CN109894761A - The automatic welding and test method of Bluetooth voice remote controller circuit board - Google Patents
The automatic welding and test method of Bluetooth voice remote controller circuit board Download PDFInfo
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- CN109894761A CN109894761A CN201910143903.8A CN201910143903A CN109894761A CN 109894761 A CN109894761 A CN 109894761A CN 201910143903 A CN201910143903 A CN 201910143903A CN 109894761 A CN109894761 A CN 109894761A
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- remote controller
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Abstract
The present invention relates to the automatic welding of Bluetooth voice remote controller circuit board and test methods, pass through machine driving on same automatic welding and test platform, artificial cleaning, manually installed and detection, machine examination, machine welding, machine is surveyed, mark, it shunts, after artificial detection, on the basis of guarantee welding and detection accuracy, simplify operator's quantity, guarantee that artificial and mechanical engagement is coordinated simultaneously, reduce work hours and improves efficiency, on same automatic welding and test platform simultaneously include installation after artificial detection and mechanical detection, and machine detection and artificial detection after welding, artificial progress synchronous with mechanical detection, guarantee detection accuracy.
Description
Technical field
The present invention relates to a kind of welding and test methods, and in particular to a kind of automation of Bluetooth voice remote controller circuit board
Welding and test method.
Background technique
As the device of the functions such as the mechanical opening and closing of the long-range control of one kind, adjusting, conversion, remote controler is mainly by being located at itself
Internal integrated circuit board generates different messages, and wherein Bluetooth voice remote controller mainly passes through its internal voice installed
Signal receives head and receives the voice signal that user issues, and is transmitted signals to by the head mounted signal transmitting tube of circuit board
Set-top box makes the conversion of the functions such as opening and closing, adjusting, conversion by set-top box to housed devices such as TV, air-conditioning, refrigerators, because
Voice signal receives head, signal transmitting tube and the positive and negative anodes spring for connecting supplying cell on this internal circuit plate
Installation and welding effect, will directly influence the service performance superiority and inferiority of Bluetooth voice remote controller；And in the prior art, due to remote control
The installation and welding requirements of device circuit board are all higher, and the overall volume of circuit board is smaller, thus welding and survey to circuit board
Trial work make often using it is artificial and it is mechanical be combined by the way of, realized in same welding and test platform it is identical weld and
Detection accuracy generally requires more operator's quantity, simultaneously because artificial and mechanical engagement is uncoordinated, often easily causes people
Work and mechanical repetitive operation, influence working hour and efficiency.
Summary of the invention
For the deficiencies in the prior art and defect, the present invention provide a kind of Bluetooth voice remote controller circuit board from
Dynamicization welding and test method.
The technical solution adopted by the present invention to solve the technical problems is:
The automatic welding and test method of Bluetooth voice remote controller circuit board, it is characterised in that: the following steps are included:
(1) several Bluetooth voice remote controller circuit boards are sequentially piled up in a transport jig, are transported jig and are passed through elevator
It is transported on automatic welding and test platform, and is sent to the extension of automatic welding and test platform by transmission device
On track；
(2) by manually cleaning dust and impurity on Bluetooth voice remote controller circuit board front and back sides；
(3) metal dome manually is sticked on the front and back sides after the cleaning of Bluetooth voice remote controller circuit board；
(4) pass through manually installed signal transmitting tube on the head of Bluetooth voice remote controller circuit board；
(5) head is received by manually installed voice signal at the middle part of Bluetooth voice remote controller circuit board；
(6) pass through manually installed positive and negative anodes spring in the lower back of Bluetooth voice remote controller circuit board；
(7) the Bluetooth voice remote controller circuit board after being installed sequentially is piled up in transport jig, and confirms each transport
Bluetooth voice remote controller circuit board in jig is compacted each Bluetooth voice remote controller circuit board towards after same direction；
(8) after the head of detection Bluetooth voice remote controller circuit board is firmly installed by manually installed signal transmitting tube, pass through
Signal transmitting tube is welded on the head of Bluetooth voice remote controller circuit board by the first welder；
(9) after the middle part of detection Bluetooth voice remote controller circuit board is firmly installed by manually installed voice signal reception head,
Voice signal reception head is welded on to the middle part of Bluetooth voice remote controller circuit board by the second welder；
(10) after the lower back of detection Bluetooth voice remote controller circuit board is firmly installed by manually installed positive and negative anodes spring,
Positive and negative anodes spring is welded on to the lower back of Bluetooth voice remote controller circuit board by third welder；
(11) the Bluetooth voice remote controller circuit board after the completion of welding is carried out welding qualified degree detection；
(12) the qualified mark with non-qualification is carried out to Bluetooth voice remote controller circuit board according to the testing result in step (11)；
(13) according to the mark in step (12) as a result, will be denoted as qualified Bluetooth voice remote controller circuit board be denoted as it is non-
Qualified Bluetooth voice remote controller circuit board is spread out of by different Transfer pipes；
(14) the Bluetooth voice remote controller circuit board for being denoted as non-qualification of step (13) outflow is subjected to artificial visual examination, and
It sequentially piles up into transport jig and is finally sent out automatic welding and test platform.
Further, sequentially piling up side by side in each transport jig has 6 Bluetooth voice remote controller circuit boards.
Further, the step (2) to (6) carries out on the advancing the track of automatic welding and test platform.
It further, further include being remotely controlled by artificial detection blue tooth voice between the step (6) and the step (7)
Metal dome attaching piece, installation signal transmitting tube, installation voice signal receive the installation of head and mounting anode and cathode spring on device circuit board
The step of qualification is spent.
Further, each front for transporting the Bluetooth voice remote controller circuit board in jig of confirmation in the step (7)
Behind top, it is compacted each Bluetooth voice remote controller circuit board.
Further, the first welder, the second welder, Yi Ji in the step (8) to the step (10)
Three welders are respectively arranged at the same side of the automatic welding and test platform.
Further, pass through machine detection mode in the step (11) according to signal transmitting tube and Bluetooth voice remote controller
Between the head of circuit board, voice signal receive between head and the middle part of Bluetooth voice remote controller circuit board, positive and negative anodes spring with
Sequence between the lower back of Bluetooth voice remote controller circuit board is respectively to the Bluetooth voice remote controller circuit after the completion of welding
Plate carries out welding qualified degree detection.
Further, weld by the detection mode of radiographic inspection the detection of qualified degree in the step (11).
Further, the Bluetooth voice remote controller electricity of non-qualification will be denoted as in the step (13) by robot device
Road plate is denoted as qualified Bluetooth voice remote controller circuit from being denoted as grabbing out in qualified Bluetooth voice remote controller circuit board
Plate with the perpendicular Transfer pipe of the advancing the track of the automatic welding and test platform by spreading out of.
Further, the Bluetooth voice remote controller circuit board for being denoted as non-qualification is carried out in the step (14) artificial outer
The advancing the track for seeing the workbench and the automatic welding and test platform that check is located along the same line.
The beneficial effects of the present invention are:
(1) on same automatic welding and test platform by machine driving, artificial cleaning, manually installed and detection, machine examination,
Machine welding, machine are surveyed, mark, are shunted, after artificial detection, on the basis of guaranteeing welding and detection accuracy, simplify operational personnel
Amount, while guaranteeing that artificial and mechanical engagement is coordinated, reduce work hours and improves efficiency, it is same on same automatic welding and test platform
When include machine detection and artificial detection after artificial detection and mechanical detection and welding after installation, it is artificial and mechanical
Detection is synchronous to be carried out, and guarantees detection accuracy.
(2) step (2) to (6) carries out on the advancing the track of automatic welding and test platform, guarantees manual operation
Part distinguishes as far as possible with mechanical operation portion, guarantees artificial safe operation.
(3) first welders, the second welder and third welder are respectively arranged at the automatic welding
And the same side of test platform, consequently facilitating operator is while machine welds positioned at automatic welding and test platform
The other side observe to the welding situation of circuit board and then make adjustment in time, guarantees welding efficiency.
(4) qualified Bluetooth voice remote controller circuit board will be denoted as and passes through the extension with automatic welding and test platform
The perpendicular Transfer pipe outflow of track, and artificial appearance will be carried out to the Bluetooth voice remote controller circuit board for being denoted as non-qualification
The workbench and automatic welding of inspection and the advancing the track of test platform are set on same straight line, and then further decrease this
The transverse width of automatic welding and test platform, the single length for only needing to guarantee the automatic welding and test platform
The size in direction and do not need to occupy additional transverse width dimension, reduce space occupied to a certain extent, reduce expenses.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is automatic welding and survey in the automatic welding and test method of Bluetooth voice remote controller circuit board of the present invention
Try the structural schematic diagram of platform；
Fig. 2 is Bluetooth voice remote controller circuit in the automatic welding and test method of Bluetooth voice remote controller circuit board of the present invention
The structural schematic diagram of plate；
Fig. 3 is the automatic welding of Bluetooth voice remote controller circuit board of the present invention and the step flow chart of test method.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
As shown in Fig. 2, Bluetooth voice remote controller circuit board A includes circuit board body A1, is being set to circuit board body A1 just
Metal dome A2 on reverse side, the signal transmitting tube A3 for being set to the head Bluetooth voice remote controller circuit board body A1, it is set to indigo plant
Voice signal in the middle part of tooth voice remote controller circuit board body A1 receives head A4 and is set to Bluetooth voice remote controller circuit board
The positive and negative anodes spring A5 of the lower back of ontology A1.
As shown in figures 1 and 3, the automatic welding and test method of Bluetooth voice remote controller circuit board, including following step
It is rapid:
(1) several Bluetooth voice remote controller circuit boards A is sequentially piled up in a transport jig B, transports jig B by lifting
Machine 1 is transported on automatic welding and test platform, and is sent to automatic welding and test platform by transmission device 2
On advancing the track 3；
(2) Bluetooth voice remote controller circuit is manually cleaned by being located at the operator of automatic welding and the position test platform P1
Dust and impurity on the front and back sides plate A；
(3) by being located at the operator of automatic welding and the position test platform P2 manually in Bluetooth voice remote controller circuit board
Metal dome A2 is sticked on front and back sides after cleaning；
(4) pass through the operation positioned at automatic welding and the position test platform P3 on the head of Bluetooth voice remote controller circuit board A
The manually installed signal transmitting tube A3 of personnel；
(5) pass through the operator positioned at automatic welding and the position test platform P4 at the middle part of Bluetooth voice remote controller circuit board
The manually installed voice signal of member receives head A4；
(6) pass through the behaviour positioned at automatic welding and the position test platform P5 in the lower back of Bluetooth voice remote controller circuit board
Make the manually installed positive and negative anodes spring A5 of personnel；
(7) the Bluetooth voice remote controller circuit board A after being installed sequentially is piled up in transport jig B, and true in the position P7
The Bluetooth voice remote controller circuit board in each transport jig is recognized towards after same direction, is compacted each Bluetooth voice remote controller circuit
Plate；
(8) after the head of detection Bluetooth voice remote controller circuit board A is firmly installed by manually installed signal transmitting tube A3, lead to
Cross the head that signal transmitting tube A3 is welded on Bluetooth voice remote controller circuit board A by the first welder 4；
(9) middle part for detecting Bluetooth voice remote controller circuit board A receives head A4 by manually installed voice signal and firmly installs
Afterwards, voice signal reception head A4 is welded on to the middle part of Bluetooth voice remote controller circuit board A by the second welder 5；
(10) lower back for detecting Bluetooth voice remote controller circuit board A is firmly installed by manually installed positive and negative anodes spring A5
Afterwards, positive and negative anodes spring A5 is welded on to the lower back of Bluetooth voice remote controller circuit board A by third welder 6；
(11) the Bluetooth voice remote controller circuit board A after the completion of position P8 is to welding carries out welding qualified degree detection；
(12) qualified and non-conjunction is carried out to Bluetooth voice remote controller circuit board according to the testing result in step (11) in the position P8
The mark of lattice；
(13) according to the mark in step (12) as a result, will be denoted as qualified Bluetooth voice remote controller circuit board be denoted as it is non-
Qualified Bluetooth voice remote controller circuit board is spread out of by different Transfer pipes；
(14) the Bluetooth voice remote controller circuit board for being denoted as non-qualification of step (13) outflow is carried out in the position P9 artificial outer
It sees and checks, and sequentially pile up into transport jig and be finally sent out automatic welding and test platform.
Pass through machine driving, artificial cleaning, manually installed and detection, machine on same automatic welding and test platform
Inspection, machine welding, machine are surveyed, mark, are shunted, after artificial detection, on the basis of guaranteeing welding and detection accuracy, simplify operator
Quantity, while guaranteeing that artificial and mechanical engagement is coordinated, reduce work hours and improve efficiency, on same automatic welding and test platform
It simultaneously include the machine detection and artificial detection after the artificial detection and mechanical detection and welding after installing, artificial and machine
Tool detection is synchronous to be carried out, and guarantees detection accuracy.
Specifically, sequentially piling up side by side in each transport jig has 6 Bluetooth voice remote controller circuit boards.
Specifically, step (2) to (6) carries out on the advancing the track 3 of automatic welding and test platform, with guarantor
Work operation part distinguishes as far as possible with mechanical operation portion, guarantees artificial safe operation.
It specifically, further include by artificial detection Bluetooth voice remote controller between the step (6) and the step (7)
Metal dome attaching piece, installation signal transmitting tube, installation voice signal receive head on circuit board and the installation of mounting anode and cathode spring is closed
The step of lattice are spent, which passes through at the P6 of position manually carries out, to realize metal dome, signal transmitting in circuit board body
Pipe, voice signal receive the installation artificial detection of head and positive and negative anodes spring.
Specifically, in step (7) each front for transporting the Bluetooth voice remote controller circuit board in jig of confirmation both facing to
Behind top, be compacted each Bluetooth voice remote controller circuit board, thus guarantee it is adjacent close between each circuit board, avoid gap excessive from
And influence subsequent welding quality.
Specifically, the first welder 4, the second welder 5 and third weldering in step (8) to the step (10)
Connection device 6 is respectively arranged at the same side of automatic welding and test platform, consequently facilitating operator welded in machine it is same
When observe and then make adjustment in time positioned at welding situation of the other side of automatic welding and test platform to circuit board,
Guarantee welding efficiency.
Specifically, pass through machine detection mode in step (11) according to signal transmitting tube and Bluetooth voice remote controller circuit board
Head between, voice signal receive between head and the middle part of Bluetooth voice remote controller circuit board, positive and negative anodes spring and bluetooth language
Sequence between the lower back of voice remote control device circuit board respectively carries out the Bluetooth voice remote controller circuit board after the completion of welding
Weld the detection of qualification degree.
Specifically, weld by the detection mode of radiographic inspection the detection of qualified degree in step (11).
Specifically, the Bluetooth voice remote controller circuit board of non-qualification will be denoted as in step (13) by robot device 7
From being denoted as grabbing out in qualified Bluetooth voice remote controller circuit board, it is logical to be denoted as qualified Bluetooth voice remote controller circuit board
Cross the Transfer pipe perpendicular with the advancing the track of the automatic welding and test platform (direction P10 in Fig. 1) outflow.
Specifically, artificial visual examination is carried out to the Bluetooth voice remote controller circuit board for being denoted as non-qualification in step (14)
The advancing the track of workbench and the automatic welding and test platform be located along the same line, and then further decrease this from
The transverse width of dynamicization welding and test platform, the single length side for only needing to guarantee the automatic welding and test platform
To size and do not need to occupy additional transverse width dimension, reduce space occupied to a certain extent, reduce expenses.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (10)
1. the automatic welding and test method of Bluetooth voice remote controller circuit board, it is characterised in that: the following steps are included:
(1) several Bluetooth voice remote controller circuit boards are sequentially piled up in a transport jig, are transported jig and are passed through elevator
It is transported on automatic welding and test platform, and is sent to the extension of automatic welding and test platform by transmission device
On track；
(2) by manually cleaning dust and impurity on Bluetooth voice remote controller circuit board front and back sides；
(3) metal dome manually is sticked on the front and back sides after the cleaning of Bluetooth voice remote controller circuit board；
(4) pass through manually installed signal transmitting tube on the head of Bluetooth voice remote controller circuit board；
(5) head is received by manually installed voice signal at the middle part of Bluetooth voice remote controller circuit board；
(6) pass through manually installed positive and negative anodes spring in the lower back of Bluetooth voice remote controller circuit board；
(7) the Bluetooth voice remote controller circuit board after being installed sequentially is piled up in transport jig, and confirms each transport
Bluetooth voice remote controller circuit board in jig is compacted each Bluetooth voice remote controller circuit board towards after same direction；
(8) after the head of detection Bluetooth voice remote controller circuit board is firmly installed by manually installed signal transmitting tube, pass through
Signal transmitting tube is welded on the head of Bluetooth voice remote controller circuit board by the first welder；
(9) after the middle part of detection Bluetooth voice remote controller circuit board is firmly installed by manually installed voice signal reception head,
Voice signal reception head is welded on to the middle part of Bluetooth voice remote controller circuit board by the second welder；
(10) after the lower back of detection Bluetooth voice remote controller circuit board is firmly installed by manually installed positive and negative anodes spring,
Positive and negative anodes spring is welded on to the lower back of Bluetooth voice remote controller circuit board by third welder；
(11) the Bluetooth voice remote controller circuit board after the completion of welding is carried out welding qualified degree detection；
(12) the qualified mark with non-qualification is carried out to Bluetooth voice remote controller circuit board according to the testing result in step (11)；
(13) according to the mark in step (12) as a result, will be denoted as qualified Bluetooth voice remote controller circuit board be denoted as it is non-
Qualified Bluetooth voice remote controller circuit board is spread out of by different Transfer pipes；
(14) the Bluetooth voice remote controller circuit board for being denoted as non-qualification of step (13) outflow is subjected to artificial visual examination, and
It sequentially piles up into transport jig and is finally sent out automatic welding and test platform.
2. the automatic welding and test method of Bluetooth voice remote controller circuit board according to claim 1, feature exist
In: sequentially piling up side by side in each transport jig has 6 Bluetooth voice remote controller circuit boards.
3. the automatic welding and test method of Bluetooth voice remote controller circuit board according to claim 1, feature exist
In: the step (2) to (6) carries out on the advancing the track of automatic welding and test platform.
4. the automatic welding and test method of Bluetooth voice remote controller circuit board according to claim 1, feature exist
In: it further include by pasting pot on artificial detection Bluetooth voice remote controller circuit board between the step (6) and the step (7)
The step of young piece, the installation qualification for installing signal transmitting tube, installation voice signal reception head and mounting anode and cathode spring are spent.
5. the automatic welding and test method of Bluetooth voice remote controller circuit board according to claim 1, feature exist
In: after each front for transporting the Bluetooth voice remote controller circuit board in jig of confirmation is both facing to top in the step (7), pressure
Real each Bluetooth voice remote controller circuit board.
6. the automatic welding and test method of Bluetooth voice remote controller circuit board according to claim 1, feature exist
In: the first welder, the second welder and third welder difference in the step (8) to the step (10)
It is set to the same side of the automatic welding and test platform.
7. the automatic welding and test method of Bluetooth voice remote controller circuit board according to claim 1, feature exist
In: in the step (11) by machine detection mode according to signal transmitting tube and Bluetooth voice remote controller circuit board head it
Between, voice signal receive between head and the middle part of Bluetooth voice remote controller circuit board, positive and negative anodes spring and Bluetooth voice remote controller
It is qualified that sequence between the lower back of circuit board carries out welding to the Bluetooth voice remote controller circuit board after the completion of welding respectively
Degree detection.
8. the automatic welding and test method of Bluetooth voice remote controller circuit board according to claim 1, feature exist
In: weld by the detection mode of radiographic inspection the detection of qualified degree in the step (11).
9. the automatic welding and test method of Bluetooth voice remote controller circuit board according to claim 1, feature exist
In: in the step (13) by robot device by the Bluetooth voice remote controller circuit board for being denoted as non-qualification from being denoted as closing
Grabbed out in the Bluetooth voice remote controller circuit board of lattice, be denoted as qualified Bluetooth voice remote controller circuit board by with it is described from
The perpendicular Transfer pipe outflow of the advancing the track of dynamicization welding and test platform.
10. the automatic welding and test method of Bluetooth voice remote controller circuit board according to claim 9, feature exist
In: the workbench of artificial visual examination is carried out in the step (14) to the Bluetooth voice remote controller circuit board for being denoted as non-qualification
It is located along the same line with the advancing the track of the automatic welding and test platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910143903.8A CN109894761B (en) | 2019-02-27 | 2019-02-27 | Automatic welding method for Bluetooth voice remote controller circuit board |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910143903.8A CN109894761B (en) | 2019-02-27 | 2019-02-27 | Automatic welding method for Bluetooth voice remote controller circuit board |
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| CN109894761B CN109894761B (en) | 2020-12-01 |
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| CN111341090A (en) * | 2020-03-04 | 2020-06-26 | 深圳创维－Rgb电子有限公司 | Bluetooth remote controller pressure measurement method, control device and computer readable storage medium |
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