CN205246569U - Battery detection device - Google Patents
Battery detection device Download PDFInfo
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- CN205246569U CN205246569U CN201520988038.4U CN201520988038U CN205246569U CN 205246569 U CN205246569 U CN 205246569U CN 201520988038 U CN201520988038 U CN 201520988038U CN 205246569 U CN205246569 U CN 205246569U
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Abstract
The utility model provides a battery detection device belongs to battery test technical field. This battery detection device includes: the supplied materials passageway for the semi -manufactured goods battery of setting is lined up in the transport, sampling mechanism sets up sample to the battery on the supplied materials passageway one by one in supplied materials passageway one side, detecting system compares with sampling electrical connection of mechanism and the sampling information of mechanism feedback of will sampling, screening mechanism sets up supplied materials passageway exit is used for receiving the battery that the supplied materials passageway drew off, screening mechanism has certified products export and substandard product export, screening mechanism and detecting system electrical connection, sampling information and feedback control signal are compared to screening the mechanism to during operation, detecting system, and action of screening mechanism and the battery that will correspond the station are drawn off by certified products export or substandard product export. This battery detection device has reliable operation, efficient advantage.
Description
Technical field
The utility model belongs to battery detecting technical field, relates to a kind of battery check device,Particularly a kind of battery detecting that has foreign for detection of semi-finished product battery diaphragm paper topDevice.
Background technology
Along with the technological progress of battery, alkaline battery production technology is day by day ripe, marketDemand is large. In modern alkaline battery automation production flow line, battery is waited to sealBefore integer, need to carry out surface quality (being that semi-finished product battery diaphragm paper surface has foreign)Detect, and this checkout gear is the equipment that is applied to this procedure, battery closes in detectionAfter lattice, seal the subsequent handlings such as integer, and the substandard products of finding after detecting need to be rejected alsoThe operation of doing over again.
In the prior art, battery check device structural design is simple, its testing agency's workIt is unreliable to do, and may occur that the situations such as undetected, flase drop occur, and operating efficiency is lower.In addition, also have a lot of workshops still to continue to use the mode of manual detection to the surface quality of batteryDetect, labour intensity is larger, has reduced automaticity and the efficiency of producing.
In sum, for solving the structural deficiency of existing battery check device, need to establishCount a kind of reliable operation, battery check device that efficiency is high.
Summary of the invention
The purpose of this utility model is to have the problems referred to above for existing technology, has proposedA kind of reliable operation, the battery check device that efficiency is high.
The purpose of this utility model can realize by following technical proposal: a kind of battery inspectionSurvey device, comprising:
Supplied materials passage, for delivery of the semi-finished product battery of lining up to arrange;
Sampling mechanism, is arranged on described supplied materials passage one side and to the battery on supplied materials passageSampling one by one;
Detection system, with sampling mechanism electrical connection and by the sampling letter of sampling mechanism feedbackBreath is compared;
Sorting mechanism, is arranged on described supplied materials channel exit and for receiving supplied materials passageThe battery drawing off, described sorting mechanism has certified products outlet and substandard products outlet, described sieveSelect mechanism and detection system electrical connection;
When work, detection system comparison sample information feedback control signal be to sorting mechanism,Sorting mechanism moves and the battery of corresponding station is exported by certified products or substandard products outlet is unloadedGo out.
As further improvement of the utility model, the battery on described supplied materials passage is oneRow arrange, and described supplied materials passage is provided with the sampling station matching with sampling mechanism, andIn sampling station, be only equipped with single battery, described sampling mechanism is just being arranged on sampling stationTop and to the battery sampling in this sampling station.
Further improve as of the present utility model, described supplied materials passage is by feeding-passageForm with interface channel, the entrance of described interface channel is connected with feeding-passage, described sieveSelect mechanism to be arranged on interface channel exit, described interface channel is provided with for spacing electricityThe multiple spacing station in pond, the spacing single battery of described spacing station, and described sample manPosition is one of them spacing station.
As of the present utility model further improve, this battery check device also comprise intoMaterial rotating disk, connection rotating disk, charging curved baffle, connection curved baffle, described charging turnsIn the circumferential lateral surface of dish, be evenly distributed with the multiple feed station for delivery of battery, described inCharging curved baffle is pressed close to the circumferential lateral surface setting of charging rotating disk the periphery with charging rotating diskSide is surrounded and is formed above-mentioned feeding-passage, and the curved setting of feeding-passage, described connectionCurved baffle is enclosed in and connects the peripheral of rotating disk and surround shape with the circumferential lateral surface that is connected rotating diskBecome above-mentioned interface channel, and the c-shaped setting of interface channel, described sampling station is positioned at CShape interface channel medium position.
As further improvement of the utility model, described sampling mechanism is same by being arranged atThree cameras on horizontal plane form, and each camera is electrically connected with detection system respectively,Described three cameras are around being arranged on sampling station top and being along the circumferential direction trisectionArrange, the camera lens of described camera is just to the battery lateral surface in sampling station and to this electricityThe partial lateral surface sample in pond.
Further improve as of the present utility model, described camera is obliquely installed, instituteThe focus of stating three camera focusings is that same focus and this focus are the electricity in sampling stationA bit on the axial line of pond.
As another improvement of the present utility model, described sorting mechanism comprises having screeningThe screening rotating disk of passage, the entrance of described screening passage is connected and uses with supplied materials channel outletIn the battery of accepting supplied materials passage and sending, the outlet of described screening passage is divided into certified productsOutlet and substandard products outlet, described screening rotating disk is provided with multiple screening stations and part is screened workPosition is positioned at screening passage, and each screening station, for accommodating single battery, turns in screeningDish is provided with the adsorption piece that battery can be adsorbed on corresponding screening station inwall, described suctionAnnex and detection system electrical connection, when work, detection system comparison sample information is also anti-Feedforward control signal is to adsorption piece, and described adsorption piece moves and select whether correspondence to be screened to workBattery on position is adsorbed on corresponding inwall, and the battery being adsorbed brings to inferior by screening rotating diskProduct outlet draws off, and remaining power is directly drawn off by certified products outlet.
Further improve as of the present utility model, described adsorption piece is by vavuum pump, electricityMagnet valve and the adsorption hole being opened on screening station inwall form, in each screening stationOn wall, all radially offer for corresponding battery is adsorbed on to the adsorption hole on this inwall instituteStating magnetic valve is set to multiple and is electrically connected respectively described magnetic valve one with detection systemEnd is connected with vavuum pump, and the other end is connected with spaced multiple adsorption holes, when work,Detection system comparison sample information feedback control signal are to corresponding magnetic valve, described electromagnetismWhether valve events is also selected by vavuum pump and corresponding adsorption hole conducting, with vavuum pump conductingThe battery that adsorption hole screens correspondence on station is adsorbed on corresponding inwall.
Further improve as of the present utility model, described screening station uniform ring is around dividingCloth is on the lateral surface of screening rotating disk and be divided into the multiple screening stages that match with magnetic valve,Screening station quantity in each screening stage is identical with the quantity of magnetic valve, and each screeningAdsorption hole and magnetic valve in section connect one to one, the screening work in described screening passagePosition forms one of them screening stage, and the quantity of described screening stage and the quantity of magnetic valve multiply each otherFor the quantity of screening station.
As further improvement of the utility model, be provided with middle apron in screening rotating disk one sidePlate and backgauge baffle plate, described middle baffle plate exports between substandard products outlet at certified products,Described backgauge baffle plate is erected on the rotation path that screens rotating disk and is arranged in substandard products outletSide, the outside straight line of described screening channel outlet extends to form the mistake with certified products outlet UNICOMThe section of crossing, described changeover portion, certified products outlet, substandard products outlet three are junctions structure and establishPut, when work, the related battery being adsorbed of screening rotating disk is crossed changeover portion and keeps off at backgaugeUnder the stopping of plate, drawn off by substandard products outlets, and remaining power first departs from screening rotating disk and passes throughChangeover portion is drawn off by certified products outlet.
Based on technique scheme, the utility model embodiment at least can produce following skillArt effect: integral structure layout is reasonable, automaticity is high, and battery lines up to pass through successivelySample area, screening region final semi-finished product battery are sent into lower road work by certified products outletOrder, when work, coordinates tight between the parts such as sampling mechanism, detection system, sorting mechanismClose, overall work process is smooth and easy, makes battery detecting work more reliable, has reduced inferiorProduct rate, has also avoided undetected, flase drop situation appearance; And when battery detecting without shut down,Without deceleration, ensure the efficiency of battery production.
Brief description of the drawings
Detailed description of the invention of the present utility model is done further detailed below in conjunction with accompanying drawingIllustrate, wherein:
Fig. 1 is the structural representation of the utility model one preferred embodiment.
Fig. 2 is the structural representation at the utility model one another visual angle of preferred embodiment.
Fig. 3 is the structural representation that screens rotating disk in the utility model one preferred embodiment.
In figure, 10, supplied materials passage; 11, feeding-passage; 12, interface channel; 121,Spacing station; 122, sampling station; 20, sampling mechanism; 21, camera; 40, sieveSelect mechanism; 41, screening rotating disk; 411, screening passage; 4111, certified products outlet; 4112,Substandard products outlet; 412, screening station; 413, adsorption hole; 42, middle baffle plate; 43,Backgauge baffle plate; 44, changeover portion; 51, charging rotating disk; 511, feed station; 52, connectSwitch through dish; 53, charging curved baffle; 54, connect curved baffle; 100, battery.
Detailed description of the invention
Below specific embodiment of the utility model by reference to the accompanying drawings, to the utility modelTechnical scheme be further described, but the utility model is not limited to these embodiment.
The utility model is protected a kind of battery check device, not only can be used for detecting semi-finished productThe surface quality of battery, also applicable in other testing environments outside battery.
Existing battery check device structural design is simple, and its testing agency's work is unreliable,May occur that the situations such as undetected, flase drop occur, and operating efficiency is lower. In addition also have,The mode that manual detection is still continued to use in a lot of workshops detects the surface quality of battery,Labour intensity is larger, has reduced automaticity and the efficiency of producing. Therefore, design oneIt is necessary planting more rational battery check device.
Technical scheme the utility model being provided below in conjunction with Fig. 1 to Fig. 3 is carried out moreDetailed elaboration.
As depicted in figs. 1 and 2, this battery check device comprises:
Supplied materials path 10, for delivery of the semi-finished product battery 100 of lining up to arrange;
Sampling mechanism 20, is arranged on supplied materials path 10 one side and on supplied materials path 10Battery 100 is sampled one by one;
Detection system (not shown), is electrically connected with sampling mechanism 20 and will samplesThe sample information that mechanism 20 feeds back is compared;
Sorting mechanism 40, is arranged on supplied materials path 10 exit logical for receiving supplied materialsThe battery 100 that road 10 draws off, sorting mechanism 40 has certified products outlet 4111 and substandard productsOutlet 4112, sorting mechanism 40 and detection system electrical connection;
When work, detection system comparison sample information feedback control signal are to sorting mechanism40, sorting mechanism 40 moves and the battery of corresponding station 100 is exported to 4111 by certified productsOr substandard products outlet 4112 draws off.
In alkaline battery production line, most of batteries are cylindrical and battery hasBox hat, this battery check device can be used for detecting the surface quality of semi-finished product battery 100,What specifically detect is that foreign is arranged at semi-finished product battery diaphragm paper top, certainly, in this caseBattery check device also can be used for detecting separately battery 100 box hat top inwall institute coating liquidsHave foreign, it detects principle has with detection whole semi-finished product battery 100 diaphragm paper topsForeign is consistent, and versatility is wide.
In the utility model, the battery 100 that supplied materials path 10 is sent here is semi-finished product battery,What this battery check device detected is exactly semi-finished product batteries, the surface quality of all sides, andBattery 100 layouts that on supplied materials path 10, entire team arranges are more reasonable, make sampling and sieveSelect work to carry out more smooth and easy.
This battery check device is under original state, and integral structure layout is reasonable, automationDegree is high, and battery 100 lines up to become through sample area, screening region final half successivelyProduct battery 100 is sent into next procedure by certified products outlet 4111, and substandard products defective are by inferiorProduct outlet 4112 draws off and returns the operation of doing over again in production line; When work, adoptBetween the parts such as model machine structure 20, detection system, sorting mechanism 40, coordinate closely entiretyThe course of work is smooth and easy, makes battery detecting work more reliable, has reduced defect rate, alsoAvoid undetected, flase drop situation appearance; And when battery 100 detects without shut down, withoutSlow down, ensured the efficiency that battery 100 is produced.
The course of work of this battery check device is as follows: in production line, produce completeSemi-finished product battery 100 is sent into supplied materials path 10 by delivery devices such as feeders, then controlsThe power sources such as motor drive supplied materials path 10 in active state, preferably supplied materials path 10On battery 100 be a row setting so that sampling mechanism 20 gathers the table of battery 100Face feature, has also improved transfer efficiency; When supplied materials path 10 carries the battery 100 in frontWhile arriving at the sample area of sampling mechanism 20, the battery 100 of sampling mechanism 20 to this placeSample, preferably it once only gathers the surface quality information of single battery 100,After these battery 100 samplings, after feeding channel carries, a battery 100 enters thisSample area, then sampling mechanism 20 starts this battery 100 to sample; Sampling MachineAfter structure 20 samplings, feedback information is to detection system immediately, and detection system arranges according to selfComparison information is compared the information of this battery 100, and generates corresponding control information with feedbackTo sorting mechanism 40, arrive at after sorting mechanism 40 sorting mechanism at corresponding battery 10040 make one's options according to the control signal of feedback, and battery 100 is exported by certified products4111 or substandard products outlet 4112 draw off; The each parts of whole detection device connect closely,Cooperatively interact, make battery 100 testings reliable, be not prone to undetected, flase drop feelingsCondition.
Further, for making sampling more accurately, reliably, on preferred supplied materials path 10Battery 100 is a row setting, and supplied materials path 10 is provided with sampling mechanism 20 and matchesSampling station 122, and sampling is only equipped with single battery 100 in station 122, samplingMechanism 20 is arranged on directly over sampling station 122 and to the battery in this sampling station 122100 samplings. That is to say, sampling mechanism 20 once gathers the surperficial matter of a battery 100Amount information is also fed back this information to detection system, detection system feedback single battery 100Control command, to sorting mechanism 40, moves to sieve at the battery 100 of this sampling station 122While selecting mechanism 40, sorting mechanism 40 is just sent this battery 100 according to the instruction receiving.
For making the feeding of supplied materials path 10 more steady, supplied materials path 10 and sorting mechanism40 docking are more reliable, and further preferably, supplied materials path 10 is by feeding-passage 11 HesInterface channel 12 forms, and the entrance of interface channel 12 is connected with feeding-passage 11, screeningMechanism 40 is arranged on interface channel 12 exits, and interface channel 12 is provided with for spacingThe multiple spacing station 121 of battery 100, preferred spacing station 121 is equidistant equablyBe distributed on interface channel 12, the spacing single battery 100 of spacing station 121, one by oneCorrespondence, carries battery 100 more reposefully, and sampling station 122 is one of themSpacing station 121.
Send into after feeding-passage 11 feeding-passage by producing complete battery 100 in the external world11 can first arrange or buffer memory, then battery 100 are sent into interface channel reposefully12, and spacing station 121 be arranged so that in testing process, battery 100 can be reposefullyTransmit, avoid external interference.
Need to supplement a bit herein: preferred above-mentioned sampling station 122 is located at connectionPassage 12 medium positions, make to sample and go back between station 122 and interface channel 12 outletsHave more sufficient transmission space, convenient operation personnel can also carry out manual detection, after detectionCan in time battery 100 be put back in interface channel 12, flexibility is large, further avoidsThe situation of undetected, flase drop occur.
Further, for making the layout of supplied materials path 10 more reasonable, compact, carryHigh spatial utilization rate, reduces hold facility area, is also convenient to plant maintenance, preferably this electricityPond checkout gear also comprises charging rotating disk 51, connects rotating disk 52, charging curved baffle 53,Connect curved baffle 54, in the circumferential lateral surface of charging rotating disk 51, be uniformly distributed be useful on defeatedMultiple feed station 511 in power transmission pond 100, charging curved baffle 53 is pressed close to charging rotating disk51 circumferential lateral surface setting and with the circumferential lateral surface of charging rotating disk 51 surround form above-mentioned enterMaterial passage 11, and the curved setting of feeding-passage 11, connect curved baffle 54 and be enclosed inConnect the peripheral of rotating disk 52 and surround and form above-mentioned company with the circumferential lateral surface that is connected rotating disk 52Connect road 12, and the c-shaped setting of interface channel 12, sampling station 122 is positioned at C shapeInterface channel 12 medium positions.
As the preferred or optional embodiment of one, preferably sampling mechanism 20 in this caseBe made up of three cameras 21 that are arranged in same level, each camera 21 respectivelyWith detection system electrical connection, three cameras 21 are around being arranged on sampling station 122Top and be along the circumferential direction trisection setting, the camera lens of camera 21 is just to sampling stationBattery 100 lateral surfaces in 122 the partial lateral surface sample to this battery 100. EnterOne step, preferably establish a sense coordinating with sampling mechanism 20 in sampling station 122 outsidesAnswer device, in the time that next battery 100 is transferred to this sampling station 122, inductor transmissionSignal, now preferably three cameras 21 are taken the lateral surface of battery 100 simultaneously,Ensure the reliability of work.
Such topology layout, make sampling mechanism 20 can be complete, collect all sidedlyThe lateral surface quality information of battery 100, each camera 21 all take 1/3rd or(preferred each camera 21 is taken battery to exceed 1/3rd battery 100 lateral surfaces100 exceed 1/3rd lateral surface), and sample information (sampling photo) is fed back toDetection system contrasts, and has avoided flase drop, undetected possibility, and accuracy of detection is high,Ensure the reliability of overall work.
For making camera 21 effect of taking pictures more desirable, preferably camera 21 inclinesTiltedly arrange (more preferably 45 °), the focus that three cameras 21 are focused is sameFocus and this focus are a bit on battery 100 axial lines in sampling station 122, excellentSelect this point to arrange near battery 100 axial line centers.
For making battery 100 testings more reliable, ensure the stability of transmission, excellentSelection of land, sorting mechanism 40 comprises the screening rotating disk 41 with screening passage 411, screeningThe outlet of the entrance of passage 411 and supplied materials path 10 is connected and for accepting supplied materials path 10The battery 100 of sending, the outlet of screening passage 411 is divided into certified products outlet 4111 HesSubstandard products outlet 4112, screening rotating disk 41 is provided with multiple screening stations 412 and part screeningStation 412 is positioned at screening passage 411, and each screening station 412 is for accommodating singleBattery 100 is provided with and battery 100 can be adsorbed on to corresponding screening work on screening rotating disk 41Adsorption piece on 412 inwalls of position, adsorption piece and detection system electrical connection, when work,Detection system comparison sample information feedback control signal are to adsorption piece, and adsorption piece moves alsoSelect the battery 100 whether correspondence being screened on station 412 to be adsorbed on corresponding inwall,The battery 100 being adsorbed brings to substandard products outlet 4112 by screening rotating disk 41 and draws off, and remainsRemaining battery 100 is directly drawn off by certified products outlet 4111.
In this case, above-mentioned adsorption piece is an overall structure, when work, and adsorption pieceMove and select the battery 100 of whether some detection systems being specified to be adsorbed on correspondingOn screening station 412 inwalls, completed screening operation, the battery 100 not being adsorbedFor certified products.
Entirety sorting mechanism 40 is rationally distributed, all parts and supplied materials path 10, detectionSystem coordinates closely, and battery 100 course of conveying, without pause, have improved work effect greatlyRate; And adopt absorption, rotating disk transmission, passage to carry the screening structure cooperatively interacting,Also avoid the collision between battery 100 and equipment, ensured yield rate.
When work, above-mentioned substandard products outlet 4112 batteries of sending 100 (being substandard products batteries)Less, the battery 100 (being certified products batteries) of certified products outlet 4111 preferably directly byThe extension of passage directly draws off, and carries effect better. And in real work, also canTo control adsorption piece absorption certified products battery, screened rotating disk 41 brings to substandard products outlet4112 batteries that draw off 100 are certified products battery, but in production line substandard products are oftenMinority, the substandard products ratio that therefore adopts screening rotating disk 41 to take away in minority is constantly with and is come acrossLattice product efficiency is much higher.
Further, shown in Fig. 3, in the utility model, adopted dexterously byVavuum pump, magnetic valve and be opened in adsorption hole 413 structures on screening station 412 inwallsThe adsorption piece structure becoming, all radially offers on each screening station 412 inwalls for inciting somebody to actionCorresponding battery 100 is adsorbed on the adsorption hole 413 on this inwall, and magnetic valve is set to multipleAnd with detection system electrical connection, magnetic valve one end is connected with vavuum pump, the other end respectivelyBe connected with spaced multiple adsorption holes 413, when work, detection system comparison samplingInformation feedback control signal are to corresponding magnetic valve, and whether magnetic valve moves and selects will be trueEmpty pump and corresponding adsorption hole 413 conductings, with the adsorption hole 413 of vavuum pump conducting by correspondingBattery 100 on screening station 412 is adsorbed on corresponding inwall. And the not absorption of conductingHole 413 does not produce the absorption affinity to battery 100, and the battery 100 on this station is and closesLattice product.
This case adopts the mode vacuumizing to adsorb battery 100, not only not fragile battery100 end product quality, also makes absorption more firm, ensures the reliability of transmission. AndAnd adopt and vacuumize that to coordinate the mode of magnetic valve to compare common only on each stationElectromagnet is set, and to adsorb the mode of battery 100 more reliable, and it is more convenient to manipulate, andThe impact of the environment such as Bu Shou external agency magnetic field, working stability, the work effect of assurance deviceRate.
, it is worth mentioning that herein: for avoiding mutual interference and the impact between magnetic valve,Make topology layout compacter, at the multiple adsorption holes that are connected with same magnetic valveIn 413, adjacent two adsorption holes 413 preferably arrange at equidistant and interval.
Concrete, screening station 412 (or adsorption hole 413) uniform ring is around being distributed in screeningOn the lateral surface of rotating disk 41 and be divided into the multiple screening stages that match with magnetic valve, each sieveScreening station 412 (or adsorption hole 413) quantity in selections is identical with the quantity of magnetic valve,And the adsorption hole 413 in each screening stage connects one to one with magnetic valve, screening passageScreening station 412 in 411 forms one of them screening stage, the quantity of screening stage and electricityThe quantity of magnet valve multiplies each other for the quantity of screening station 412. In above-mentioned single screening stage workJust complete the screening operation of battery 100, and coordinate closely with each magnetic valve.
Illustrate: preferably the magnetic valve in this case is four, screening station 412 is tenTwo, the quantity of screening stage is three (screening has four screening works in passage 411Position 412 and form one of them screening stage), adsorption hole 413 quantity in each screening stageBe four, and four adsorption holes 413 and the magnetic valve (adsorption hole herein that connects one to one413 with the annexation of magnetic valve are: in same screening stage, four magnetic valves are complied withInferiorly be connected with four adsorption holes 413, and order marshalling), that is to say each sieveFirst adsorption hole 413 of selections is connected with first magnetic valve respectively, each screening stageSecond adsorption hole 413 respectively with second magnetic valve, the like, therefore, fourIndividual magnetic valve coordinates closely with three screening stages just. Again for example: as the electromagnetism in this caseValve is three, and screening station 412 is nine, and the quantity of screening stage is three, eachAdsorption hole 413 quantity in screening stage are three.
The multiple adsorption holes 413 that are above-mentioned single solenoid control are that space arranges, reduce mutual interference and influence of magnetic field, when first battery of screening passage 411100 while being substandard products, and controlling first solenoid valve conduction vavuum pump and adsorption hole 413 shouldBattery 100 is adsorbed on corresponding inwall; Follow in the time that second battery 100 is also substandard products,Now control second electromagnetic valve work and this battery 100 be adsorbed on corresponding inwall,Avoid 413 operations of the continuous adsorption hole of same solenoid control, ensured workReliability and production efficiency.
Preferably, quicker, steady for certified products are separated with substandard products, turn in screeningCoil 41 1 sides and be provided with middle baffle plate 42 and backgauge baffle plate 43, middle baffle plate 42 is positioned at closesBetween the outlet 4111 of lattice product and substandard products outlet 4112, backgauge baffle plate 43 is erected at screening and turnsOn dish 41 rotation path and be arranged on substandard products and export 4112 inner sides, screening passage 411Export outside straight line and extend to form the changeover portion 44 that exports 4111 UNICOMs with certified products, mistakeThe section of crossing 44, certified products outlet 4111, substandard products export 4112 threes and are junctions structure and establishPut, when work, the related battery being adsorbed 100 of screening rotating disk 41 is crossed changeover portion 44And drawn off by substandard products outlet 4112 under the stopping of backgauge baffle plate 43, and remaining power 100First departing from screening rotating disk 41 is drawn off by certified products outlet 4111 through changeover portion 44 again.
Finally, it should be added that: detection system is connected with camera 21, this caseThe specific works principle of middle detection system and sampling mechanism 20 is as follows: when default to be detected halfFinished product battery 100 arrives after sampling stations 122, and detection system receives the product signal that puts in place,Camera is taken pictures to the corresponding position of battery 100, and image information is fed back to inspectionExamining system, detection system is temporarily stored in image in camera buffer area, then has a common boundary in light and shadePlace finds out product edge, then determines the scope of product space definite required detection,In selected scope, carry out black and white area calculating (account form can have multiple) herein, connect downWhether qualifiedly determine product, if battery detecting is qualified, no signal output, silentRecognize to cancel and preserve image, if battery detecting is defective or abnormal, feedback signal is to PLCAnd preserving correspondence image, PLC carries out logical operation, and outputs control signals to corresponding machineStructure is discharged defective battery 100 at assigned address.
Specific embodiment described herein is only for example to the utility model spiritExplanation. The utility model person of ordinary skill in the field can be to described concreteEmbodiment makes various amendments or supplements or adopt similar mode to substitute, but notCan depart from spirit of the present utility model or surmount the defined model of appended claimsEnclose.
Claims (10)
1. a battery check device, is characterized in that: comprising:
Supplied materials passage, for delivery of the semi-finished product battery of lining up to arrange;
Sampling mechanism, is arranged on described supplied materials passage one side and to the battery on supplied materials passageSampling one by one;
Detection system, with sampling mechanism electrical connection and by the sampling letter of sampling mechanism feedbackBreath is compared;
Sorting mechanism, is arranged on described supplied materials channel exit and for receiving supplied materials passageThe battery drawing off, described sorting mechanism has certified products outlet and substandard products outlet, described sieveSelect mechanism and detection system electrical connection;
When work, detection system comparison sample information feedback control signal be to sorting mechanism,Sorting mechanism moves and the battery of corresponding station is exported by certified products or substandard products outlet is unloadedGo out.
2. a kind of battery check device according to claim 1, is characterized in that:Battery on described supplied materials passage is a row setting, and described supplied materials passage is provided with and samplesThe sampling station that mechanism matches, and be only equipped with single battery in sampling station, described inSampling mechanism is arranged on directly over sampling station and to the battery sampling in this sampling station.
3. a kind of battery check device according to claim 2, is characterized in that:Described supplied materials passage is made up of feeding-passage and interface channel, the entrance of described interface channelBe connected with feeding-passage, described sorting mechanism is arranged on interface channel exit, described companyConnect road and be provided with the multiple spacing station for spacing battery, described spacing station is spacingSingle battery, and described sampling station is one of them spacing station.
4. a kind of battery check device according to claim 3, is characterized in that:This battery check device also comprises charging rotating disk, connects rotating disk, charging curved baffle, companyConnect curved baffle, in the circumferential lateral surface of described charging rotating disk, be evenly distributed with for delivery of electricityMultiple feed station in pond, described charging curved baffle is pressed close to the circumferential lateral surface of charging rotating diskArrange and surround and form above-mentioned feeding-passage with the circumferential lateral surface of charging rotating disk, and charging is logicalThe curved setting in road, described connection curved baffle be enclosed in connect the peripheral of rotating disk and with connectThe circumferential lateral surface of switching through dish is surrounded and is formed above-mentioned interface channel, and interface channel is c-shaped establishesPut, described sampling station is positioned at C shape interface channel medium position.
5. according to a kind of battery check device described in claim 2 or 3 or 4, its spyLevy and be: described sampling mechanism is made up of three cameras that are arranged in same level,Each camera is electrically connected with detection system respectively, and described three cameras are around being arranged onSampling station top and be along the circumferential direction trisection setting, the camera lens of described camera justTo the battery lateral surface in sampling station the partial lateral surface sample to this battery.
6. a kind of battery check device according to claim 5, is characterized in that:Described camera is obliquely installed, the focus of described three camera focusings be same focus andThis focus is a bit on the battery axial line in sampling station.
7. according to a kind of battery check device described in claim 2 or 3 or 4, its spyLevy and be: described sorting mechanism comprises the screening rotating disk with screening passage, described screeningThe electricity that the entrance of passage is connected and sends for accepting supplied materials passage with supplied materials channel outletPond, the outlet of described screening passage is divided into certified products outlet and substandard products outlet, described sieveSelect rotating disk to be provided with multiple screening stations and partly screen station to be positioned at screening passage, eachScreening station, for accommodating single battery, is provided with and battery can be adsorbed on screening rotating diskAdsorption piece on corresponding screening station inwall, described adsorption piece and detection system electrical connection,When work, detection system comparison sample information feedback control signal be to adsorption piece, described inAdsorption piece moves and selects the battery whether correspondence being screened on station to be adsorbed on corresponding inwallUpper, the battery being adsorbed brings to substandard products outlet and draws off by screening rotating disk, and remaining power is straightConnect by certified products outlet and draw off.
8. a kind of battery check device according to claim 7, is characterized in that:Described adsorption piece is by vavuum pump, magnetic valve and be opened in the absorption on screening station inwallHole forms, and all radially offers for corresponding battery is adsorbed on each screening station inwallAdsorption hole on this inwall, described magnetic valve be set to multiple and respectively with detection systemElectrical connection, described magnetic valve one end is connected with vavuum pump, the other end and spacedMultiple adsorption holes are connected, when work, and detection system comparison sample information FEEDBACK CONTROL letterNumber to corresponding magnetic valve, whether described magnetic valve moves and selects by vavuum pump and corresponding suctionThe conducting of attached hole, adsorbs the corresponding battery screening on station with the adsorption hole of vavuum pump conductingOn corresponding inwall.
9. a kind of battery check device according to claim 8, is characterized in that:Described screening station uniform ring is around being distributed on the lateral surface that screens rotating disk and being divided into and electromagnetismMultiple screening stages that valve matches, screening station quantity and magnetic valve in each screening stageQuantity identical, and adsorption hole and magnetic valve in each screening stage connect one to one,Screening station in described screening passage forms one of them screening stage, described screening stageThe quantity of quantity and magnetic valve multiplies each other for the quantity of screening station.
10. a kind of battery check device according to claim 7, is characterized in that:Be provided with middle baffle plate and backgauge baffle plate in screening rotating disk one side, described middle baffle plate is positioned at closesBetween the outlet of lattice product and substandard products outlet, described backgauge baffle plate is erected at the rotation of screening rotating diskOn path and be arranged on substandard products outlet inner side, the outside straight line of described screening channel outlet extendsForm the changeover portion that exports UNICOM with certified products, described changeover portion, certified products outlet, inferiorProduct outlets three is junctions structure setting, and when work, screening rotating disk is related to be adsorbedBattery is crossed changeover portion and is drawn off by substandard products outlet under the stopping of backgauge baffle plate, and remainsBattery first departs from screening rotating disk and is drawn off by certified products outlet through changeover portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520988038.4U CN205246569U (en) | 2015-12-03 | 2015-12-03 | Battery detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520988038.4U CN205246569U (en) | 2015-12-03 | 2015-12-03 | Battery detection device |
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| CN205246569U true CN205246569U (en) | 2016-05-18 |
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| CN201520988038.4U Expired - Fee Related CN205246569U (en) | 2015-12-03 | 2015-12-03 | Battery detection device |
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|---|---|
| CN (1) | CN205246569U (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105403576A (en) * | 2015-12-03 | 2016-03-16 | 中银（宁波）电池有限公司 | Battery detection device |
| CN107799801A (en) * | 2017-09-07 | 2018-03-13 | 中银（宁波）电池有限公司 | A kind of rectangular cell shaping discharge system |
| CN107799804A (en) * | 2017-09-07 | 2018-03-13 | 中银（宁波）电池有限公司 | A kind of battery point lid machine |
| CN107799803A (en) * | 2017-09-07 | 2018-03-13 | 中银（宁波）电池有限公司 | A kind of rectangular cell charging and scraps of paper loading system |
| CN107799802A (en) * | 2017-09-07 | 2018-03-13 | 中银（宁波）电池有限公司 | A kind of rectangular cell feeds spot welding system |
| CN107845827A (en) * | 2017-09-07 | 2018-03-27 | 中银（宁波）电池有限公司 | A kind of battery spot welding capping processes of battery point lid machine |
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2015
- 2015-12-03 CN CN201520988038.4U patent/CN205246569U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105403576A (en) * | 2015-12-03 | 2016-03-16 | 中银（宁波）电池有限公司 | Battery detection device |
| CN107799801A (en) * | 2017-09-07 | 2018-03-13 | 中银（宁波）电池有限公司 | A kind of rectangular cell shaping discharge system |
| CN107799804A (en) * | 2017-09-07 | 2018-03-13 | 中银（宁波）电池有限公司 | A kind of battery point lid machine |
| CN107799803A (en) * | 2017-09-07 | 2018-03-13 | 中银（宁波）电池有限公司 | A kind of rectangular cell charging and scraps of paper loading system |
| CN107799802A (en) * | 2017-09-07 | 2018-03-13 | 中银（宁波）电池有限公司 | A kind of rectangular cell feeds spot welding system |
| CN107845827A (en) * | 2017-09-07 | 2018-03-27 | 中银（宁波）电池有限公司 | A kind of battery spot welding capping processes of battery point lid machine |
| CN107799802B (en) * | 2017-09-07 | 2020-05-05 | 中银（宁波）电池有限公司 | Square battery feeding spot welding system |
| CN107799801B (en) * | 2017-09-07 | 2020-05-15 | 宁波金山双鹿电池有限公司 | Square battery shaping and discharging system |
| CN107799803B (en) * | 2017-09-07 | 2020-06-26 | 中银（宁波）电池有限公司 | Square battery feeding and paper sheet filling system |
| CN107799804B (en) * | 2017-09-07 | 2020-09-01 | 中银（宁波）电池有限公司 | Battery point lid machine |
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