time driving motor driving endless belt motion first time, wherein, drive skin first time Band is installed on the first lower guideway, and first time driving motor is connected to first time drive one end of belt;When movable plate is positioned at When once driving on belt, under the driving of first time driving motor, movable plate is driven belt drive by first time, along first time Slide;On described second, cyclic track assembly includes the second upper rail, drives belt on second and for driving second Drive motor on the second of upper driving endless belt motion, wherein, on second, drive belt to be installed on the second upper rail, second Upper driving motor is connected on second drive one end of belt;When movable plate is positioned on second on driving belt, on second Driving under the driving of motor, movable plate drives belt drive on second, slides along the second upper rail.
This utility model further provides for a kind of automatic production line using automatization's line rail module, described automatic metaplasia Produce line and include that connection platform assembly line, described connection platform assembly line include several automatization's line rail module being sequentially connected with;Described from Dynamicization line rail module is as above automatization's line rail module described in any one.
Implementing the beneficial effects of the utility model is: automatization of the present utility model line rail module includes fixed mount, installs On fixed mount for conveying products in the normal mode or the first rail set of product parts with at anon-normal norm Conveying products or the second rail set of product parts under formula, and for placing the movable plate of product or product parts;Described Fixed mount be respectively provided on two sides with feed side and exit side, described first rail set include for by product or product parts from Feed side is transported on the first of exit side cyclic track assembly and for making movable plate be circulated back to feed side from exit side First time cyclic track assembly, described second rail set includes cyclic track assembly on second;Described automatization line rail module Also include for making movable plate on cyclic track assembly and second between cyclic track assembly under off-order mode on first The thread replacing mechanism moved.Automatic production line of the present utility model is by arranging several automatization's line rail mould being sequentially connected with Group constitutes connection platform assembly line and realizes the automatic transport of product or product parts, it is possible to drastically increases production efficiency, has Save to effect artificial.Further, arranged by the structure of automatization of the present utility model line rail module, it is possible to realize multiple operation Pattern, when certain plant failure of automatic production line, can will be placed with product or product parts by thread replacing mechanism Movable plate switches over operation between the first rail set and the second rail set, does not affect the fortune of whole automatic production line Turn.
Accompanying drawing explanation
Fig. 1 is the signal of the automatic production line using automatization's line rail module according to this utility model preferred embodiment Figure.
Fig. 2 is the schematic perspective view of the automatization's line rail module according to this utility model preferred embodiment.
Fig. 3 is the cross-sectional schematic of the automatization's line rail module shown in Fig. 2.
Fig. 4 is the top view of the automatization's line rail module shown in Fig. 2.
Fig. 5 is the schematic perspective view of the members of the automatization's line rail module shown in Fig. 2.
Fig. 6 is the schematic perspective view of another angle of the members of the automatization's line rail module shown in Fig. 5.
Fig. 7 is the schematic perspective view of the thread replacing mechanism of the automatization's line rail module shown in Fig. 6.
Fig. 8 is the schematic perspective view of another angle of the thread replacing mechanism shown in Fig. 7.
Fig. 9 is the schematic perspective view of cyclic track assembly on first of the automatization's line rail module shown in Fig. 2.
Figure 10 is the top view of cyclic track assembly on first shown in Fig. 9.
Figure 11 is the side view of cyclic track assembly on first shown in Fig. 9.
Figure 12 is the electrical schematic block diagram of automatization's line rail module of this utility model preferred embodiment.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is further detailed.
Of the present utility model embodiment is described below in detail, and the example of described embodiment is shown in the drawings, the most ad initio Represent same or similar element to same or similar label eventually or there is the element of same or like function.Below by ginseng It is exemplary for examining the embodiment that accompanying drawing describes, and is only used for explaining this utility model, and it is not intended that to of the present utility model Limit.On the contrary, owning in the range of embodiment of the present utility model includes the spirit falling into attached claims and intension Change, amendment and equivalent.
As it is shown in figure 1, the utility model discloses a kind of automatic production line using automatization's line rail module, described from Dynamicization production line 100 includes that connection platform assembly line 10, described connection platform assembly line 10 include several automatization's line being sequentially connected with Rail module 1.Inventor of the present utility model, by long-term design and improvement, has obtained of the present utility model having novelty and set Automatization's line rail module 1 of meter, automatization of the present utility model line rail module 1 uses modular structure, can be according to automatically Changing the needs of production line 100, be sequentially connected with automatization's line rail module 1 of requirement, this automatization line rail module 1 can be square Just carry out manual operations at some stations, carry out automation mechanized operation at the external automation equipment of other stations, such as: Fig. 1 Shown in PCBA board automatic installation apparatus 30, certainly can also other automation equipment the most external, such as: all right It is that other automation equipment disclosed in first patent or those skilled in the art of inventor of the present utility model are understood The automation equipment being applicable to assembling product, detecting or pack.The more important thing is, automatization of the present utility model line rail module 1 is capable of plurality of operating modes, when certain automation equipment fault that automatic production line 100 is external, does not affect whole The operating of automatic production line 100, and also there is the various selectable patterns such as quality inspection pattern and bypass mode, this automatically Change line rail module 1 and can be applicable to the automatic production line 100 of various industrial products, such as: remote controller automatic production line, hands Machine automatic production line, wiring board automatic production line etc..Hereinafter automatization's line rail module 1 will be described in detail.
Such as Fig. 2 to Fig. 4, automatization of the present utility model line rail module 1 includes fixed mount 19, is installed on fixed mount 19 For conveying products in the normal mode or the first rail set 11 of product parts, it is used for conveying products under off-order mode Or the second rail set 12 of product parts, and for placing the movable plate 13 of product or product parts;Described fixed mount 19 Be respectively provided on two sides with feed side 141 and exit side 142, described first rail set 11 includes for being placed with product or product The movable plate 13 of product part is transported to the first of exit side 142 cyclic track assembly 111 and mobile for making from feed side 141 Plate 13 is circulated back to first cyclic track assembly 112 of feed side 141 from exit side 142, and described second rail set 12 wraps Include cyclic track assembly 121 on second.
Refering to Fig. 5 to Fig. 7, in this utility model, described automatization line rail module 1 also includes for making movable plate 13 exist The thread replacing mechanism 4 moved between cyclic track assembly 121 on cyclic track assembly 111 and second on first;So that working as When a certain automatization line rail module 1 and certain external automation equipment fault, under off-order mode, such as: error pattern Under, movable plate 13 cyclic track assembly 111 from first can be made to move to cyclic track assembly 121 on second, on second Cyclic track assembly 121 carries out manual operations, then from next adjacent second cyclic track assembly 121 return to circulate on first Rail assembly 111, returns to normal mode and runs, from without because the automation equipment external with automatization line rail module 1 therefore Barrier, affects the operating of whole automatic production line.
As shown in Figures 2 to 4,111, first time cyclic track assembly and second of cyclic track assembly on described first Upper cyclic track assembly 121 is provided with several working position 17, is provided with for stopping that movable plate 13 exists at described several working positions 17 The stop cylinder 181 of working position.When movable plate 13 along first 111, first time cyclic track assembly 112 of cyclic track assembly with And cyclic track assembly 121 moves on second, when moving to a certain working position 17, stop that cylinder 181 works, movable plate 13 is hindered Keep off and be positioned at a certain working position 17, in order to automation equipment or manually operate.
As shown in Figures 2 to 4, in the present embodiment, cyclic track assembly 111 is provided with two main work on described first Position, the main working position of said two includes first main working position the 171, second main working position 172;In the normal mode, it is placed with product The movable plate 13 of product or product parts cyclic track assembly 111 along first moves, and moves to second from the first main working position 171 Main working position 172, the mechanical hand of staff or automation equipment is at the first main main working position of working position 171 or the second 172 Product or the product parts placed on movable plate 13 is operated, then is sequentially moved to next adjacent automatization's line rail module Cyclic track assembly 111 on the first of 1, moves to the second main working position 172 from its first main working position 171.Circulate on second Rail assembly 121 be provided with two from working position, said two from working position include first from working position 173, second from working position 174, under error pattern, the movable plate 13 being placed with product or product parts circulates along the first of automatization's line rail module 1 First main working position 171 of rail assembly 111 moves on second the first of cyclic track assembly 121 from working position 173, then edge On second, cyclic track assembly 121 moves to second from working position 174, continue to move to the of adjacent automatization line rail module 1 On two, the first of cyclic track assembly 121 from working position 173, is then return on the first of adjacent automatization line rail module 1 circulation First main working position 171 of rail assembly 111.Under quality inspection pattern, press quality inspection button, be placed with product or product parts Movable plate 13 first main working position 171 of cyclic track assembly 111 along the first of automatization's line rail module 1 moves on second The first of cyclic track assembly 121 is from working position 173, then presses quality inspection button, and product or product parts are put back to movable plate 13, Movable plate 13 the first of the cyclic track assembly 111 main working position 171 along first being placed with product or product parts moves to Second main working position 172.In bypass mode, the stop cylinder of the second main working position 172 of cyclic track assembly 111 on first 181 do not work, and are placed with movable plate 13 cyclic track assembly along the first of automatization's line rail module 1 of product or product parts The first main working position 171 of 111 is sequentially moved to cyclic track assembly on the first of next adjacent automatization's line rail module 1 The first main working position 171 of 111.It is understood that cyclic track assembly 111 can also arrange more master on described first Working position, on described second, cyclic track assembly 121 can correspondingly arrange more from working position;Described main working position and from The quantity of working position can be configured as required, is not limited to two of the present embodiment, can be three, four the most Individual, preferably two, on the basis of being capable of utility model purpose of the present utility model, structure is the compactest, and It is easy to the connection between automatization's line rail module.
It is noted that owing to, under error pattern or quality inspection pattern, movable plate 13 needs to circulate rail from first First main working position 171 of road assembly 111 moves on second the first of cyclic track assembly 121 from working position 173, thus Under preferable case, staff or the mechanical hand of automation equipment and the second main working position 172 connect, and in the second main work Product or the product parts placed on movable plate 13 are operated by position 172, it is to avoid the motion of interference movable plate 13 so that whole The design more reasonable structure of automatization's line rail module 1.
As shown in Fig. 2 to Fig. 8, in this utility model, described automatization line rail module 1 also includes for making movable plate 13 The thread replacing mechanism 4 of movement between cyclic track assembly 121 on cyclic track assembly 111 and second on first, at the present embodiment In, at the first main working position 171 and corresponding first, thread replacing mechanism 4 is installed from working position 173;It is understood that In other embodiments, it is also possible at the second main working position 172 and corresponding second, thread-changing machine is installed from working position 174 Structure 4;It is preferable that install thread replacing mechanism 4 at the first main working position 171 and first from working position 173, in order to when main with second When the automation equipment that working position 172 connects breaks down, can will be placed with the movable plate 13 of product or product parts in time Move to first from working position 173, carry out follow-up operation from the first main working position 171.In the present embodiment, described thread-changing machine Structure 4 includes main roof 41, from top board 42, for jack-up main roof 41, from the lift cylinder assembly 43 of top board 42, and be used for making Movable plate 13 main roof 41 and between top board 42 moving assembly of movement, described main roof 41 and being respectively mounted from top board 42 In the first main working position 171 and first at working position 173, described lift cylinder assembly 43 is connected to main roof 41 and from top board The lower section of 42, described moving assembly is installed on main roof 41 and from top board 42.
More specifically, described fixed mount 19 is provided with the first fixed plate 191, cyclic track assembly 111 on described first With second on cyclic track assembly 121 be installed in the first fixed plate 191, on described first, cyclic track assembly 111 is provided with One main working position 171 and the second main working position 172, on described second, cyclic track assembly 121 is provided with first from working position 173 He Second from working position 174;Described main roof 41 and be respectively arranged in the first main working position 171 and first from working position from top board 42 173;Described main roof 41 and from top board 42 height in the normal mode less than on cyclic track assembly 111 and second first The height of cyclic track assembly 121.Described lift cylinder assembly 43 is connected to main roof 41 and the lower section from top board 42, described liter Sending down the abnormal ascending QI cylinder component 43 includes installing plate 431, be located on installing plate 431 four guide shafts 432 and lift cylinder 433;Described master Top board 41 and be positioned at above the first fixed plate 191 from top board 42, described installing plate 431 is positioned at below the first fixed plate 191, described Four guide shafts 432 be fixed on installing plate 431 top and through the first fixed plate 191 respectively with main roof 41 and from top board 42 phase Connect.In the present embodiment, described first fixed plate 191 being provided with axle sleeve 435, described guide shaft 432 is through axle sleeve 435 and master Top board 41 is connected with from top board 42, it is simple to guide shaft 432 moves jack-up main roof 41 and from top board 42 in axle sleeve 435.Described Lift cylinder 433 is fixed on the lower section of installing plate 431, and its cylinder axis is positioned at the first fixed plate 191 times through installing plate 431 Side, cylinder axis is provided with for fixing, with the first fixed plate 191, the jacking block 434 being connected.In the present embodiment, at normal condition mould Under formula, cylinder axis stretches out and passes through that jacking block 434 is fixing with the first fixed plate 191 to be connected, when needs make movable plate 13 on first When moving between cyclic track assembly 121 on cyclic track assembly 111 and second, the cylinder axis of lift cylinder 433 shrinks, with peace The fixing lift cylinder 433 connected of dress plate 431 promotes installing plate 431 to move up, and drives the main top of four guide shafts 432 upwards jack-up Plate 41 and from top board 42;Now, described main roof 41 and the height from top board 42 higher than first cyclic track assembly 111 and the The height of cyclic track assembly 121 on two, in order to movable plate 13 moves at main roof 41 and between top board 42, thus realizes Movable plate 13 is movement between cyclic track assembly 121 on cyclic track assembly 111 and second on first.
As shown in Figures 7 and 8, described moving assembly includes for driving movable plate 13 main shifting of movement on main roof 41 Dynamic assembly 44 and for drive movable plate 13 in movement on top board 42 from moving assembly 45;Described from moving assembly 45 with main Moving assembly 44 is correspondingly arranged;Described main moving assembly 44 is installed on main roof 41, described from moving assembly 45 be installed on from On top board 42, described main moving assembly 44 and the distance between moving assembly 45 are less than the width of movable plate 13;So that Movable plate 13 is by main moving assembly 44 and the operation from moving assembly 45, it is possible to main roof 41 and between top board 42 back and forth Mobile.
Refering to Fig. 7 and Fig. 8, more specifically, described main moving assembly 44 includes be respectively arranged on main roof 41 two ends One main moving member 441 and the second main moving member 442, described first main moving member 441 includes the first slide rail 4411, is installed on first The first sliding bell 4412 on slide rail 4411 and the mobile motor 4413 being connected with the first sliding bell 4412;Described second Main moving member 442 includes the second slide rail and the second sliding bell 4422 being installed on the second slide rail;Described first main movement The two ends of the first slide rail 4411 of part 441 are provided with two the first rollers 4414, the second slide rail of described second main moving member 442 Two ends are provided with two the second rollers 4424, and one of them the first roller 4414 and one of them second roller 4424 pass through connecting shaft 443 are connected.It is understood that mobile horse can also be connected on the second sliding bell 4422 of the second main moving member 442 Reach, operate with the mobile motor synchronous of the first main moving member 441, and do not use connecting shaft 443 to be attached.It is preferred that adopt By the mode of the present embodiment, it is not necessary to arrange mobile motor, cost-effective and energy consumption, and make structure simpler, be also beneficial to First main moving member and the run-in synchronism of the second main moving member.With continued reference to Fig. 7 and Fig. 8, described from moving assembly 45 with main shifting The structure of dynamic assembly 44 is similar, described includes being respectively arranged on from the first of top board 42 two ends from moving member 451 from moving assembly 45 With second from moving member 452, with the structure of main moving assembly 44 similarly, described first includes the first slide rail, peace from moving member The first sliding bell being loaded on the first slide rail and the mobile motor being connected with the first sliding bell;Described second main moving member Including the second slide rail and the second sliding bell of being installed on the second slide rail;Described first from the two of the first slide rail of moving member End is provided with two the first rollers, and described second is provided with two the second rollers from the two ends of the second slide rail of moving member, one of them First roller is connected by connecting shaft with one of them second roller.Thus, described main moving assembly 44 and from moving assembly The mobile motor synchronous of 45 runs, and the output shaft of mobile motor rotarily drives the first sliding bell along the first slide rail loopy moving, And drive the second sliding bell along the second slide rail loopy moving by connecting shaft;Make the movable plate being positioned on main roof 41 13, by main moving assembly 44 and the operating from moving assembly 45, move to from top board 42 from main roof 41.
From the foregoing, it will be observed that when need to make movable plate 13 cyclic track assembly on cyclic track assembly 111 and second on first When moving between 121, the cylinder axis of lift cylinder 433 shrinks, and the lift cylinder 433 that be connected fixing with installing plate 431 promotes peace Dress plate 431 moves up, and drives four guide shaft 432 upwards jack-up main rooves 41 and from top board 42, now, and main roof 41 and from top The height of plate 42 is higher than the height of cyclic track assembly 121 on cyclic track assembly 111 and second on first.Meanwhile, movable plate 13 at main moving assembly 44 with from the drive of moving assembly 45, moves at main roof 41 with between top board 42, thus realizes Movement between cyclic track assembly 121 on cyclic track assembly 111 and second on first.The thread replacing mechanism of this structure Structure design is more superior, and makes the more reasonable structure of whole connection platform of requiring to report his or her problems within a prescribed time and in a prescribed place compact.
When the automation equipment being connected with the second main working position 172 of automatization line rail module 1, such as: PCBA board is automatic Erecting device 30 breaks down, and (automation equipment electrically connects with central control processing unit, processes single during fault to central authorities' control Unit sends signal), need to have been manually done operation, then by the lift cylinder assembly 43 of thread replacing mechanism 4 jack-up main roof 41 simultaneously With from top board 42, meanwhile, movable plate 13 is at main moving assembly 44 with from the drive of moving assembly 45, from main roof 41 to from top Plate 42 moves, thus the first of cyclic track assembly 111 the main working position 171 moves to cyclic track assembly on second from one The first of 121 is from working position 173.Then, lift cylinder assembly 43 homing, stop cylinder 181 homing, movable plate 13 Move from working position 174 to second, the product movable plate 13 or product parts can be carried out craft second from working position 174 Assemble, will not break down because of the automation equipment being connected with the second main working position 172, and affect automatization's line rail module 1 And the operating of whole automatic production line.
It is understood that in other embodiments of the present utility model, thread replacing mechanism 4 is not limited to the knot in the present embodiment Structure, if can be reliable and stable make movable plate 13 the first of cyclic track assembly 111 main working position 171 and second on first The first of upper cyclic track assembly 121 version of movement between working position 173 is used equally to this utility model, such as also Can use and inventor's earlier patent application CN2016103215945 of the present utility model, CN2016103230409 mention Position moving assembly.Preferably by the version of the present embodiment, design the most superior, and make whole automatization line rail The more reasonable structure of module is compact.
Refering to Figure 12, in preferred embodiment of the present utility model, described automation equipment, the lifting air of thread replacing mechanism 4 Cylinder 433, mobile motor electrically connect with central control processing unit 20, and automation equipment is electrically connected with central control processing unit 20 Connect, during fault, send signal to central control processing unit 20, central control processing unit 20 control lift cylinder, mobile electricity The work of machine.Described lift cylinder, mobile motor can select according to the needs of those skilled in the art, its size and specification Can select as required.In the present embodiment, described lift cylinder assembly 43 is installed on the first main working position 171 and first At working position 173, simultaneously act on main roof 41 and from top board 42 upwards jack-up main roof 41 and from top board 42, join simultaneously Close main moving assembly 44 and from moving assembly 45, make movable plate 13 the first of cyclic track assembly 111 main working position on first On 171 and second, the first of cyclic track assembly 121 moves between working position 173.In other embodiments, it is also possible to according to Need to be respectively mounted lift cylinder assembly 43 at main roof 41 with from the lower section of top board 42.Described lift cylinder assembly 43, main shifting Dynamic assembly 44 and the version from moving assembly 45 are also not necessarily limited to the version of the present embodiment, as long as disclosure satisfy that in mistake Movable plate 13 cyclic track assembly 111 from first is made to move to cyclic track assembly 121 on second under pattern or quality inspection pattern, The version being easy to the multi-mode operation that whole automatic production line runs is used equally to this utility model.
Refering to Fig. 3, described fixed mount 19 is provided with the first fixed plate 191 and the second fixed plate 192, described first fixed plate 191 tops being positioned at the second fixed plate 192;On described first, on cyclic track assembly 111 and second, cyclic track assembly 121 is pacified Being loaded in the first fixed plate 191, described first time cyclic track assembly 112 is installed in the second fixed plate 192.
In the present embodiment, on described first, cyclic track assembly 111 is as legend, cyclic track assembly on described second 121, the structure of first time cyclic track assembly 112 is similar with cyclic track assembly 111 on first.Cyclic track on described first Assembly 111 includes driving belt 114 on one group of first upper rail 113, first and driving belt 114 to follow on first for driving Drive motor 115 on the first of ring motion, wherein, on first, drive belt 114 to be installed on the first upper rail 113, on first Motor 115 is driven to be connected on first drive on belt 114;In the normal mode, driving skin it is positioned on first when movable plate 13 Time on band 114, driving under the driving of motor 115 on first, movable plate 13 drives belt 114 to drive, along first on first Upper rail 113 slides, and moves to the second main working position 172 from the first main working position 171.
On described second, cyclic track assembly 121 includes one group of second upper rail, drives belt on second and for driving Drive on dynamic second and on the second of endless belt motion, drive motor, wherein, on second, drive belt to be installed on the second upper rail On, drive motor to be connected on second drive on belt on second;Under error pattern, when movable plate 13 is positioned on second driving Time on belt, driving under the driving of motor on second, movable plate 13 drives belt drive on second, sliding along the second upper rail Dynamic, move to second from working position 174 from first from working position 173.
As shown in Fig. 2, Fig. 3 and Fig. 5, it is worth mentioning at this point that, described first rail set 11 also includes for making movable plate 13 be circulated back to first cyclic track assembly 112 of feed side 141 from exit side 142, when movable plate 13 is along being sequentially connected with When several automatizatioies line rail module 1 moves to last automatization's line rail module 1, then from last automatization's line rail module 1 is circulated back to first automatization's line rail module 1, so that movable plate 13 is counting by first time cyclic track assembly 112 Loopy moving on the individual automatization's line rail module 1 being sequentially connected with, it is achieved the installing continuously, detect and give birth to of product or product parts Produce, such as: use the remote controller automatic production line of automatization's line rail module 1 can complete a remote controller in 100,10 seconds Install, detect and pack.
Similarly, described first time cyclic track assembly 112 include one group of first lower guideway, first time drive belt and For driving the first time driving motor driving endless belt motion first time, wherein, belt is driven for first time to be installed on first On lower guideway, first time driving motor is connected to first time and drives on belt;Drive on belt when movable plate 13 is positioned at first time Time, under the driving of first time driving motor, movable plate 13 is driven belt drive by first time, slides along the first lower guideway, from The exit side 142 of automatization's line rail module 1 moves to feed side 141.
Refering to Fig. 5, in the present embodiment, described first fixed plate 191 is provided with first crossbeam 193, second cross beam 194, the 3rd crossbeam 195, on first, the first upper rail 113 of cyclic track assembly 111 is two, is respectively arranged in first crossbeam 193, on second cross beam 194 and be oppositely arranged;On second, the first upper rail of cyclic track assembly 121 is two, is respectively mounted On second cross beam 194 and the 3rd crossbeam 195 and be oppositely arranged.Similarly, described second fixed plate 192 is provided with two horizontal strokes Beam, the first lower guideway of first time cyclic track assembly 112 is two, is respectively arranged on two crossbeams and is oppositely arranged.
As shown in figure 12, in preferred embodiment of the present utility model, drive on described first on motor 115, second and drive Dynamic motor, first time driving motor electrically connect with central control processing unit 20 respectively, central control processing unit 20 control Drive on first and on motor 115, second, drive motor, the operating of first time driving motor.On described first drive motor 115, Driving the motor that motor, first time driving motor can use those skilled in the art to commonly use on second, its size and specification can roots Select according to needs.
As shown in Fig. 2 and Figure 12, automatization of the present utility model line rail module 1 is additionally provided with control knob (does not schemes Show), described control knob includes but not limited to that start key, Pause key, stop key, quality inspection button, defective products remove button, bypass Buttons etc., can be configured as required, and described control knob electrically connects with described central control processing unit 20, by institute State central control processing unit 20 and control the operating of all parts, such as: click on stop key, by central control processing unit 20 Send signal, it is possible to stop driving on first drive on motor 115, second motor, first time driving motor, stop cylinder 181, Lift cylinder 433 and the operating of mobile motor, the control circuit of described control knob and central control processing unit 20 can It is achieved by the prior art by those skilled in the art, as long as being capable of automatization's line rail module 1 is controlled the control of function Button processed and central control processing unit 20 are used equally to this utility model, and described control knob can be configured as required.
In the present embodiment, refering to Fig. 1, described automatization line rail module 1 also include being installed on movable plate 13 for Storage product or the tool 16 of product parts, described tool 16 is designed according to the shape and size of product, for by product Or product parts is preferably housed in tool 16, described tool 16 can be arranged as required to several for receiving product or product The installing space of product part.
Use automatization of the present utility model line rail module 1 can realize plurality of operating modes, respectively normal mode, mistake Pattern, quality inspection pattern, defective products tupe and bypass mode by mistake;Can set as required one therein, two kinds, three Kind, four kinds of even five kinds patterns.Thus, the utility model discloses the operation method of a kind of automatization line rail module, described fortune Row method includes normal mode, under described normal mode, comprises the steps: to be placed with the movable plate of product or product parts Along the first of automatization's line rail module, cyclic track component priority order moves to the first of next adjacent automatization's line rail module Upper cyclic track assembly.More specifically, in the present embodiment, under described normal mode, S11 is comprised the steps:: be placed with The movable plate 13 of product or product parts is cyclic track assembly 111 along the first of automatization's line rail module, from the first main work Position 171 moves to the second main working position 172;S12: the movable plate 13 being placed with product or product parts is sequentially moved to next again First main working position 171 of cyclic track assembly 111 on the first of adjacent automatization's line rail module.Described normal mode is the most often The production model of rule, in the normal mode, automatic production line carries out the production procedure of routine.
Described operation method also includes error pattern, under described error pattern, comprise the steps: to be placed with product or The movable plate of product parts cyclic track assembly along the first of automatization's line rail module is moved on second by thread replacing mechanism Cyclic track assembly;It is sequentially moved to cyclic track assembly on the second of adjacent automatization line rail module again, then passes through thread-changing Mechanism returns to cyclic track assembly on the first of adjacent automatization line rail module.More specifically, in the present embodiment, described Under error pattern, comprise the steps: S21: be placed with the movable plate 13 of product or product parts along automatization's line rail module 1 On first, the first of cyclic track assembly 111 the main working position 171 moves on second the first of cyclic track assembly 121 from work Position 173, then cyclic track assembly 121 moves to second from working position 174, S22 along second: it is placed with product or product parts Movable plate 13 be sequentially moved on the second of adjacent automatization line rail module 1 the first of cyclic track assembly 121 from working position 173, it is then return to the first main working position 171 of cyclic track assembly 111 on the first of adjacent automatization line rail module 1.Described Error pattern is the automation equipment that a certain automatization line rail module 1 with automatic production line is connected operation when breaking down Pattern, the i.e. automation equipment of automatic production line 100 break down, it is impossible to on first the second of cyclic track assembly 111 When the product placed on movable plate 13 on main working position 172 or product parts operate, by making movable plate 13 move to First from working position 173, move again to second from working position 174, by manually product or product parts being entered in this operation Row operation, is then return to next adjacent automatization's line rail module 1, thus does not interferes with next adjacent automatization's line rail Module 1 or even the operation of whole automatic production line 100.
Described operation method also includes defective products tupe, under defective products tupe, comprises the steps: to place The movable plate cyclic track assembly along the first of automatization's line rail module having product or product parts is moved by thread replacing mechanism Cyclic track assembly on second, takes out product or product parts.More specifically, in the present embodiment, when finding that movable plate is put When the product put or product parts are substandard product, remove button by pressing defective products and enter defective products tupe, Under defective products tupe, comprise the steps: S31: be placed with the movable plate 13 of substandard product or product parts along automatically Change the first main working position 171 of cyclic track assembly 111 on the first of line rail module 1 and move to cyclic track assembly on second The first of 121, from working position 173, takes out substandard product or product parts.Described defective products tupe, i.e. works as quality inspection personnel Or Workers finds the pattern of employing when product or product parts are defective products, can be to certainly by defective products tupe Underproof product or product parts on certain automatization's line rail module of dynamicization production line 100 process so that do not conform to The product of lattice or product parts do not enter next process, it is possible to be effectively improved production efficiency.
Described operation method also includes quality inspection pattern, under quality inspection pattern, comprises the steps: to be placed with product or product The movable plate of part cyclic track assembly along the first of automatization's line rail module moves to circulate on second by thread replacing mechanism Rail assembly, takes out product or product parts carries out quality inspection;The step for similar to the step of defective products tupe;But matter Inspection pattern still further comprises following steps: again the product qualified through quality inspection or product parts is put back to movable plate, is placed with It is adjacent that the movable plate of product or product parts cyclic track component priority order along the first of automatization's line rail module moves to next Automatization's line rail module first on cyclic track assembly, hence into next operation;By by product qualified for quality inspection Or product parts is placed again into automatization's line rail module, do not result in the qualified product of quality inspection or the loss of product parts.More Body ground, in the present embodiment, enters quality inspection pattern by pressing quality inspection button, under quality inspection pattern, comprises the steps: S31: It is placed with the movable plate 13 of product or product parts along the first of automatization's line rail module 1 the first of cyclic track assembly 111 Main working position 171 moves on second the first of cyclic track assembly 121 from working position 173, to take out product or product parts enters Row quality inspection;S32: press quality inspection button again, puts back to movable plate 13 by product or product parts, is placed with product or product parts Movable plate 13 the first of cyclic track assembly 111 main working position 171 along first moves to the second main working position 172.Described matter Inspection pattern, the mould i.e. used when quality inspection personnel or client inspect product or the installation of product parts by random samples or quality is the most qualified Formula, such as can set and often run 20 products or product parts, i.e. automatically into a quality inspection pattern, and can by quality inspection pattern So that the product on automatic production line 100 or product parts to be inspected by random samples in real time, do not affect normal operation, it is possible to effectively Improve production efficiency, and conveniently product or product parts are carried out quality testing.
Described operation method also includes bypass mode, in bypass mode, comprises the steps: to be placed with product or product The movable plate of part cyclic track component priority order along the first of automatization's line rail module moves to next adjacent automatization's line Cyclic track assembly on the first of rail module.More specifically, in the present embodiment, pressing bypass button enters bypass mode, In bypass mode, the stop cylinder 181 not work of the second main working position 172 of automatization's line rail module 1 is comprised the steps: Make, be placed with the movable plate 13 of product or product parts along the first of automatization's line rail module 1 the of cyclic track assembly 111 One main working position 171 is sequentially moved on the first of next adjacent automatization's line rail module 1 the first of cyclic track assembly 111 Main working position 171, does not carries out stopping operation at the second main working position 172.Described bypass mode, i.e. when certain of automatic production line Individual automatization line rail module is served only for simple conveying products or product parts, it is not necessary to when operating, can use bypass mould Formula, saves the time, and provides production efficiency.
Implement automatization of the present utility model line rail module, at least have the advantages that of the present utility model automatically Change line rail module and use modular structure, it is possible to according to the needs of automatic production line, connect automatization's line of requirement Rail module, and this automatization line rail module can carry out manual operations at some stations easily, external at some stations Automation equipment carries out automation mechanized operation.The more important thing is, automatization of the present utility model line rail module is capable of multiple fortune Row mode, when certain automation equipment fault of automatic production line, does not affect the operating of whole automatic production line, and Also there is the various selectable patterns such as quality inspection pattern and bypass mode, this automatization line rail module can be applicable to various from Dynamicization production line, such as: remote controller automatic production line, mobile phone automatized production line etc..Automated production of the present utility model Line constitutes connection platform assembly line realize product or product parts by arranging several automatization line rail module being sequentially connected with Automatic transport, it is possible to drastically increase production efficiency, has been effectively saved artificial.Further, by of the present utility model automatically The structure changing line rail module is arranged, it is possible to realizes plurality of operating modes, when certain plant failure of automatic production line, passes through The movable plate being placed with product or product parts can be entered between the first rail set and the second rail set by thread replacing mechanism Row switchover operation, does not affect the operating of whole automatic production line.
In description of the present utility model, it is to be understood that term " first ", " second " etc. are only used for describing purpose, And it is not intended that indicate or hint relative importance.In description of the present utility model, except as otherwise noted, the containing of " multiple " Justice is two or more.
Embodiment the most of the present utility model, it will be understood by those skilled in the art that: In the case of without departing from principle of the present utility model and objective, these embodiments can be carried out multiple change, revise, replace And modification, scope of the present utility model is limited by claim and equivalent thereof.

Claims (10)

1. automatization's line rail module, it is characterised in that described automatization line rail module includes fixed mount, is used for placing product Or at least one movable plate of product parts, and be installed on fixed mount for carrying the of movable plate in the normal mode One rail set, for carrying the second rail set of movable plate under off-order mode;
Described fixed mount be respectively provided on two sides with feed side and exit side, described first rail set includes for being placed with product The movable plate of product or product parts from feed side be transported to the first of exit side cyclic track assembly and for make movable plate from Exit side is circulated back to first time cyclic track assembly of feed side, and described second rail set includes cyclic track group on second Part;
Described automatization line rail module also includes for making movable plate cyclic track on cyclic track assembly and second on first The thread replacing mechanism moved between assembly.
Automatization the most according to claim 1 line rail module, it is characterised in that cyclic track assembly on described first, On first time cyclic track assembly and second, cyclic track assembly is provided with several working position, is provided with at described several working positions For stopping the movable plate stop cylinder at working position.
Automatization the most according to claim 1 and 2 line rail module, it is characterised in that cyclic track assembly on described first Being provided with the main working position of at least two, on described second, cyclic track assembly is correspondingly provided with at least two from working position.
Automatization the most according to claim 3 line rail module, it is characterised in that in the main working position of least one set and phase therewith That answers installs described thread replacing mechanism at working position;Described thread replacing mechanism includes main roof, from top board, for jack-up main roof, From the lift cylinder assembly of top board, and for make movable plate main roof and between top board the moving assembly of movement;Described Main roof and be respectively arranged in main working position and from working position from top board, described lift cylinder assembly is connected to main roof and from top The lower section of plate, described moving assembly is installed on main roof and from top board.
Automatization the most according to claim 4 line rail module, it is characterised in that described fixed mount is provided with first and fixes Plate, on described first, on cyclic track assembly and second, cyclic track assembly is installed in the first fixed plate;
Described lift cylinder assembly includes installing plate, be located on installing plate several guide shafts and lift cylinder;Described main roof Be positioned at above the first fixed plate from top board, described installing plate is positioned at below the first fixed plate, and described several guide shafts are fixed on peace The top of dress plate also passes the first fixed plate and is connected with main roof with from top board respectively;Described lift cylinder is fixed on installing plate Lower section, the cylinder axis of lift cylinder is positioned at the lower section of the first fixed plate through installing plate, and cylinder axis is provided with for first The jacking block that fixed plate connects.
Automatization the most according to claim 5 line rail module, it is characterised in that described main roof and from top board at normal mode Height under formula less than the height of cyclic track assembly on cyclic track assembly and second on first, described main roof and from top board It is higher than cyclic track group first by lift cylinder assembly upwards jack-up, main roof and the height from top board under off-order mode The height of cyclic track assembly on part and second.
Automatization the most according to claim 4 line rail module, it is characterised in that described moving assembly includes for driving shifting The main moving assembly of dynamic plate movement on main roof and be used for driving movable plate in movement on top board from moving assembly;Described Being correspondingly arranged with main moving assembly from moving assembly, described main moving assembly is installed on main roof, described from moving assembly peace Being loaded on from top board, described main moving assembly and the distance between moving assembly are less than the width of movable plate.
Automatization the most according to claim 7 line rail module, it is characterised in that described main moving assembly includes being respectively arranged on The first main moving member at main roof two ends and the second main moving member, described first main moving member includes the first slide rail, is installed on The first sliding bell on one slide rail;The second cunning that described second main moving member includes the second slide rail, is installed on the second slide rail Dynamic belt;Described first main moving member and/or the second main moving member also include that being connected to the first sliding bell and/or second slides Mobile motor on belt;The two ends of the first slide rail of described first main moving member are provided with two the first rollers, and described second is main The two ends of the second slide rail of moving member are provided with two the second rollers, at least one first roller described and at least one second roller It is connected by connecting shaft;
Described from moving assembly include being respectively arranged on from the first of top board two ends from moving member and second from moving member, described first The first sliding bell include the first slide rail from moving member, being installed on the first slide rail;Described second includes second from moving member Slide rail, the second sliding bell being installed on the second slide rail;Described first also includes even from moving member from moving member and/or second It is connected to the mobile motor on the first sliding bell and/or the second sliding bell;Described first from the two of the first slide rail of moving member End is provided with two the first rollers, and described second is provided with two the second rollers from the two ends of the second slide rail of moving member, described at least One the first roller is connected by connecting shaft with at least one second roller.
Automatization the most according to claim 1 line rail module, it is characterised in that described fixed mount is provided with the first fixed plate With the second fixed plate, described first fixed plate is positioned at the top of the second fixed plate;Cyclic track assembly and second on described first Upper cyclic track assembly is installed in the first fixed plate, and described first time cyclic track assembly is installed in the second fixed plate;
On described first, cyclic track assembly includes the first upper rail, drives belt on first and drive on first for driving Drive motor on the first of endless belt motion, wherein, drive belt to be installed on the first upper rail on first, drive on first Motor is connected on first drive one end of belt;When movable plate is positioned on first on driving belt, on first, drive horse Under the driving reached, movable plate drives belt drive on first, slides along the first upper rail;
Described first time cyclic track assembly includes the first lower guideway, drives belt for first time and drive for driving first time First time driving motor of endless belt motion, wherein, drives for first time belt to be installed on the first lower guideway, drives for first time Motor is connected to first time drive one end of belt;When movable plate is positioned at first time and drives on belt, drive horse at first time Under the driving reached, movable plate is driven belt drive by first time, slides along the first lower guideway;
On described second, cyclic track assembly includes the second upper rail, drives belt on second and drive on second for driving Drive motor on the second of endless belt motion, wherein, drive belt to be installed on the second upper rail on second, drive on second Motor is connected on second drive one end of belt;When movable plate is positioned on second on driving belt, on second, drive horse Under the driving reached, movable plate drives belt drive on second, slides along the second upper rail.
10. an automatic production line, it is characterised in that described automatic production line includes connection platform assembly line, described in plug into Platform assembly line includes several automatization's line rail module being sequentially connected with;Described automatization line rail module is such as claim 1 to 9 times Anticipate described automatization's line rail module.
CN201620699040.4U 2016-07-05 2016-07-05 A kind of automatization's line rail module and automatic production line Withdrawn - After Issue CN205771656U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105966862A (en) * 2016-07-05 2016-09-28 蒋海兵 Automatic wire rail module as well as running method and automatic production line thereof
CN106965135A (en) * 2017-05-17 2017-07-21 珠海盈致科技有限公司 A kind of intelligent flexible manufacturing platform
CN108582623A (en) * 2018-05-08 2018-09-28 湖南众钧科技有限公司 A kind of rubber-moulding production line and its production method
CN110683141A (en) * 2019-09-30 2020-01-14 广西机械工业研究院有限责任公司 Full-automatic packaging production line removing devices

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105966862A (en) * 2016-07-05 2016-09-28 蒋海兵 Automatic wire rail module as well as running method and automatic production line thereof
CN106965135A (en) * 2017-05-17 2017-07-21 珠海盈致科技有限公司 A kind of intelligent flexible manufacturing platform
CN108582623A (en) * 2018-05-08 2018-09-28 湖南众钧科技有限公司 A kind of rubber-moulding production line and its production method
CN108582623B (en) * 2018-05-08 2024-04-23 湖南众钧科技有限公司 Rubber molding production line and production method thereof
CN110683141A (en) * 2019-09-30 2020-01-14 广西机械工业研究院有限责任公司 Full-automatic packaging production line removing devices

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