Utility model content
The utility model in order to the deficiency that solves above-mentioned prior art and exist and defect, provide a kind of automatically without the need to manual operation, reduce manpower and materials cost, deburring is effective, and the magnetic shoe automatically removing burr typesetting of energy-conserving and environment-protective conveying total system.
The technical solution of the utility model: a kind of for magnetic shoe automatically removing burr typesetting conveying total system, comprises formed product extraction system 1, automatically removing burr system 2, right angle three-dimensional robot balance system 3, blank panel feed system 4, firm offer transmitting system 5; Electric control system 6, output system 7.
The product that formed product extraction system 1 is carried is after automatically removing burr system 2, be delivered to right angle three-dimensional robot balance system 3 and carry out balance, right angle three-dimensional robot balance system 3 constantly puts product until typesetted product toward firm offer transmitting system 5, firm offer transmitting system 5 front end is connected with blank panel feed system 4, when systems axiol-ogy to firm offer transmitting system 5 does not coil, blank panel feed system 4 transmits blank panel on firm offer transmitting system 5.
Preferably, automatically removing burr system 2, comprises the first installation frame 21, described first installation frame 21 top is provided with product Gui Zheng mechanism 22, product burring mechanism 23, product transfer platform 24, is provided with the first electric control system 25 bottom described installation frame 21.
Preferably, right angle three-dimensional robot balance system 3, comprising: cantilevered right angle three-dimensional robot 31, robot mounting machine's frame and adjustment installing plate 32, horizontal rotary mechanism 33, electrical clip jaw system and fixture 34, balance positioning and clamping mechanism 35, second electric control system.Wherein cantilevered right angle three-dimensional robot 31 by X, Y, Z tri-axle form, moved by driven by servomotor three axle of three axles respectively, the movement of three axles optional position within the scope of effective travel can be realized; Installing plate is regulated to adjust in the position of level and fore-and-aft direction after realizing the installation of three-dimensional robot; Horizontal rotary mechanism 33, for realizing electrical clip jaw system and the fixture 34 entirety reciprocating rotary of 90 degree between X-axis and Y-axis in the horizontal direction, realizes product the putting of different directions in the horizontal plane; Electrical clip jaw system and fixture 34 by driver control step machine operation realize electronic jaw to the clamping of products of different specifications with unclamp, realize the crawl of product and unclamp placement.
Horizontal rotary mechanism 33 comprises rotary cylinder installing plate 331, rotary cylinder 332, horizontal rotary mechanism connecting plate 333 and an electrical control; Electrical clip jaw system and fixture 34 comprise electronic jaw fixed head 341, electronic jaw 342 and fixture 343, and electric control system is made up of electric elements and pneumatic element, realize carrying out in order of action by programme-control.
Preferably, blank panel feed system 4, comprises the second installation frame 41, whole heap blank panel feeding mechanism 42, whole heap blank panel elevating mechanism and automatic positioning mechanism 43, monolithic blank panel delivering mechanism the 44, three electric control system 45.
Preferably, firm offer induction system 5, comprises the 3rd installation frame 51, roller chain lift and conveyer structure 52, blocking mechanism 53, the 4th electric control system.
The utility model is compared with the prior art, and tool has the following advantages and effect:
1. replenish the vacancy of industry technology, the deburring of former magnetic industry is all manual operation, now can omnidistance press to the omnidistance manless production of kiln;
2. reduce operating personnel's quantity, original needs people's burr brushing, is placed in after brushing burr on sintered plate, does not need operating personnel now;
3. by main conveyor line, dishful is transported to material storehouse, then is delivered directly to kiln by material storehouse, can realize now press to the omnidistance unmanned automated production of kiln;
4. improve the quality of products, the operation of the deburring of protoplast's work, the artificial each employee of balance is different, and effect is all variant, now for robot manipulation makes product quality more stable;
5., compared with use articulated robot, adopt three-dimensional rectangular robot cost performance higher, speed and performance can match in excellence or beauty with articulated robot, can also save a large amount of equipment investment funds for client.
Detailed description of the invention
Below in conjunction with accompanying drawing and operation principle, the utility model is described in further detail, but is not the restriction to the utility model protection domain.
Be illustrated in figure 1 the utility model overall system structure schematic diagram; A kind of for magnetic shoe automatically removing burr typesetting conveying total system, comprise formed product extraction system 1, automatically removing burr system 2, right angle three-dimensional robot balance system 3, blank panel feed system 4, firm offer transmitting system 5; Electric control system 6, output system 7.
As shown in Figure 2, automatically removing burr system 2, comprises the first installation frame 21, described first installation frame 21 top is provided with product Gui Zheng mechanism 22, product burring mechanism 23, product transfer platform 24, is provided with the first electric control system 25 bottom described installation frame 21.
As best shown in figures 3 a and 3b, right angle three-dimensional robot balance system 3, comprises cantilevered right angle three-dimensional robot 31, robot mounting machine's frame and adjustment installing plate 32, horizontal rotary mechanism 33, electrical clip jaw system and fixture 34, balance positioning and clamping mechanism 35, second electric control system 36.Wherein cantilevered right angle three-dimensional robot 31 by X, Y, Z tri-axle form, moved by driven by servomotor three axle of three axles respectively, the movement of three axles optional position within the scope of effective travel can be realized; Installing plate is regulated to adjust in the position of level and fore-and-aft direction after realizing the installation of three-dimensional robot; Horizontal rotary mechanism 33, for realizing electrical clip jaw system and the fixture 34 entirety reciprocating rotary of 90 degree between X-axis and Y-axis in the horizontal direction, realizes product the putting of different directions in the horizontal plane; Electrical clip jaw system and fixture 34 by driver control step machine operation realize electronic jaw to the clamping of products of different specifications with unclamp, realize the crawl of product and unclamp placement.
Robot mounting machine's frame is provided with adjustable installation board, and cantilevered right angle triaxial coordinate robot 31 is arranged on above adjustable installation board, after regulating the position of robot, and lock screw;
As shown in Figure 4, horizontal rotary mechanism 33 comprises rotary cylinder installing plate 331, rotary cylinder 332, horizontal rotary mechanism connecting plate 333 and the second electric control system 36; The overall L-shaped shape of rotary cylinder installing plate 331, it is connected with the slide block on robot Z axis;
Be fixed with rotary cylinder 332 below rotary cylinder installing plate 331, by the clamping of rotary cylinder installing plate 331 and horizontal rotary mechanism connecting plate 333, realize being fixedly clamped of rotary cylinder 332.
By the adjustment of rotary cylinder 332 anglec of rotation, carry out the selection of product orientation.The disposing way structural representation of product when Fig. 5 is automatic balance of the present utility model.In figure, a place product modes of emplacement is vertical array, and b place product modes of emplacement is transversely arranged.When the rotary cylinder of horizontal rotary mechanism rotates, product is transversely arranged; When the rotary cylinder 90-degree rotation of horizontal rotary mechanism, product vertical array.
Second electric control system 36 is made up of electric elements and pneumatic element, realizes carrying out in order of action by programme-control.Second electric control system comprises firm offer lift cylinder 361, and lift cylinder 362 held tightly by blank panel, blank panel positioning cylinder 363, and cylinder 364 held tightly by blank panel.
Electronic jaw and fixture 34 is fixed with below horizontal rotary mechanism 33, electrical clip jaw system and fixture 34 comprise electronic jaw fixed head 341, electronic jaw 342 and fixture 343, wherein electronic jaw fixed head 341 is for fixing electronic jaw, it is positioned at below horizontal rotary mechanism connecting plate 333, forms rotating mechanism together with horizontal rotary mechanism 33.Be fixed with electronic jaw 342 below electronic jaw fixed head 341, below electronic jaw 342, be provided with fixture 343.
In use, pass through programme-control, robot three axle is in position of readiness, when detect to have product above the transfer platform in automatically removing burr system time, robot three axle is started working simultaneously, according to the program set during instruction, robot arrives the position of transfer platform fast, Z axis moves down, and the clamping of electronic jaw captures product, and rotary cylinder can according to program executive level whether half-twist, if (half-twist, during balance, product can realize vertical setting of types, if do not revolve half-twist, during balance, product can realize horizontally-arranged.); Robot moves quickly into corresponding position according to program, and electronic jaw unclamps placement product, and robot moves quickly on the transfer platform in automatically removing burr system, performs next do action.
As shown in Figure 6, blank panel feed system 4, comprises the second installation frame 41, in described second installation frame 41, whole heap blank panel feeding mechanism 42 is installed, whole heap blank panel elevating mechanism and automatic positioning mechanism 43, monolithic blank panel delivering mechanism the 44, three electric control system 45.Whole heap blank panel elevating mechanism and automatic positioning mechanism 43 are provided with and somely put neat blank panel.Control whole heap blank panel elevating mechanism by the 3rd electric control system 45 and automatic positioning mechanism 43 carries blank panel, after blank panel exports, carry out the adjustment of height.
Firm offer induction system 5, comprises the 3rd installation frame 51, roller chain lift and conveyer structure 52, blocking mechanism 53, the 4th electric control system.Described 3rd installation frame 51 is provided with roller chain lift and conveyer structure 52, blocking mechanism 53, the 4th electric control system.
The workflow of native system is as follows:
Formed product extraction system conveying products is just advised to the Gui Zheng mechanism of automatically removing burr system product, then moves to burring mechanism and carry out deburring to product.By cantilevered right angle three-dimensional robot product put afterwards in the blank panel carried by blank panel feed system, by product placement to blank panel time, rotary cylinder performs whether want half-twist according to program, the adjustment of angles is carried out with this, such as half-twist, Realization of Product vertical setting of types during balance, if non rotating 90 °, during balance, product can realize horizontally-arranged.
When product is occupied blank panel by cantilevered right angle three-dimensional robot 31, pass through programme-control, position of readiness is got back to by robot, firm offer lift cylinder 361 declines, and blank panel positioning cylinder 363 declines, and holds lift cylinder 364 tightly and unclamps, hold lift cylinder 362 tightly to decline, firm offer induction system startup work, roller chain is in lower limit work, and the firm offer being well placed product is sent to the main induction system of product; Blank panel positioning cylinder 363 rises, and blank panel feed system is started working, and monolithic blank panel is sent, and holds lift cylinder 364 tightly and rises, and hold lift cylinder 364 tightly and hold blank panel tightly, firm offer lift cylinder 361 rises, and completes the blank panel supply of a circulation.