CN205202672U - 微通道一体式客车空调 - Google Patents
微通道一体式客车空调 Download PDFInfo
- Publication number
- CN205202672U CN205202672U CN201521072758.2U CN201521072758U CN205202672U CN 205202672 U CN205202672 U CN 205202672U CN 201521072758 U CN201521072758 U CN 201521072758U CN 205202672 U CN205202672 U CN 205202672U
- Authority
- CN
- China
- Prior art keywords
- plate
- condenser
- air conditioner
- microchannel
- integral type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000001704 evaporation Methods 0.000 claims abstract description 33
- 230000005494 condensation Effects 0.000 claims abstract description 31
- 238000009833 condensation Methods 0.000 claims abstract description 31
- 238000009434 installation Methods 0.000 claims abstract description 4
- 238000007789 sealing Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 208000002925 Dental Caries Diseases 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound 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Abstract
本实用新型微通道一体式客车空调，由前后端板、左右底板和中间的冷凝器密封板、芯体支撑板和芯体上支撑板构成底壳总成，在前后端板上开有腰型孔和排水孔；在底壳总成两边的左右底板上安装蒸发风机，在蒸发风机上设有蒸发器盖板，蒸发器盖板能与左右底板及冷凝器密封板形成蒸发回风腔，在蒸发回风腔内设有蒸发换热器；在底壳总成中间的芯体支撑板上安装微通道冷凝器；在芯体上支撑板上安装冷凝风机板和冷凝风机。本实用新型采用了高性能、轻量化的微通道平行流芯体并通过结构调整和设计，实现了一体式客车空调整体高度的降低和结构的强强；冷凝器能四面进风，提升了换热效率；还解决了客车空调易漏水的问题。
Description
技术领域
[0001]本实用新型涉及汽车空调部件设计与制造技术领域，具体涉及一种微通道一体式客车空调。
背景技术
[0002]现有的微通道客车空调普遍采用的是蒸发器与冷凝器分体的结构，且客车空调长度大多超过3米，造成客车空调体积大，适应车型受限的问题。因此，将蒸发器与冷凝器集合成一体的客车空调(以下简称“一体式客车空调”)应运而生。一体式客车空调由于结构紧凑，空调长度较短，被用于使用天燃气的客车以及车顶空间有限的客车车型。但是，现有一体式客车空调由于长度要做短，因此普遍存在空调高度较高的问题，这会在一些有高度限制的车型上的应用受到限制;此外，现有一体式客车空调基本采用的是管片式冷凝器，使客车空调重量较大、换热器效率较差，这不符合目前客车制造对空调轻量化的要求。鉴此，需要开发轻量化、矮薄型、高性能的一体式客车空调以满足客车制造的需要。
实用新型内容
[0003]本实用新型的目的在于解决上述问题，提供一种微通道一体式客车空调，它采用高性能、轻量化的微通道平行流芯体并通过结构调整和设计，实现一体式客车空调整体高度的降低并且结构强度得到加强;冷凝器能实现四面进风，提升换热效率;还能解决客车空调易发生漏水的问题。
[0004]为实现上述的目的，本实用新型采用了以下技术方案。
[0005] —种微通道一体式客车空调，含有底壳总成、冷凝风机板、冷凝风机、蒸发风机、蒸发换热器和微通道冷凝器，其特征在于，所述底壳总成由前端板、后端板、左底板、右底板和中间设置的冷凝器密封板、芯体支撑板和芯体上支撑板构成:所述左底板、右底板、冷凝器密封板和芯体上支撑板分别焊接在所述前端板和后端板上，在所述前端板和后端板上开有腰型孔和排水孔;所述冷凝器密封板与所述前端板和后端板焊接并在对接处用硅胶密封，将冷凝器和蒸发器分隔成两个独立的腔体;在所述底壳总成纵向两边设置的左底板和右底板上安装所述蒸发风机，在所述蒸发风机上设有蒸发器盖板;所述蒸发器盖板通过铰链与所述左底板和右底板的边缘连接，能绕所述左底板或所述右底板的边缘转动并盖在两边设置的蒸发风机上;所述蒸发器盖板同时还能与所述左底板和右底板及冷凝器密封板形成蒸发回风腔，便于蒸发器的空气循环;在所述蒸发回风腔内设置所述蒸发换热器;在所述底壳总成中间纵向设置的芯体支撑板上安装所述微通道冷凝器;在所述底壳总成中间纵向设置的芯体上支撑板上安装所述冷凝风机板;所述冷凝风机板的中间设有风机安装孔，两边设有冷凝进风网格;在所述冷凝风机板的风机安装孔内安装所述冷凝风机。
[0006]进一步，所述的芯体支撑板呈平坦的V字型结构，所述微通道冷凝器呈平坦的V字形安装在所述芯体支撑板的两边。
[0007]进一步，所述冷凝器密封板为W型结构。
[0008]进一步，所述W型结构的冷凝器密封板采用一块铝板折弯成型，既能加强焊接后底壳总成的整体强度，也便于所述微通道冷凝器的密封。
[0009]进一步，所述腰型孔呈平坦的V字形设置在所述芯体支撑板下方的前端板和后端板上。
[0010]进一步，所述排水孔设置在所述腰型孔下端位置的前端板和后端板上。
[0011]进一步，采用5台冷凝风机排成一列呈均匀分布，以保证冷凝器的换热效果。
[0012]进一步，所述蒸发风机左右各设四台，均匀分布在底壳总成的两侧，便于均匀地降温及均匀地将换热后的空气送入客车内。
[0013]本实用新型微通道一体式客车空调的积极效果是:
[0014] (I)采用了高性能、轻量化的微通道平行流芯体并通过结构设计和调整排布方式，实现了一体式客车空调整体高度的降低。
[0015] (2)冷凝器不仅左右可以进风，前后也能够进风，实现了四面进风，克服了进风不足的问题，明显提升了冷凝器的换热效率。
[0016] (3)采用W型结构的冷凝器密封板既加强了一体式客车空调的整体强度，又解决了一体式客车空调易发生漏水的问题。
附图说明
[0017]图1为本实用新型微通道一体式客车空调的纵向剖视图。
[0018]图2是底壳总成的结构示意图。
[0019]图3是图2的剖视图。
[°02°]图4是冷凝风机板的结构示意图。
[0021 ]图5是冷凝器密封板的结构示意图。
[0022]图6是本实用新型微通道一体式客车空调的顶部结构示意图。
[0023]图中的标号分别为:
[0024] 1、底壳总成； 2、冷凝风机板； 3、冷凝器密封板；
[0025] 4、蒸发风机； 5、蒸发换热器； 6、蒸发器盖板；
[0026] 7、蒸发回风腔； 8、微通道冷凝器； 9、冷凝风机；
[0027] 10、前端板； 11、后端板； 12、左底板；
[0028] 13、右底板； 14、芯体支撑板； 15、芯体上支撑板；
[0029] 16、腰型孔； 17、排水孔； 18、风机安装孔；
[0030] 19、冷凝进风网格。
具体实施方式
[0031]以下结合附图进一步说明本实用新型微通道一体式客车空调的具体实施方式，但是应该指出，本实用新型的实施不限于以下的实施方式。
[0032]参见图1。一种微通道一体式客车空调，含有底壳总成1、冷凝风机板2、冷凝器密封板3、蒸发风机4、蒸发换热器5、蒸发器盖板6、蒸发回风腔7、微通道冷凝器8、冷凝风机9。本实用新型的微通道一体式客车空调采用蒸发器-冷凝器-蒸发器平行排布的方式，空调的整体高度可远小于现有分体结构的客车空调，空调的整体长度可<2.5米。
[0033]所述底壳总成I由前端板10、后端板11、左底板12、右底板13和设置在中间的冷凝器密封板3、芯体支撑板14和芯体上支撑板15构成(参见图2和3):所述左底板12、右底板13、冷凝器密封板3和芯体上支撑板15分别焊接在所述前端板10和后端板11上，将所述冷凝器密封板3与所述前端板10和后端板11焊接并在对接处用硅胶密封，可将冷凝器和蒸发器分隔成两个独立的腔体。所述底壳总成I采用铝合金材质焊接构成。
[0034] 在所述前端板10和后端板11上开有腰型孔16和排水孔17:所述腰型孔16呈平坦的V字形设置在所述芯体支撑板14下方的前端板10和后端板11上，所述排水孔17设置在所述腰型孔16下端的前端板10和后端板11上，以便于客车空调在运行时能前后形成有效的进风，增加冷凝器进风量，提高冷凝器换热效率;此外，雨水能够从冷凝器密封腔顺利排出(参见图2和3)。
[0035]在所述底壳总成I纵向两边的左底板12和右底板13上设置所述蒸发风机4，所述蒸发风机4可左右各设四台，均匀分布在底壳总成I两侧的左底板12和右底板13上(参见图6)，便于均匀地降温及均匀地将换热后的空气送入客车内。
[0036]在所述蒸发风机4上设有蒸发器盖板6:将所述蒸发器盖板6通过铰链与所述左底板12或右底板13的边缘连接，使所述蒸发器盖板6能绕所述左底板I或所述右底板13的边缘转动，所述蒸发器盖板6打开时，可便于空调在客车顶部的安装;所述蒸发器盖板6合拢时，能盖在所述两边设置的蒸发风机4上，同时还能与所述左底板12和右底板13及冷凝器密封板3形成蒸发回风腔7，便于蒸发器的空气循环。在所述蒸发回风腔7内设置所述的蒸发换热器5 ο
[0037]所述冷凝器密封板3采用W型结构件(参见图5)，可采用一块铝板折弯成W型结构。W型的冷凝器密封板3既能加强焊接后底壳总成I的整体强度，也可便于所述微通道冷凝器8的密封，同时，W型的冷凝器密封板3还能将蒸发回风腔7与冷凝器腔体隔绝，避免雨水从冷凝器渗入车内。
[0038]在所述底壳总成I中间纵向设置的芯体支撑板14上安装所述微通道冷凝器8:将所述芯体支撑板14做成平坦的V字型结构，将所述微通道冷凝器8呈平坦的V字形通过螺栓安装在所述芯体支撑板14的两边。
[0039]在所述底壳总成I中间纵向设置的芯体上支撑板15上安装所述冷凝风机板2。所述冷凝风机板2的中间设置风机安装孔18，两边设置冷凝进风网格19(参见图4);将冷凝风机9通过螺栓安装在所述冷凝风机板2的风机安装孔18内，可采用5台冷凝风机9排成一列呈均匀分布(参见图6)，以保证冷凝器的换热效果。
[0040]然后，将整个冷凝器组件通过螺栓安装在所述底壳总成I上，这样既能在所述芯体支撑板14的两边安装微通道冷凝器8，保证客车空调的制冷量，又能将冷凝风机9的安装高度降低，从而降低客车空调的整体高度。
[0041]本实用新型微通道一体式客车空调采用了高性能、轻量化的微通道平行流芯体并通过结构调整和设计，实现了一体式客车空调整体高度的降低且结构的强度得到加强;冷凝器实现了四面进风，明显提升了换热效率;还解决了客车空调易发生漏水的问题。
Claims (8)
1.一种微通道一体式客车空调，含有底壳总成(I)、冷凝风机板(2)、冷凝风机(9)、蒸发风机(4)、蒸发换热器(5)和微通道冷凝器(8)，其特征在于，所述底壳总成(I)由前端板(10)、后端板(11)、左底板(12)、右底板(13)和中间设置的冷凝器密封板(3)、芯体支撑板(14)和芯体上支撑板(15)构成:所述左底板(12)、右底板(13)、冷凝器密封板(3)和芯体上支撑板(15)分别焊接在所述前端板(10)和后端板(11)上，在所述前端板(10)和后端板(11)上开有腰型孔(16)和排水孔(17);所述冷凝器密封板(3)与所述前端板(10)和后端板(11)焊接并在对接处用硅胶密封，将冷凝器和蒸发器分隔成两个独立的腔体;在所述底壳总成(I)纵向两边设置的左底板(12)和右底板(13)上安装所述蒸发风机(4)，在所述蒸发风机(4)上设有蒸发器盖板(6);所述蒸发器盖板(6)通过铰链与所述左底板(12)和右底板(13)的边缘连接，能绕所述左底板(I)或所述右底板(13)的边缘转动并盖在两边设置的蒸发风机(4)上；所述蒸发器盖板(6)同时还能与所述左底板(12)和右底板(13)及冷凝器密封板(3)形成蒸发回风腔(7)，便于蒸发器的空气循环;在所述蒸发回风腔(7)内设置所述蒸发换热器(5);在所述底壳总成(I)中间纵向设置的芯体支撑板(14)上安装所述微通道冷凝器(8);在所述底壳总成(I)中间纵向设置的芯体上支撑板(15)上安装所述冷凝风机板(2);所述冷凝风机板(2)的中间设有风机安装孔(18)，两边设有冷凝进风网格(19);在所述冷凝风机板(2)的风机安装孔(18)内安装所述冷凝风机(9)。
2.根据权利要求1所述的微通道一体式客车空调，其特征在于，所述的芯体支撑板(14)呈平坦的V字型结构，所述微通道冷凝器(8)呈平坦的V字形安装在所述芯体支撑板(14)的两边。
3.根据权利要求1所述的微通道一体式客车空调，其特征在于，所述冷凝器密封板(3)为W型结构。
4.根据权利要求3所述的微通道一体式客车空调，其特征在于，所述W型结构的冷凝器密封板(3)采用一块铝板折弯成型，既能加强焊接后底壳总成(I)的整体强度，也便于所述微通道冷凝器(8)的密封。
5.根据权利要求1所述的微通道一体式客车空调，其特征在于，所述腰型孔(16)呈平坦的V字形设置在所述芯体支撑板(14)下方的前端板(10)和后端板(11)上。
6.根据权利要求1所述的微通道一体式客车空调，其特征在于，所述排水孔(17)设置在所述腰型孔(16)下端位置的前端板(10)和后端板(11)上。
7.根据权利要求1所述的微通道一体式客车空调，其特征在于，采用5台冷凝风机(9)排成一列呈均匀分布，以保证冷凝器的换热效果。
8.根据权利要求1所述的微通道一体式客车空调，其特征在于，所述蒸发风机(4)左右各设四台，均匀分布在底壳总成(I)的两侧，便于均匀地降温及均匀地将换热后的空气送入客车内。
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