CN220278539U - Full-automatic intelligent welding system - Google Patents
Full-automatic intelligent welding system Download PDFInfo
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- CN220278539U CN220278539U CN202322130870.8U CN202322130870U CN220278539U CN 220278539 U CN220278539 U CN 220278539U CN 202322130870 U CN202322130870 U CN 202322130870U CN 220278539 U CN220278539 U CN 220278539U
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- 238000003466 welding Methods 0.000 title claims abstract description 158
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 238000001816 cooling Methods 0.000 claims abstract description 12
- 238000009423 ventilation Methods 0.000 claims abstract description 4
- 239000004973 liquid crystal related substance Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 description 16
- 238000005516 engineering process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000001303 quality assessment method Methods 0.000 description 1
Abstract
The utility model provides a full-automatic intelligent welding system, which comprises: the device comprises a shell, a cover plate, a screen, a plug-in component plate, a vent, a water tank, a water pump and a condenser; the full-automatic intelligent welding system is externally connected with a pipe welding clamp; the upper side of the shell is rotationally connected with the cover plate, one end of the screen is in sliding connection with the bottom surface of the cover plate, the other end of the screen is hinged with the shell, the screen can be unfolded and hidden by rotating the cover plate, and the screen is used for controlling the pipe welding tongs; the right side of the shell is provided with the plug assembly plate, and the pipe welding tongs are electrically connected with the full-automatic intelligent welding system through the plug assembly plate; the bottom of the shell is provided with a water tank and a water pump, and the water pump is connected with the welding handle of the pipe welding tongs and used for cooling the welding handle during welding; the condenser is arranged on one side of the water pump and is used for cooling the water pump; the lower part of the shell is also communicated with a ventilation opening for cooling.
Description
Technical Field
The utility model provides a full-automatic intelligent welding system, and belongs to the field of welding.
Background
Tube welding is a common welding technique used to join and secure pipes or tubes; the tube welding can use various welding methods, including manual arc welding, gas shielded welding, argon arc welding, welding robots and the like; the specific method chosen depends on factors such as the pipe material, the pipe diameter, the welding requirements, etc.;
before pipe welding, preparing the pipeline; this typically involves cleaning the pipe surface, removing grease, dirt and oxides to ensure good connection of the weld area;
the selection of a proper welding material is important for pipe welding; the welding material should be compatible with the pipe material and have similar or similar mechanical and corrosion resistance properties to ensure the strength and durability of the weld;
when welding the pipe, the welding parameters are required to be controlled according to the pipe materials and the welding requirements; the method comprises the steps of adjusting and controlling parameters such as welding current, voltage, welding speed, welding wire feeding speed, gas flow and welding temperature;
the pipe welding requires a welder to have certain welding technology and experience; the welder should be familiar with the operating steps of the welding method, grasp the proper angle and travel speed of the welding gun or electrode, and pay attention to the weld pool morphology and weld quality during welding.
However, the above-mentioned operations cannot be precisely performed at the time of manual welding, and it is necessary to perform precise welding using a welding system.
Disclosure of Invention
The utility model provides a full-automatic intelligent welding system, which is used for solving the problems generated in nuclear power generation in the prior art, and adopts the following technical scheme:
a fully automatic intelligent welding system, comprising: the device comprises a shell, a cover plate, a screen, a plug-in component plate, a vent, a water tank, a water pump and a condenser; the full-automatic intelligent welding system is externally connected with a pipe welding clamp; the upper side of the shell is rotationally connected with the cover plate, one end of the screen is in sliding connection with the bottom surface of the cover plate, the other end of the screen is hinged with the shell, the screen can be unfolded and hidden by rotating the cover plate, and the screen is used for controlling the pipe welding tongs; the right side of the shell is provided with the plug assembly plate, and the pipe welding tongs are electrically connected with the full-automatic intelligent welding system through the plug assembly plate; the bottom of the shell is provided with a water tank and a water pump, and the water pump is connected with the welding handle of the pipe welding tongs and used for cooling the welding handle during welding; the condenser is arranged on one side of the water pump and is used for cooling the water pump; the lower part of the shell is also communicated with a ventilation opening for cooling.
Preferably, the program board, welding power source, handle and wheels; the program control board is arranged in the shell and is electrically connected with the screen, the welding power supply is arranged in the shell and is used for providing power for the pipe welding tongs, the handle is arranged on the upper side of the shell, and the wheels are rotationally connected on the lower side of the shell.
Preferably, the lifting ring, the analog quantity control board, the filter inductor, the motor driver and the switching power supply; the lifting rings are arranged on two sides of the handle, the filter inductor is electrically connected with the motor driver, the motor driver is electrically connected with the program control board, the switching power supply is used for switching on and off the welding power supply, and the welding power supply is used for providing power for the full-automatic intelligent welding system.
Preferably, the welding power source adopts PD3000 digital welding power source; the pipe welding tongs are K170 type pipe welding tongs.
Preferably, the screen adopts full Chinese color liquid crystal display and menu type management interface.
The utility model has the beneficial effects that:
the production efficiency is improved: the system adopts advanced inversion technology and optimized partition technology, can accurately control parameters of the welding process, and improves welding speed and efficiency, thereby improving productivity of a production line.
The welding quality is improved: through a high-precision digital control system and a current ramp-up/ramp-down process control technology, the system can realize stable welding current and voltage output, improve welding quality and ensure the strength and consistency of welding seams.
The human error is reduced: the system has full Chinese color liquid crystal display and menu management interface, the welding parameters and the operation process are clear and visible, and operators can accurately set and adjust the parameters, so that human errors are reduced.
Intelligent control: the system is provided with a program control board and a remote controller, a welder can control and call welding parameters through the remote controller, and the operations such as program call, start and stop, parameter modification and the like are more convenient and intelligent.
The working safety is improved: the system is provided with multiple anti-interference technologies, so that the influence of external interference on the welding process can be reduced, the stability and reliability of equipment are improved, the operation risk is reduced, and the work safety of welders is ensured.
Real-time monitoring and feedback: the system has the real-time display function of welding process parameters, a welder can monitor the parameter change of the welding process at any time, timely adjust and control welding conditions, and improve the stability and consistency of welding.
In general, the full-automatic intelligent welding system utilizes advanced technology and intelligent functions, improves welding efficiency, quality and safety, reduces human errors, realizes intelligent welding control and management, and provides higher-level automation and intellectualization for welding production.
Drawings
FIG. 1 is a front side three-dimensional view of a fully automated intelligent welding system;
FIG. 2 is a rear three-dimensional view of a fully automated intelligent welding system;
fig. 3, a side view of a fully automated smart welding system.
1. A housing; 2. a cover plate; 3. a screen; 4. a plug assembly board; 5. a vent; 6. a water tank; 7. a water pump; 8. a condenser; 9. a program control board; 10. a welding power supply; 11. a handle; 12. a wheel; 13. a hanging ring; 14. an analog quantity control board; 15. a filter inductance; 16. a motor driver; 17. and a switching power supply.
Detailed Description
The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present utility model only, and are not intended to limit the present utility model.
1. Example 1:
a fully automatic intelligent welding system, comprising: the device comprises a shell 1, a cover plate 2, a screen 3, a plug-in component plate 4, a vent 5, a water tank 6, a water pump 7 and a condenser 8; the full-automatic intelligent welding system is externally connected with a pipe welding clamp; the upper side of the shell 1 is rotationally connected with the cover plate 2, one end of the screen 3 is in sliding connection with the bottom surface of the cover plate 2, the other end of the screen 3 is hinged with the shell 1, the screen 3 can be unfolded and hidden by rotating the cover plate 2, and the screen 3 is used for controlling the pipe welding tongs; the right side of the shell 1 is provided with the plug assembly plate 4, and the pipe welding tongs are electrically connected with the full-automatic intelligent welding system through the plug assembly plate 4; the bottom of the shell 1 is provided with a water tank 6 and a water pump 7, and the water pump 7 is connected with the welding electrode holder of the pipe welding tongs and used for cooling the welding electrode holder during welding; one side of the water pump 7 is provided with the condenser 8, and the condenser 8 is used for cooling the water pump; the lower part of the shell 1 is also provided with a ventilation opening 5 for cooling.
Specifically, the program board 9, the welding power source 10, the handle 11, and the wheels 12; the program control board 9 is arranged in the shell 1 and electrically connected with the screen 3, the welding power source 10 is arranged in the shell 1 and used for providing power for the pipe welding tongs, the handle 11 is arranged on the upper side of the shell 1, and the wheels 12 are rotatably connected on the lower side of the shell 1.
Specifically, a lifting ring 13, an analog quantity control board 14, a filter inductor 15, a motor driver 16 and a switching power supply 17; the lifting rings 13 are arranged on two sides of the handle 11, the filter inductor 15 is electrically connected with the motor driver 16, the motor driver 16 is electrically connected with the program control board 9, the switching power supply 17 is used for switching on and switching off the welding power supply 10, and the welding power supply 10 is used for providing power for the full-automatic intelligent welding system.
Specifically, the welding power supply 10 employs a PD3000 digital welding power supply; the pipe welding tongs are K170 type pipe welding tongs.
Specifically, the screen 3 adopts full Chinese color liquid crystal display and menu type management interface.
The specific operation steps show how to apply the full-automatic intelligent welding system to perform the pipe welding operation:
preparation: and placing the full-automatic intelligent welding system on a welding workstation and connecting a power supply. Ensure that there is enough cooling water in the water tank and connect the water pump to the welding handle of the welding tongs.
Opening the system: and starting the full-automatic intelligent welding system through a switch on a remote controller or a system panel. The screen will display a main menu interface.
Setting welding parameters: the parameter setting interface is entered using a remote control or control buttons on the screen. And selecting a required welding program and welding materials from the menu, and setting proper parameters such as welding current, voltage, speed and the like according to welding requirements.
Positioning a workpiece: the pipe to be welded is placed on the welding station and the position and clamping of the work pieces are ensured.
Starting welding: after confirming that the parameter setting is correct, starting the welding process by using a remote controller or a start button on a screen. The full-automatic intelligent welding system performs welding operation according to the set parameters.
And (3) real-time monitoring: real-time parameters of the welding process, such as current, voltage, speed, etc., will be displayed on the screen. The welder can monitor the welding process at any time and adjust the welding process according to the needs.
And (3) welding: after the welding process is completed, the full-automatic intelligent welding system can send out a prompt signal. The welder stops the welding operation and performs weld inspection and quality assessment.
Closing the system: after the welding task is completed, the full-automatic intelligent welding system is closed by using a closing button on a remote controller or a system panel. Ensuring that the water pump is disconnected from the power supply.
Through the embodiment, the full-automatic intelligent welding system can realize efficient, stable and intelligent pipe welding operation. The welder only needs to set proper welding parameters, the system can automatically control the welding process and provide real-time monitoring and feedback, so that the welding quality and efficiency are improved.
Claims (5)
1. A fully automatic intelligent welding system, comprising:
the device comprises a shell, a cover plate, a screen, a plug-in component plate, a vent, a water tank, a water pump and a condenser;
the full-automatic intelligent welding system is externally connected with a pipe welding clamp; the upper side of the shell is rotationally connected with the cover plate, one end of the screen is in sliding connection with the bottom surface of the cover plate, the other end of the screen is hinged with the shell, the screen can be unfolded and hidden by rotating the cover plate, and the screen is used for controlling the pipe welding tongs; the right side of the shell is provided with the plug assembly plate, and the pipe welding tongs are electrically connected with the full-automatic intelligent welding system through the plug assembly plate; the bottom of the shell is provided with a water tank and a water pump, and the water pump is connected with the welding handle of the pipe welding tongs and used for cooling the welding handle during welding; the condenser is arranged on one side of the water pump and is used for cooling the water pump; the lower part of the shell is also communicated with a ventilation opening for cooling.
2. The fully automatic intelligent welding system according to claim 1, further comprising:
program control board, welding power source, handle and wheels;
the program control board is arranged in the shell and is electrically connected with the screen, the welding power supply is arranged in the shell and is used for providing power for the pipe welding tongs, the handle is arranged on the upper side of the shell, and the wheels are rotationally connected on the lower side of the shell.
3. The fully automatic intelligent welding system according to claim 2, further comprising:
the device comprises a lifting ring, an analog quantity control board, a filter inductor, a motor driver and a switching power supply; the lifting rings are arranged on two sides of the handle, the filter inductor is electrically connected with the motor driver, the motor driver is electrically connected with the program control board, the switching power supply is used for switching on and off the welding power supply, and the welding power supply is used for providing power for the full-automatic intelligent welding system.
4. A fully automatic intelligent welding system according to claim 3, wherein,
the welding power supply adopts PD3000 digital welding power supply;
the pipe welding tongs are K170 type pipe welding tongs.
5. A fully automatic intelligent welding system according to claim 3, wherein,
the screen adopts full Chinese color liquid crystal display and menu type management interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322130870.8U CN220278539U (en) | 2023-08-09 | 2023-08-09 | Full-automatic intelligent welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322130870.8U CN220278539U (en) | 2023-08-09 | 2023-08-09 | Full-automatic intelligent welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220278539U true CN220278539U (en) | 2024-01-02 |
Family
ID=89339806
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322130870.8U Active CN220278539U (en) | 2023-08-09 | 2023-08-09 | Full-automatic intelligent welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220278539U (en) |
-
2023
- 2023-08-09 CN CN202322130870.8U patent/CN220278539U/en active Active
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