CN204948659U - Compound plough of ploughshare formula and tractor - Google Patents
Compound plough of ploughshare formula and tractor Download PDFInfo
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- CN204948659U CN204948659U CN201420866534.8U CN201420866534U CN204948659U CN 204948659 U CN204948659 U CN 204948659U CN 201420866534 U CN201420866534 U CN 201420866534U CN 204948659 U CN204948659 U CN 204948659U
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- 150000001875 compounds Chemical class 0.000 title claims abstract description 35
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- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 12
- 238000003971 tillage Methods 0.000 abstract description 10
- 230000008901 benefit Effects 0.000 abstract description 8
- 239000010902 straw Substances 0.000 abstract description 8
- 238000009331 sowing Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000003245 working effect Effects 0.000 abstract description 3
- 239000002689 soil Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 238000009313 farming Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
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- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 206010033799 Paralysis Diseases 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000012272 crop production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000035558 fertility Effects 0.000 description 1
- 231100000502 fertility decrease Toxicity 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型公开了铧式复合犁及拖拉机,所述铧式复合犁包括和拖拉机连接的机架,所述机架一侧底部设有拖地轮,所述机架上设有倾斜于拖拉机纵向布置的铧犁组件、旋耕机组件及圆盘耙组件;该铧式复合犁,铧犁组件、旋耕机组件及圆盘耙组件三种功能部件,通过斜向布置相互配合达到很好的工作效果;不仅能一次完成播种前的所有作业,秸秆还田效果好,农民花费较少,而且环保,不易造成对块茎农副产品的损伤;同时其使旋耕作业在整机上消耗的功率降低,让整机在作业效率上大幅度的提高;而且其结构简单、布置合理,降低了客户在维修保养上的费用,给客户带来更高的经济效益。
The utility model discloses a conventional compound plow and a tractor. The conventional compound plow includes a frame connected with the tractor, and the bottom of one side of the frame is provided with mopping wheels. Arranged plow assembly, rotary tiller assembly and disc harrow assembly; the three functional components of the plow compound plow, plow assembly, rotary tiller assembly and disc harrow assembly, are arranged obliquely to achieve a good Working effect: not only can complete all the operations before sowing at one time, the effect of straw returning to the field is good, the cost of farmers is less, and it is environmentally friendly, and it is not easy to cause damage to tuber agricultural and sideline products; at the same time, it reduces the power consumed by the rotary tillage operation on the whole machine , which greatly improves the operating efficiency of the whole machine; and its simple structure and reasonable layout reduce the cost of maintenance for customers and bring higher economic benefits to customers.
Description
技术领域technical field
本实用新型涉及农业耕种机械,具体涉及铧式复合犁及拖拉机。The utility model relates to agricultural farming machinery, in particular to a plow-type compound plow and a tractor.
背景技术Background technique
秸杆还田是一项增强土地肥力、疏松土壤、保护环境、减轻劳动强度和增产增收的良策。目前,由于秸杆还田后,耕地机械不配套,用传统犁耕地,秸杆不能彻底翻入地下,而且土地成片、高低不平、墒沟较深;如果使用旋耕机耕地,由于碎秸杆的作用,耕地不深,而且秸杆浮在地表,使农民没法播种和灌溉。并且现有的这种作业方式,消耗动力多,经济效益差,连续使用耕旋机将会导致土壤板结,肥力降低,农作物减产;而且耕地、旋地、耙地需要两种或三种单独机具分别完成,动力、能源消耗较大,农民花费较高,且不环保。Straw returning to the field is a good strategy to enhance soil fertility, loosen soil, protect the environment, reduce labor intensity and increase production and income. At present, after the straw is returned to the field, the arable machinery is not matched. With the traditional plow, the straw cannot be completely turned into the ground, and the land is patchy, uneven, and the moisture ditch is deep; if the rotary tiller is used to plow the land, due to the broken The effect of the stalk is that the cultivated land is not deep, and the stalk floats on the surface, making it impossible for farmers to sow and irrigate. Moreover, the existing operation method consumes a lot of power and has poor economic benefits. Continuous use of the tiller will cause soil compaction, reduced fertility, and reduced crop production; and two or three separate machines are required for plowing, rotating, and harrowing. Finished separately, power, energy consumption are bigger, the cost of farmers is higher, and not environmental protection.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一次完成播种前的所有作业,秸秆还田效果好,农民花费较少的铧式复合犁及拖拉机。The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a plow-type compound plow and a tractor that complete all operations before sowing at one time, have good effect of returning straw to the field, and cost less to farmers.
为了实现上述目的,本实用新型采用的技术方案为:In order to achieve the above object, the technical solution adopted by the utility model is:
该铧式复合犁,包括和拖拉机连接的机架,所述机架一侧底部设有拖地轮,所述机架上设有倾斜于拖拉机纵向布置的铧犁组件、旋耕机组件及圆盘耙组件。The conventional compound plow comprises a frame connected to the tractor, mopping wheels are provided at the bottom of one side of the frame, and a plow assembly, a rotary tiller assembly and a circular cultivator assembly arranged obliquely to the longitudinal direction of the tractor are arranged on the frame. Disk harrow components.
拖拉机,包括上述的铧式复合犁。Tractors, including the aforementioned conventional compound plows.
本实用新型的优点在于:该铧式复合犁及拖拉机,结构上采用的是一个机架上布置铧犁、旋耕机及圆盘耙等三种功能部件,三种功能部件通过斜向布置相互配合达到很好的工作效果;不仅能一次完成播种前的所有作业,秸秆还田效果好,农民花费较少,而且环保,不易造成对块茎农副产品的损伤;同时其使旋耕作业在整机上消耗的功率降低,让整机在作业效率上大幅度的提高;而且其结构简单,结构布置合理,降低了客户在维修保养上的费用,给客户带来更高的经济效益。The utility model has the advantages that: the plow compound plow and tractor adopt three functional components such as a plow plow, a rotary tiller and a disc harrow arranged on a frame, and the three functional components are arranged obliquely to each other. Cooperate to achieve a good working effect; not only can complete all the operations before sowing at one time, the effect of straw returning to the field is good, the cost of farmers is less, and it is environmentally friendly, and it is not easy to cause damage to tuber agricultural and sideline products; The power consumption on the machine is reduced, which greatly improves the operating efficiency of the whole machine; and its simple structure and reasonable structure layout reduce the cost of maintenance for customers and bring higher economic benefits to customers.
附图说明Description of drawings
下面对本实用新型说明书各幅附图表达的内容及图中的标记作简要说明:The following is a brief description of the contents expressed in the accompanying drawings of the utility model specification and the marks in the figures:
图1为本实用新型铧式复合犁和拖拉机的装配示意图。Fig. 1 is the assembly sketch map of the utility model conventional compound plow and tractor.
图2为图1铧式复合犁的三组件的结构示意图。Fig. 2 is a structural schematic diagram of three components of the conventional compound plow in Fig. 1 .
图3为本实用新型铧式复合犁的铧犁组件的装配示意图。Fig. 3 is a schematic diagram of the assembly of the plow assembly of the conventional composite plow of the present invention.
图4为本实用新型铧式复合犁的旋耕机组件的装配示意图。Fig. 4 is a schematic diagram of the assembly of the rotary tiller assembly of the conventional compound plow of the present invention.
图5为图4旋耕机组件的转轴的安装示意图。Fig. 5 is a schematic diagram of the installation of the rotating shaft of the rotary tiller assembly in Fig. 4 .
图6为图4旋耕机组件的旋耕刀的结构示意图。FIG. 6 is a schematic structural view of the rotary blade of the rotary tiller assembly in FIG. 4 .
图7为本实用新型铧式复合犁的圆盘耙组件的装配示意图。Fig. 7 is a schematic diagram of the assembly of the disc harrow assembly of the conventional compound plow of the present invention.
上述图中的标记均为:The symbols in the above figures are:
1、机架,2、传动箱体,3、拖地轮,4、铧犁组件,5、旋耕机组件,6、圆盘耙组件,7、传动机构,8、拖拉机,9、万向轴,10、犁刀,11、犁刀架,12、U型螺栓,13、安装架,14、转轴,15、旋耕刀,16、链轮,17、链条,18、圆锥滚子轴承,19、深沟球轴承,20、旋耕刀片,21、倒钩,22、叶刃部,23、加强筋,24、圆盘耙,25、支架,26、定位套,27、定位轴,28、折弯部,29、安装台阶,30、第一弹簧,31、第二弹簧,32、安装套管,33、螺栓,34、压紧螺母,35、分支架,36、导向圆盘耙,37、安装架连接架,38、支架连接架。1. Frame, 2. Transmission box, 3. Mopping wheel, 4. Plowshare assembly, 5. Rotary cultivator assembly, 6. Disc harrow assembly, 7. Transmission mechanism, 8. Tractor, 9. Universal Shaft, 10, coulter, 11, coulter frame, 12, U-bolt, 13, mounting frame, 14, rotating shaft, 15, rotary tiller, 16, sprocket, 17, chain, 18, tapered roller bearing, 19, deep groove ball bearing, 20, rotary tillage blade, 21, barb, 22, leaf blade, 23, reinforcing rib, 24, disc harrow, 25, bracket, 26, positioning sleeve, 27, positioning shaft, 28 , bending part, 29, installation step, 30, first spring, 31, second spring, 32, installation sleeve, 33, bolt, 34, compression nut, 35, sub-bracket, 36, guide disc harrow, 37, mounting frame connecting frame, 38, support connecting frame.
具体实施方式detailed description
下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本实用新型的实用新型构思、技术方案有更完整、准确和深入的理解,并有助于其实施。Below, referring to the accompanying drawings, through the description of the embodiments, the specific implementation of the utility model will be further described in detail, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the utility model concept and technical solutions of the utility model understanding and contribute to its implementation.
如图1及图2所示,该铧式复合犁,包括和拖拉机8连接的机架1,机架1一侧底部设有拖地轮3,机架1上设有倾斜于拖拉机8纵向布置的铧犁组件4、旋耕机组件5及圆盘耙组件6,铧犁组件4、旋耕机组件5及圆盘耙组件6依次排列。该铧式复合犁,结构上采用的是一个机架1上布置铧犁组件4、旋耕机组件5及圆盘耙组件6三种功能部件,三种功能部件通过斜向布置达到很好的工作效果;而非传统意义上的三种功能部件的组装,其不仅能一次完成播种前的所有作业,秸秆还田效果好,农民花费较少,而且环保,不易造成对块茎农副产品的损伤;同时其使旋耕作业在整机上消耗的功率降低,让整机在作业效率上大幅度的提高;而且其结构简单,结构布置合理,降低了客户在维修保养上的费用,给客户带来更高的经济效益。As shown in Figures 1 and 2, the conventional compound plow includes a frame 1 connected to the tractor 8, and the bottom of one side of the frame 1 is provided with a mopping wheel 3, and the frame 1 is provided with a frame inclined to the longitudinal direction of the tractor 8. The share plow assembly 4, the rotary tiller assembly 5 and the disc harrow assembly 6, the share plow assembly 4, the rotary tiller assembly 5 and the disc harrow assembly 6 are arranged in sequence. The plow-type compound plow adopts three functional components on a frame 1: a plow component 4, a rotary cultivator component 5 and a disc harrow component 6. The three functional components are arranged obliquely to achieve a good Working effect; instead of the assembly of three functional parts in the traditional sense, it can not only complete all the operations before sowing at one time, but also has a good effect of returning straw to the field, less cost for farmers, and is environmentally friendly, and it is not easy to cause damage to tuber agricultural and sideline products; At the same time, it reduces the power consumed by the rotary tillage operation on the whole machine, which greatly improves the operating efficiency of the whole machine; moreover, its simple structure and reasonable structure layout reduce the cost of maintenance for customers and bring customers Higher economic benefits.
如图3所示,铧犁组件4包括犁刀10和犁刀架11,犁刀架11和机架1连接,用于安装犁刀10;犁刀架11和拖拉机8的纵向呈大于0度小于90度的夹角。铧犁组件4为机械犁,它的主要作用是深耕土地,犁刀10安装在犁刀架11上,犁刀10安装位置在整个复合犁的最前端且斜向布置;该犁与现有技术的最大区别就是铧犁的布置方式不再是和拖拉机8纵向平行的一字横向布置,而是倾斜于拖拉机8纵向的斜向布置。这样的布置结构好处有:减少了机器工作过程中的阻力负荷;相对于平行式的结构,当前犁刀10未能完全深耕土地的情况下,后犁刀10能够有一定的几率重新翻耕土地,保证深耕效果。As shown in Figure 3, the coulter assembly 4 includes a coulter 10 and a coulter frame 11, and the coulter frame 11 is connected to the frame 1 for installing the coulter 10; the longitudinal direction of the coulter frame 11 and the tractor 8 is greater than 0 degrees Angles less than 90 degrees. The share plow assembly 4 is a mechanical plow, and its main function is to plow the land deeply. The coulter 10 is installed on the coulter frame 11, and the coulter 10 is installed at the front end of the whole compound plow and arranged obliquely; this plow is different from the prior art The biggest difference is that the layout of the plow is no longer a horizontal arrangement parallel to the longitudinal direction of the tractor 8, but an oblique arrangement inclined to the longitudinal direction of the tractor 8. The advantages of such an arrangement structure are: reducing the resistance load during the working process of the machine; compared with the parallel structure, when the front coulter 10 fails to fully plow the land, the rear coulter 10 can have a certain probability to plow the land again , to ensure deep plowing effect.
犁刀10通过U型螺栓12固定在犁刀架11上。利用U型螺栓12将犁刀10安装在机架1上,犁刀10拆装简单方便,犁刀10的位置可以根据现场要求在机架1上进行调整,犁刀10的间距和角度都可以调整;以满足耕地需求。The coulter 10 is fixed on the coulter frame 11 by a U-bolt 12 . U-shaped bolts 12 are used to install the coulters 10 on the frame 1. The disassembly and assembly of the coulters 10 is simple and convenient. The position of the coulters 10 can be adjusted on the frame 1 according to site requirements. The distance and angle of the coulters 10 Adjusted; to meet arable land needs.
机架1上设和拖拉机8动力输出端连接的传动箱体2;如图4所示,旋耕机组件5包括和犁刀架11平行的安装架13,安装架13一端和机架1连接,安装架13的另一端通过安装架连接架37和犁刀架11连接;安装架13上设有转轴14,转轴14一端和传动箱体2的动力输出端通过传动机构7连接,转轴14另一端上设有旋耕刀15。旋耕机组件5的主要作用是将翻耕过的土地粉碎成渣,便于农作物的播种。该旋耕刀15是立式的,相对于传统的横式长轴带动的传统旋耕刀,该旋耕机组件5能实现深耕深旋,能够将旋耕的深度提高到前者的两倍。由于旋耕机组件5采用的是斜向布置,这样的结构布置能够对一块地实现前后两次旋耕,旋耕效果更佳优良。The frame 1 is provided with a transmission box 2 connected to the power output end of the tractor 8; as shown in Figure 4, the rotary tiller assembly 5 includes a mounting frame 13 parallel to the coulter frame 11, and one end of the mounting frame 13 is connected to the frame 1 , the other end of mounting frame 13 is connected with coulter frame 11 by mounting frame connecting frame 37; One end is provided with rotary cultivating knife 15. The main function of the rotary tiller assembly 5 is to crush the plowed land into slag, which is convenient for sowing of crops. The rotary tiller 15 is vertical. Compared with the traditional rotary tiller driven by the horizontal long axis, the rotary tiller assembly 5 can realize deep tillage and deep rotation, and can increase the depth of rotary tillage to twice the former. Since the rotary tiller assembly 5 adopts an oblique arrangement, such a structural arrangement can realize two rounds of rotary tillage on a piece of land, and the rotary tillage effect is better.
传动箱体2实现了连体式传动动力,消耗小,传动布置简单,让客户在维修保养上的费用降低,给客户带来更高的经济效益。耕作时将机架1与牵引耕作的拖拉机8相连接,同时拖拉机8的动力输出端和传动箱体2用传动轴相连接,解决了动力传动效率低的缺陷,提高了机器作业性能,提高了机器的可靠性,从而增加了机器的使用寿命。在拖拉机8动力牵引机架1前进的同时,也带动旋耕机组件5转动,由铧犁组件4深翻翻起的泥土即时被旋耕机组件5粉碎打散过,经圆盘耙组件6平整土地,实现一次性完成土地深翻作业、旋耕作业、整地平耙作业。用该铧式复合犁作业过的土地可直接进行农作物种植。The transmission box body 2 realizes one-piece transmission power with low consumption and simple transmission layout, which reduces maintenance costs for customers and brings higher economic benefits to customers. When farming, the frame 1 is connected with the tractor 8 for traction and farming, and the power output end of the tractor 8 is connected with the transmission shaft of the transmission box 2 at the same time, which solves the defect of low power transmission efficiency, improves the operating performance of the machine, and improves the The reliability of the machine, thus increasing the service life of the machine. While the tractor 8 power traction frame 1 advances, it also drives the rotary tiller assembly 5 to rotate, and the soil turned up by the plow assembly 4 is immediately crushed and scattered by the rotary tiller assembly 5, and passed through the disc harrow assembly 6 Leveling the land, realizing the one-time completion of deep plowing, rotary tillage, and leveling harrowing operations. The land worked by the conventional compound plow can be directly planted with crops.
传动箱体2的输出轴动力输出到靠近传动箱体2的一转轴14上,然后通过该转轴14传输到其它转轴14上,这种方式传动平稳。传动机构7包括设于转轴14上的链轮16或者皮带轮,传动箱体2的输出轴上设有链轮16或者皮带轮;机架1上靠近传动箱体2的一转轴14上的链轮16和传动箱体2输出轴上的链轮16通过链条17连接,机架1上相邻转轴14上的链轮16通过链条17连接;或者机架1上靠近传动箱体2的一转轴14上的皮带轮和传动箱体2输出轴上的皮带轮通过皮带连接,机架1上相邻转轴14上的皮带轮通过皮带连接。The output shaft power of the transmission case 2 is output to a rotating shaft 14 close to the transmission case 2, and then transmitted to other rotating shafts 14 through the rotating shaft 14, and the transmission is stable in this way. The transmission mechanism 7 comprises a sprocket wheel 16 or a pulley located on the rotating shaft 14, and the output shaft of the transmission case 2 is provided with a sprocket 16 or a pulley; The sprocket 16 on the output shaft of the transmission case 2 is connected by a chain 17, and the sprocket 16 on the adjacent rotating shaft 14 on the frame 1 is connected by a chain 17; or on a rotating shaft 14 close to the transmission case 2 on the frame 1 The belt pulley on the output shaft of the transmission case body 2 is connected by a belt, and the belt pulley on the adjacent rotating shaft 14 on the frame 1 is connected by a belt.
或者作为另一种动力传输方式,采用并联方式,传动箱体2的输出轴动力直接输出到各转轴14上。旋耕刀15的传动由串联式变为并联式,避免因为某一路传动出现问题导致整机不能正常工作。传动机构7包括设于转轴14上的链轮16或者皮带轮,传动箱体2的输出轴上设有链轮16或者皮带轮;转轴14上的链轮16和传动箱体2输出轴上的链轮16通过链条17连接,或者转轴14上的皮带轮和传动箱体2输出轴上的皮带轮通过皮带连接。Alternatively, as another power transmission mode, a parallel mode is adopted, and the power of the output shaft of the transmission box 2 is directly output to each rotating shaft 14 . The transmission of the rotary cultivating blade 15 is changed from a serial type to a parallel type, so as to avoid that the whole machine cannot work normally because of a problem in a certain road transmission. Transmission mechanism 7 comprises sprocket wheel 16 or pulley that is located on the rotating shaft 14, is provided with sprocket wheel 16 or pulley on the output shaft of transmission case 2; 16 is connected by chain 17, or the pulley on the rotating shaft 14 and the pulley on the output shaft of transmission case 2 are connected by belt.
转轴14的上端安装链轮16提供动力,转轴14的下端安装旋耕刀15。旋耕刀15的转速可以根据链轮16的大小进行调整,当选用较小的链轮16时旋耕刀15的转速提高粉碎效果增加,在实际运用过程中根据田地的具体状况选用不同的链轮16。同时链轮16可以用皮带轮替代,在高速运转的过程中,皮带传动更加平稳且传递的效率高,节约成本且故障率低。The upper end of the rotating shaft 14 is equipped with a sprocket 16 to provide power, and the lower end of the rotating shaft 14 is equipped with a rotary tiller 15 . The rotating speed of rotary tiller 15 can be adjusted according to the size of sprocket 16. When a smaller sprocket 16 is selected, the rotating speed of rotary tiller 15 increases and the crushing effect increases. In actual use, different chains are selected according to the specific conditions of the field. round 16. At the same time, the sprocket 16 can be replaced by a belt pulley. In the process of high-speed operation, the belt transmission is more stable and the transmission efficiency is high, which saves costs and has a low failure rate.
如图4及图5所示,转轴14设链轮16或者皮带轮的一端上设有一对圆锥滚子轴承18和安装架13上所设轴承座相连接;转轴14设有旋耕刀15的一端上设有深沟球轴承19和安装架13上所设球轴承轴承座相连接。安装旋耕刀15时,转轴14上的轴承在设计上采用的是一端为一对圆锥滚子轴承18,一对圆锥滚子轴承18面对面安装,一支点双向固定;另一端为一深沟球轴承19,一支点游动,深沟球轴承19能够随转轴14一起在球轴承轴承座内进行热补偿。由于旋耕刀15的工作力矩大,设计上轴承的跨距大,且转速高,导致热伸长量大;采用这种安装方式是为了给转轴14提供足够的轴向热补偿,预留足够大的热补偿空间,防止补偿空间不足导致的轴变形的情况的发生;提高动力传输的平稳性和工作可靠性。As shown in Fig. 4 and Fig. 5, one end of the sprocket wheel 16 or the pulley on the rotating shaft 14 is provided with a pair of tapered roller bearings 18 and the bearing seat provided on the mounting frame 13 is connected; the rotating shaft 14 is provided with one end of the rotary blade 15 Be provided with deep groove ball bearing 19 and be connected with the established ball bearing bearing seat on the installation frame 13. When the rotary cultivator 15 is installed, what the bearing on the rotating shaft 14 adopted in design is that one end is a pair of tapered roller bearings 18, and a pair of tapered roller bearings 18 are installed face to face, and a point is bidirectionally fixed; the other end is a deep groove ball Bearing 19, a point swims, and deep groove ball bearing 19 can carry out thermal compensation together with rotating shaft 14 in the ball bearing housing. Due to the large working moment of the rotary tiller 15, the design span of the bearing is large and the rotation speed is high, resulting in a large amount of thermal elongation; this installation method is used to provide sufficient axial thermal compensation for the rotating shaft 14, and reserve enough Large thermal compensation space prevents the occurrence of shaft deformation caused by insufficient compensation space; improves the stability of power transmission and work reliability.
如图6所示,旋耕刀15由和转轴14连接的刀头及设于刀头上的旋耕刀片20构成;旋耕刀片20一端和刀头连接,旋耕刀片20另一端上具有倒钩21。旋耕刀片20两端之间的叶刃部22为一侧呈薄刃状、中部设有加强筋23的片状结构。刀头外环设有固定的旋耕刀片20,旋耕刀片20一端设有倒钩21,叶刃部22呈弧形的、一侧呈薄刃状的、中部设有加强筋23的片状结构,倒钩21与叶刃之间圆滑过度。旋耕机组件5旋转时,叶刃部22较薄,较易于旋入泥土中,为松土和耕挖块茎农副产品提供优越条件。As shown in Figure 6, the rotary tiller 15 is composed of a cutter head connected to the rotating shaft 14 and a rotary blade 20 arranged on the cutter head; one end of the rotary blade 20 is connected with the cutter head, and the other end of the rotary blade 20 has an inverted hook 21. The blade portion 22 between the two ends of the rotary tiller blade 20 is a sheet-like structure with a thin edge on one side and a reinforcing rib 23 in the middle. The outer ring of the cutter head is provided with a fixed rotary tiller blade 20, one end of the rotary tiller blade 20 is provided with a barb 21, and the blade portion 22 is in the shape of an arc, with a thin edge on one side and a sheet structure with a reinforcing rib 23 in the middle , The transition between the barb 21 and the blade edge is smooth. When the rotary cultivator assembly 5 rotates, the blade blade portion 22 is relatively thin, which is easier to screw into the soil, providing superior conditions for loosening the soil and plowing and digging tuber agricultural by-products.
进一步地,叶刃部22为圆弧结构;倒钩21和叶刃部22圆弧过渡。叶刃部22呈圆弧状,增大旋入泥土的沿线长度,减小在相同条件下的单位时间内旋入泥土中的时间;减小需要提供力度大小,因而卷土时,泥土会向一侧倾斜,将块茎农副本产品翻到地面上来;其降低了整机的故障率,且安装形式,简单、方便,符合人机工程。Further, the blade edge portion 22 has a circular arc structure; the barb 21 and the blade edge portion 22 have a circular arc transition. Blade portion 22 is arc-shaped, increases the length along the line of screwing into the soil, reduces the time of screwing into the soil per unit time under the same conditions; reduces the need to provide strength, so when rolling soil, the soil will One side is tilted to turn the tuber agricultural products onto the ground; it reduces the failure rate of the whole machine, and the installation form is simple, convenient and in line with ergonomics.
如图2及图7所示,圆盘耙组件6包括圆盘耙24及安装圆盘耙24的支架25,支架25和安装架13平行,支架25一端和机架1连接,支架25另一端通过支架连接架38和安装架13连接,圆盘耙24和支架25通过柔性机构连接。圆盘耙24为碟盘式滚动耙,利用平地耙本身不具有运动条件,利用平地耙和地面之间的摩擦力式的平地耙一边在地面上做滚动摩擦,减小机械前进的阻力;另一边在地面上做直线滑动,将刚刚粉碎的土地平整。As shown in Fig. 2 and Fig. 7, disc harrow assembly 6 comprises disc harrow 24 and the support 25 that disc harrow 24 is installed, and support 25 is parallel with installation frame 13, and support 25 one end is connected with frame 1, and support 25 other ends The bracket connecting frame 38 is connected to the mounting frame 13, and the disc harrow 24 is connected to the bracket 25 through a flexible mechanism. The disc harrow 24 is a disc-type rolling harrow. The flat harrow itself does not have movement conditions, and the friction between the flat harrow and the ground is used to perform rolling friction on the ground to reduce the resistance of the machine. While doing a straight slide on the ground, the ground that has just been crushed is leveled.
支架25上设有定位套26,柔性机构包括套于定位套26内的定位轴27;定位轴27上端为位于定位套26上方的折弯部28,定位轴27下端位于定位套26下方,圆盘耙24装在定位轴27的下端端部上;定位轴27下端上设有安装台阶29,定位轴27上定位套26下方和安装台阶29之间设有第一弹簧30;定位轴27上安装台阶29下方和支架25间设有第二弹簧31。定位轴27受外力作用时,能在定位套26内移动,折弯部28使得定位轴27在移动后能挂在定位套26上。第二弹簧31和第一弹簧30间的夹角大于0度小于90度,第二弹簧31斜向设置。圆盘耙24滚动遇到障碍物的时候,挤压第一弹簧30,定位轴27上移,或者挤压第二弹簧31,定位轴27能小范围侧移;能避免刃口与硬物的撞击,最后利用弹簧的回复力来实现复位。The bracket 25 is provided with a positioning sleeve 26, and the flexible mechanism includes a positioning shaft 27 that is sleeved in the positioning sleeve 26; The disc harrow 24 is contained on the lower end of the positioning shaft 27; the positioning shaft 27 lower end is provided with an installation step 29; A second spring 31 is provided between the bottom of the installation step 29 and the bracket 25 . When the positioning shaft 27 is subjected to external force, it can move in the positioning sleeve 26, and the bending portion 28 enables the positioning shaft 27 to hang on the positioning sleeve 26 after moving. The included angle between the second spring 31 and the first spring 30 is greater than 0 degrees and less than 90 degrees, and the second spring 31 is arranged obliquely. When the disc harrow 24 rolls and encounters an obstacle, squeeze the first spring 30, and the positioning shaft 27 moves upward, or squeeze the second spring 31, and the positioning shaft 27 can move sideways in a small range; Impact, and finally use the restoring force of the spring to achieve reset.
圆盘耙24采用柔性可调技术,利用第一弹簧30及第二弹簧31的弹性来实现工作过程中的柔性可调技术。当圆盘耙24滚动遇到障碍物的时候,圆盘耙24或向外延伸或向里缩进都能避免刃口与硬物的撞击,最后利用第一弹簧30及第二弹簧31的回复力来实现复位。第一弹簧30实现上下柔性调节,第二弹簧31实现左右柔性调节;可以满足不同土地农艺的作业要求,使深耕作业的秸秆还田效果好,农民花费较少。The disc harrow 24 adopts flexible and adjustable technology, and utilizes the elasticity of the first spring 30 and the second spring 31 to realize the flexible and adjustable technology in the working process. When the disc harrow 24 rolls and encounters an obstacle, the disc harrow 24 can either extend outward or retract inward to avoid the impact of the cutting edge and the hard object, and finally utilize the recovery of the first spring 30 and the second spring 31 force to reset. The first spring 30 realizes flexible adjustment up and down, and the second spring 31 realizes flexible left and right adjustment; it can meet the operation requirements of different land agronomy, so that the effect of straw returning to the field in deep plowing operation is good, and the cost of farmers is less.
定位轴27下端端部上设有安装套管32,安装套管32内设有两端伸出安装套管32的螺栓33,螺栓33两端通过压紧螺母34固定在安装套管32上;圆盘耙24套装在安装套管32上。圆盘耙24的安装方式不仅结构简单,且拆装方便。The lower end of the positioning shaft 27 is provided with a mounting sleeve 32, and the mounting sleeve 32 is provided with bolts 33 extending from the mounting sleeve 32 at both ends, and the two ends of the bolt 33 are fixed on the mounting sleeve 32 by compression nuts 34; The disc harrow 24 is sleeved on the mounting sleeve 32 . The installation method of the disc harrow 24 is not only simple in structure, but also easy to assemble and disassemble.
安装套管32和圆盘耙24通过圆柱滚子轴承连接。由于圆盘耙24在避开障碍物的过程中会产生轴向力,采用圆柱滚子轴承能够承受较大轴向力,保证圆盘耙24的安装可靠性。The mounting sleeve 32 and the disc harrow 24 are connected by cylindrical roller bearings. Since the disc harrow 24 generates an axial force during the process of avoiding obstacles, the use of cylindrical roller bearings can withstand relatively large axial forces to ensure the installation reliability of the disc harrow 24 .
传动箱体2动力输入端和拖拉机8动力输出端通过万向轴9连接,即连接轴为万向轴9。传动箱体2为传递动力的变速箱,万向轴9一端连接拖拉机8动力输出端,万向轴9另一端连接传动箱体2的动力输入端,将拖拉机8动力平稳的传动分配到旋耕机组件5上。The power input end of the transmission box body 2 is connected with the power output end of the tractor 8 through a cardan shaft 9, that is, the connecting shaft is the cardan shaft 9. The transmission box 2 is a gearbox for power transmission. One end of the cardan shaft 9 is connected to the power output end of the tractor 8, and the other end of the cardan shaft 9 is connected to the power input end of the transmission box 2, so that the power transmission of the tractor 8 is smoothly distributed to the rotary tiller. machine assembly 5.
如图2所示,支架25靠近拖拉机8的一端上设有导向圆盘耙组件,导向圆盘耙组件包括和拖拉机8纵向平行的分支架35及导向圆盘耙36,导向圆盘耙36和分支架35通过柔性支撑机构相连接。导向圆盘耙组件在圆盘耙组件6工作时,起移动导向作用,减小机械前进的阻力,保证耙地效果。As shown in Figure 2, support 25 is provided with guide disc harrow assembly near one end of tractor 8, and guide disc harrow assembly comprises sub-support 35 and guide disc harrow 36 parallel with tractor 8 longitudinal direction, guide disc harrow 36 and The sub-supports 35 are connected through flexible supporting mechanisms. When the disc harrow assembly 6 works, the guiding disc harrow assembly acts as a moving guide, reduces the resistance of the machine to advance, and ensures the harrowing effect.
导向圆盘耙36和圆盘耙24结构相同,连接导向圆盘耙36的柔性支撑结构和连接圆盘耙24的柔性支撑结构相同,可参阅附图7。分支架35上设有定位套26,柔性机构包括套于定位套26内的定位轴27;定位轴27上端为位于定位套26上方的折弯部28,定位轴27下端位于定位套26下方,导向圆盘耙36装在定位轴27的下端端部上;定位轴27下端上设有安装台阶29,定位轴27上定位套26下方和安装台阶29之间设有第一弹簧30;定位轴27上安装台阶29下方和支架25间设有第二弹簧31。定位轴27受外力作用时,能在定位套26内移动,折弯部28使得定位轴27在移动后能挂在定位套26上。第二弹簧31和第一弹簧30间的夹角大于0度小于90度,第二弹簧31斜向设置。导向圆盘耙36滚动遇到障碍物的时候,挤压第一弹簧30,定位轴27上移;或者挤压第二弹簧31,定位轴27能小范围侧移;能避免刃口与硬物的撞击,最后利用弹簧的回复力来实现复位。The guide disc harrow 36 has the same structure as the disc harrow 24, and the flexible support structure connecting the guide disc harrow 36 is the same as the flexible support structure connecting the disc harrow 24, referring to accompanying drawing 7. The sub-support 35 is provided with a positioning sleeve 26, and the flexible mechanism includes a positioning shaft 27 that is sleeved in the positioning sleeve 26; The guide disc rake 36 is contained on the lower end of the positioning shaft 27; the positioning shaft 27 lower end is provided with an installation step 29, and the positioning sleeve 26 below on the positioning shaft 27 is provided with the first spring 30 between the installation step 29; the positioning shaft A second spring 31 is arranged between the bottom of the mounting step 29 and the bracket 25 on the top 27 . When the positioning shaft 27 is subjected to external force, it can move in the positioning sleeve 26, and the bending portion 28 enables the positioning shaft 27 to hang on the positioning sleeve 26 after moving. The included angle between the second spring 31 and the first spring 30 is greater than 0 degrees and less than 90 degrees, and the second spring 31 is arranged obliquely. When the guide disc rake 36 rolls and encounters an obstacle, squeeze the first spring 30, and the positioning shaft 27 moves upward; or squeeze the second spring 31, and the positioning shaft 27 can move sideways in a small range; it can avoid cutting edges and hard objects The impact, and finally use the restoring force of the spring to achieve reset.
作为优选方案,分支架35和支架25为一体式结构,分支架35和支架25间结构强度好,能进一步保证耙地效果。As a preferred solution, the sub-support 35 and the support 25 are of an integrated structure, and the structural strength between the sub-support 35 and the support 25 is good, which can further ensure the raking effect.
机架1由型材焊合组成,是整台机器的载体,机架1一侧下端安装有拖地轮3,机架1上安装了一组铧犁组件4、一组旋耕机组件5和一组圆盘耙组件6,三种组件进行优化匹配;将犁、旋耕机、碟盘式滚动耙合理的布置位置,铧犁作业后的翻土直接喂入到旋耕机的入口,使得土壤翻耕后不再堆叠影响旋耕的效果,提高了机械的旋耕性能;可免调节作业,一次性完成土地深翻作业、旋耕作业、整地平耙作业,实现了操作简单、节省时间、节能环保、降低种地成本、也降低了驾驶员的操作强度。The frame 1 is composed of profiles welded together and is the carrier of the whole machine. Mopping wheels 3 are installed on the lower end of one side of the frame 1. A group of plow assembly 4, a group of rotary tiller assembly 5 and A set of disc harrow components 6, the three components are optimally matched; plows, rotary tillers, and disc-type rolling harrows are arranged in a reasonable position, and the turned soil after the plow operation is directly fed to the entrance of the rotary tiller, so that After the soil is plowed, it will no longer be stacked to affect the effect of the rotary tillage, which improves the performance of the machine; it can be adjusted without adjustment, and can complete the land deep plowing operation, rotary tillage operation, and leveling and harrowing operations at one time, which realizes simple operation and saves time. , energy saving and environmental protection, reducing the cost of farming, and also reducing the driver's operating intensity.
铧犁组件4中,犁刀10的数目能够根据实际需要设置和调整,本实施例示意图中,犁刀10数目为五个,铧犁组件4为五铧犁组件。旋耕机组件5中,旋耕刀15的数目和犁刀10数目相同,一片犁刀10对应一个旋耕刀15,且旋耕刀15布置在犁刀10出土口;这样每个旋耕刀15的负荷大致相当,避免了某一刀片因负载大时出现跳齿、链条17断裂的现象,从而避免引发整机性能瘫痪。圆盘耙组件6中,圆盘耙24的数目能够根据实际需要调整,本实施例示意图中,圆盘耙24数目为九片。相应的,导向圆盘耙组件中,导向圆盘耙36的数目能够根据实际需要调整,本实施例示意图中,导向圆盘耙组件中的导向圆盘耙36为两片。圆盘耙24和导向圆盘耙36安装完成后多方位转动它,避免它有转动死点,因为在耙地的过程中圆盘耙24的受力是非常复杂的,导致的运动状态也是千变万化的,以使圆盘耙24满足使用需求。本实用新型具有结构紧凑,操作方便,调整简便,运行可靠,适应性广的优点。In the plowshare assembly 4, the number of coulters 10 can be set and adjusted according to actual needs. In the schematic diagram of this embodiment, the number of coulters 10 is five, and the plowshare assembly 4 is a five-share plow assembly. In the rotary cultivator assembly 5, the number of rotary cultivators 15 is the same as the number of coulters 10, and a slice of coulters 10 corresponds to one rotary cultivator 15, and the rotary cultivators 15 are arranged at the outlet of the coulters 10; The loads of 15 are roughly equivalent, avoiding the phenomenon that a certain blade skips teeth and the chain 17 breaks when the load is large, thereby avoiding causing complete machine performance to be paralyzed. In the disc harrow assembly 6, the number of disc harrows 24 can be adjusted according to actual needs. In the schematic diagram of this embodiment, the number of disc harrows 24 is nine. Correspondingly, in the guide disc harrow assembly, the number of guide disc harrows 36 can be adjusted according to actual needs. In the schematic diagram of this embodiment, there are two guide disc harrows 36 in the guide disc harrow assembly. After the disc harrow 24 and the guide disc harrow 36 are installed, turn it in multiple directions to avoid its dead point, because the force of the disc harrow 24 is very complicated during the process of raking the ground, and the resulting motion state is also ever-changing so that the disc harrow 24 can meet the usage requirements. The utility model has the advantages of compact structure, convenient operation, easy adjustment, reliable operation and wide adaptability.
拖拉机,包括上述的铧式复合犁。Tractors, including the aforementioned conventional compound plows.
以上结合附图对本实用新型进行了示例性描述。显然,本实用新型具体实现并不受上述方式的限制。只要是采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本实用新型的上述构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Apparently, the specific implementation of the present invention is not limited by the above methods. As long as the various insubstantial improvements made by adopting the method concept and technical solution of the present utility model; within the scope of protection.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106954396A (en) * | 2017-05-09 | 2017-07-18 | 中国农业科学院麻类研究所 | A kind of saw formula film-laying machine for alkaline land improving |
| CN109479406A (en) * | 2019-01-23 | 2019-03-19 | 临邑盛隆农机服务有限公司 | Novel multi-layer ploughs deeply mouldboard plow equipment |
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2014
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106954396A (en) * | 2017-05-09 | 2017-07-18 | 中国农业科学院麻类研究所 | A kind of saw formula film-laying machine for alkaline land improving |
| CN109479406A (en) * | 2019-01-23 | 2019-03-19 | 临邑盛隆农机服务有限公司 | Novel multi-layer ploughs deeply mouldboard plow equipment |
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