CN204570592U - Shovel is rolled in a kind of snow pushing of opening ice be arranged on baby tractor - Google Patents
Shovel is rolled in a kind of snow pushing of opening ice be arranged on baby tractor Download PDFInfo
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- CN204570592U CN204570592U CN201520212272.8U CN201520212272U CN204570592U CN 204570592 U CN204570592 U CN 204570592U CN 201520212272 U CN201520212272 U CN 201520212272U CN 204570592 U CN204570592 U CN 204570592U
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- 238000005096 rolling process Methods 0.000 claims abstract description 25
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Abstract
本实用新型旨在解决现有清雪设备、清雪质量低、伤害路面、浪费人力的问题,公开了一种安装在小型拖拉机上的破冰推雪滚铲,包括一个机架,机架由一个矩形的机架背板和机架背板上部两端伸出的两个弓形的机架架杆组成,机架背板上有用于安装在小型拖拉机上的安装孔,机架架杆前端有推雪铲,推雪铲背部底端两侧各有一个万向轮,其特征在于,还包括推雪铲伸缩机构、滚动破冰机构和滚动破冰机构的升降机构。本实用新型滚动破冰机构和滚动破冰机构的升降机构良好配合,破冰滚子的机械震动使冰层产生共振从而破裂,对路面伤害小,清雪效率高,推雪铲伸缩机构在一定范围内有避障功能;本实用新型结构简单,设计合理,具有广泛的应用前景。
The utility model aims to solve the problems of existing snow clearing equipment, low snow clearing quality, damage to the road surface, and waste of manpower. It discloses an ice-breaking and snow-push roller shovel installed on a small tractor, which includes a frame, and the frame consists of a It is composed of a rectangular rack backboard and two bow-shaped rack rods protruding from the upper two ends of the rack back board. There are mounting holes on the rack back board for installation on small tractors. The snow shovel has a universal wheel on both sides of the bottom end of the back of the snow shovel, and is characterized in that it also includes a telescopic mechanism for the snow shovel, a rolling ice-breaking mechanism and a lifting mechanism for the rolling ice-breaking mechanism. The rolling ice-breaking mechanism of the utility model cooperates well with the lifting mechanism of the rolling ice-breaking mechanism. The mechanical vibration of the ice-breaking rollers causes the ice layer to resonate and break, which has little damage to the road surface and high snow removal efficiency. Obstacle avoidance function; the utility model is simple in structure, reasonable in design, and has wide application prospects.
Description
技术领域technical field
本实用新型属于除冰雪机械工具领域,具体涉及一种安装在小型拖拉机上的可以破碎路面薄冰的推雪滚铲。The utility model belongs to the field of ice and snow removal mechanical tools, in particular to a snow-push roller installed on a small tractor and capable of crushing thin road ice.
背景技术Background technique
冬季降雪后,由于温度较低,道路上积雪不易融化,这就给正常出行车辆及行人造成严重不便。部分中央路段能实现清雪除雪的机械化和自动化,但广场、校园、车站等相对径度较小,人员密度较大的区域大都依靠传统人工清扫的方法,耗费大量人力,并且普遍存在效率低下、清扫质量不高等缺陷。After snowfall in winter, due to the low temperature, the snow on the road is not easy to melt, which causes serious inconvenience to normal traveling vehicles and pedestrians. Part of the central road section can realize the mechanization and automation of snow removal, but the relative diameter of squares, campuses, stations, etc. Defects such as poor cleaning quality.
现有的一些除冰雪的方法有:1.使用除雪剂,如撒盐可以阻止积雪结冰,从而使其慢慢融化,此方法只能针对降雪量较小的情况,且在积雪融化前路况还是会较差。2.使用除冰雪车将路面上的冰雪除掉,此方法可以在降雪量大的情况下及时清除积雪或冰,保持路况畅通,但现有的一些除冰雪机,其除冰雪装置有的是螺旋滚刀形式的,有的是旋转辊上安装立钢板碾压形式的,都会对路面造成极大的伤害。Some existing methods for removing ice and snow are: 1. Using deicing agent, such as spreading salt, can prevent the snow from freezing and make it melt slowly. The road ahead will still be worse. 2. Use the deicing vehicle to remove the ice and snow on the road. This method can remove the snow or ice in time when the snowfall is heavy, and keep the road condition smooth. However, some existing deicing machines have spiral deicing devices. In the form of hobs, and some are in the form of rolling with vertical steel plates installed on rotating rollers, all of which will cause great damage to the road surface.
实用新型内容Utility model content
本实用新型旨在克服现有除雪设备破冰除雪效果差以及对道路路面损伤的问题,提供一种即不易损伤路面又能够将冰雪清除干净的安装在小型拖拉机上的破冰推雪滚铲。The utility model aims at overcoming the problems of poor ice-breaking and snow-removing effect and damage to the road surface of the existing snow removal equipment, and provides an ice-breaking and snow-push rolling shovel installed on a small tractor that is not easy to damage the road surface and can clean the ice and snow.
为了解决上述技术问题,本实用新型的技术方案如下:In order to solve the problems of the technologies described above, the technical scheme of the utility model is as follows:
一种安装在小型拖拉机上的破冰推雪滚铲,包括一个机架,机架由一个矩形的机架背板和机架背板上部两端伸出的两个弓形的机架架杆组成,机架背板上有用于安装在小型拖拉机上的安装孔,机架架杆前端有推雪铲,推雪铲背部底端两侧各有一个万向轮,其特征在于,还包括推雪铲伸缩机构、滚动破冰机构和滚动破冰机构的升降机构;An ice-breaking and snow-push roller shovel installed on a small tractor includes a frame, the frame is composed of a rectangular frame backboard and two bow-shaped frame rods protruding from the upper two ends of the frame backboard, There are mounting holes on the back plate of the frame for installation on small tractors, there is a snow shovel at the front end of the frame rod, and there are two universal wheels on both sides of the bottom of the back of the snow shovel. It is characterized in that it also includes a snow shovel Telescopic mechanism, rolling ice breaking mechanism and lifting mechanism of rolling ice breaking mechanism;
推雪铲伸缩机构包括一个截面为L形的铲架连接架,铲架连接架背面底端两侧与两个机架架杆前部底端铰接,铲架连接架顶端中部与一个液压缸的活塞杆铰接,液压缸的缸体通过一个液压缸固定板螺栓连接固定在两个机架架杆前部中间位置,推雪铲背面铆接有一个截面为L形推雪铲托架,推雪铲托架顶端两侧各焊接一个半圆形连接板1号,铲架连接架正面顶端两侧各焊接一个三角形连接板,每侧的半圆形连接板1号和同侧的三角形连接板之间铰接有一个推雪铲支架连杆,铲架连接架正面底端两侧各焊接有一个半圆形连接板2号,两个半圆形连接板2号分别与推雪铲托架背面底端两侧铰接,推雪铲托架背面与铲架连接架正面之间安装有三个横向均布的硬质弹簧;The telescoping mechanism of the snow shovel includes a shovel frame connecting frame with an L-shaped cross-section. The piston rod is hinged, and the cylinder body of the hydraulic cylinder is fixed in the middle of the front of the two frame rods through a hydraulic cylinder fixing plate bolt connection. The back of the snow shovel is riveted with an L-shaped snow shovel bracket, and the snow shovel Weld a semicircular connecting plate No. 1 on both sides of the top of the bracket, weld a triangular connecting plate on both sides of the front top of the shovel frame connecting frame, between the semicircular connecting plate No. 1 on each side and the triangular connecting plate on the same side There is a snow shovel support connecting rod hinged, a semicircular connecting plate No. 2 is welded on both sides of the front bottom of the shovel frame connecting frame, and the two semicircular connecting plates No. 2 are respectively connected to the bottom of the back of the snow shovel bracket. Both sides are hinged, and three horizontally evenly distributed hard springs are installed between the back of the snow shovel bracket and the front of the shovel frame connecting frame;
滚动破冰机构中的破冰滚子为空心环柱形结构,破冰滚子的柱面上焊接有均匀分布的半球状突起,突起上有大量的圆点状凹坑,破冰滚子位于机架架杆的中下部,破冰滚子的中心有一个传动轴,两个滚子端盖通过螺钉固定在破冰滚子的两端,滚子端盖通过键连接与传动轴周向定位,破冰滚子内设有两个偏心轮,偏心轮通过键连接与传动轴周向定位,通过轴肩与弹簧实现轴向定位,传动轴一端通过平键安装有一个输入带轮,两个滚子端盖外侧各套有一个拉臂,滚子端盖与拉臂之间安装有滑动轴承,每个拉臂上部铰接在横穿过两个机架架杆后部的一个拉杆的两端,每个机架架杆位于拉杆下方各焊接有一个机架支撑杆,每个机架支撑杆另一端与机架背板底端焊接,与输入带轮同侧有一个过渡带轮通过一对圆锥滚子轴承安装在拉杆上,过渡带轮有一个外侧轮槽和一个内侧轮槽,过渡带轮的内侧轮槽和输入带轮的轮槽之间安装有一个皮带1号,过渡带轮的外侧轮槽与配合使用的小型拖拉机输出带轮的轮槽之间安装有一个皮带2号,圆锥滚子轴承外端安装有轴承端盖,轴承端盖外侧通过螺母固定,拉杆的另一端通过螺母将拉臂固定在拉杆上实现轴向定位;The ice-breaking roller in the rolling ice-breaking mechanism is a hollow ring cylindrical structure. Evenly distributed hemispherical protrusions are welded on the cylindrical surface of the ice-breaking roller. There are a large number of dot-shaped pits on the protrusions. In the middle and lower part of the ice-breaking roller, there is a transmission shaft in the center, and the two roller end covers are fixed on both ends of the ice-breaking roller by screws. There are two eccentric wheels, the eccentric wheel is connected with the transmission shaft through the key connection, and the axial positioning is realized through the shaft shoulder and the spring. One end of the transmission shaft is installed with an input pulley through the flat key, and the outer sides of the two roller end caps are respectively set. There is a pulling arm, and sliding bearings are installed between the roller end cover and the pulling arm. A frame support rod is welded under the pull rods, the other end of each frame support rod is welded to the bottom of the frame back plate, and a transition pulley is installed on the pull rod through a pair of tapered roller bearings on the same side as the input pulley. Above, the transition pulley has an outer pulley groove and an inner pulley groove, and a belt No. 1 is installed between the inner pulley groove of the transition pulley and the pulley groove of the input pulley, and the outer pulley groove of the transition pulley is used in conjunction with the A No. 2 belt is installed between the pulley grooves of the output pulley of the small tractor, and a bearing end cover is installed at the outer end of the tapered roller bearing. Realize axial positioning;
滚动破冰机构的升降机构中的力矩直流电机固定安装在直流电机基座上,直流电机基座焊接在直流电机支撑板的中部,直流电机支撑板焊接在两个机架架杆之间,力矩直流电机通过弹性柱销联轴器连接一个丝杠螺杆,丝杠螺杆穿过丝杠端盖固定在丝杠套内,丝杠螺杆的外螺纹与一个滑块的内螺纹旋合,滑块的底端与一个长支杆的一端铰接、长支杆的另一端套在一个悬空轴的中部,两个机架架杆前端各铰接有一个短支杆、两个短支杆的另一端与悬空轴的两端铰接,悬空轴的两端各铰接有一个弹簧减震杆,每个弹簧减震杆的另一端与每个拉臂铰接。The torque DC motor in the lifting mechanism of the rolling ice breaking mechanism is fixedly installed on the DC motor base, and the DC motor base is welded in the middle of the DC motor support plate, and the DC motor support plate is welded between the two frame rods, and the torque DC The motor is connected to a lead screw through an elastic pin coupling. The lead screw passes through the end cover of the lead screw and is fixed in the lead screw sleeve. The outer thread of the lead screw is screwed with the inner thread of a slider, and the bottom of the slider The end is hinged with one end of a long pole, and the other end of the long pole is sleeved in the middle of a suspended shaft. The front ends of the two rack rods are each hinged with a short pole, and the other ends of the two short poles are connected with the suspended shaft. The two ends of the suspension shaft are hinged, and a spring shock absorber is respectively hinged at the two ends of the suspended shaft, and the other end of each spring shock absorber is hinged with each pull arm.
进一步的技术方案包括:Further technical solutions include:
所述的推雪铲是由铲刃与铲板用螺钉连接组成的,推雪铲的高度为620mm,铲刃的切削角为40°,铲板的宽度为1706mm。The snow shovel is composed of a shovel blade and a shovel plate connected by screws, the height of the snow shovel is 620mm, the cutting angle of the shovel edge is 40°, and the width of the shovel plate is 1706mm.
位于传动轴一端的输入带轮外侧通过螺钉固定有一个传动轴端盖1号,位于传动轴另一端的拉臂外侧通过螺钉固定有一个传动轴端盖2号。The outside of the input pulley at one end of the transmission shaft is fixed with a transmission shaft end cover No. 1 by screws, and the outside of the pull arm at the other end of the transmission shaft is fixed with a transmission shaft end cover No. 2 by screws.
机架架杆上焊接有两个丝杠装置支撑板,在丝杠装置支撑板中部焊接丝杠装置基座,丝杠套两端底部通过螺栓与丝杠装置基座固定。Two lead screw device support plates are welded on the rack bar, and the lead screw device base is welded in the middle part of the lead screw device support plate, and the bottoms at both ends of the lead screw sleeve are fixed to the lead screw device base by bolts.
本实用新型所述的一种安装在小型拖拉机上的破冰推雪滚铲在工作过程中,滚动破冰机构和滚动破冰机构的升降机构良好配合,破冰滚子高速旋转时,破冰滚子中的传动轴带动偏心轮转动,传动轴每转动一周,在滚子内部的两个对称位置同时产生一次机械振动,带动破冰滚子在冰层表面上下往复的机械振动,当破冰滚子的震动达到冰层的固有频率时,冰层将产生共振,从而自然破裂。由于破冰滚子外部突起的作用,突起部位与地面空间不断减小,空气被不断压缩,当突起顶点切平面与冰面平行时,将达到压缩的最小值,此时空气具有最大的压缩势能和一定的动能,地面上较为薄的冰面将在空气作用下破裂,滚子上突起均匀分布,将产生持续的破冰空气能,起到破除冰层的作用,突起上凹坑能在有浮雪的冰面上起到防止积雪粘连的作用,从而有效降低行进阻力,提高作业效率,且对路面伤害小,清雪效率和清雪质量高,当推雪铲工作遇到障碍时,液压缸活塞杆收缩,推雪铲伸缩机构带动推雪铲向上翻转,躲过障碍物,然后在弹簧的带动以及液压缸的活塞伸长,从而达到适当的除雪位置;当工作路段上坡时,推雪铲伸缩机构带动推雪铲向上翻转,液压缸活塞杆收缩,当道路恢复平坦时,在弹簧减震杆的带动以及液压缸的活塞作用下恢复正常除雪位置;当遇到下坡路段时,与上述过程相反,无论是在越障还是上下坡时,推雪铲铲面只发生微小幅度的转动,充分保证推铲的除雪性能,本实用新型结构简单,设计合理,能起到良好的破冰除雪目的,并且在工作过程中,对路面伤害小,清雪效率和清雪质量高,具有广泛的应用前景。During the working process of the ice-breaking and snow-push roller shovel described in the utility model, the rolling ice-breaking mechanism and the lifting mechanism of the rolling ice-breaking mechanism cooperate well. When the ice-breaking roller rotates at high speed, the transmission in the ice-breaking roller The shaft drives the eccentric wheel to rotate, and every time the transmission shaft rotates once, a mechanical vibration is generated at two symmetrical positions inside the roller at the same time, which drives the mechanical vibration of the ice-breaking roller reciprocating up and down on the surface of the ice layer. When the vibration of the ice-breaking roller reaches the ice layer When the natural frequency is lower than the natural frequency, the ice layer will resonate and break naturally. Due to the effect of the external protrusions of the ice-breaking rollers, the space between the protrusions and the ground is continuously reduced, and the air is continuously compressed. When the tangential plane of the protrusion apex is parallel to the ice surface, the minimum value of compression will be reached. At this time, the air has the maximum compression potential energy and With a certain amount of kinetic energy, the relatively thin ice surface on the ground will break under the action of air, and the protrusions on the rollers will be evenly distributed, which will generate continuous ice-breaking air energy and play the role of breaking the ice layer. It can prevent the snow from sticking to the ice surface, thereby effectively reducing the driving resistance, improving the working efficiency, and the damage to the road surface is small, and the snow cleaning efficiency and quality are high. When the snow pushing shovel encounters obstacles, the hydraulic cylinder The piston rod shrinks, and the telescopic mechanism of the snow pusher drives the snow pusher to turn upwards to avoid obstacles, and then driven by the spring and the piston of the hydraulic cylinder to elongate, so as to reach the appropriate snow removal position; when the working road goes uphill, the snow pusher The telescoping mechanism of the shovel drives the snow pusher to turn upwards, and the piston rod of the hydraulic cylinder shrinks. When the road becomes flat, it will return to the normal snow removal position driven by the spring damping rod and the piston of the hydraulic cylinder; The process is the opposite, no matter when crossing obstacles or going up and down slopes, only a slight rotation occurs on the shovel surface of the snow pusher, which fully guarantees the snow removal performance of the pusher shovel. , and during the working process, it has little damage to the road surface, high snow removal efficiency and quality, and has a wide application prospect.
附图说明Description of drawings
图1是本实用新型所述的一种安装在小型拖拉机上的破冰推雪滚铲的结构示意图;Fig. 1 is the structural representation of a kind of ice-breaking and snow pushing roller shovel installed on the small-sized tractor described in the utility model;
图2是图1的后视图;Fig. 2 is the back view of Fig. 1;
图3是本实用新型所述的一种安装在小型拖拉机上的破冰推雪滚铲的平面结构示意图;Fig. 3 is a schematic diagram of the planar structure of an ice-breaking and snow-push roller shovel installed on a small tractor according to the utility model;
图4是本实用新型所述的一种安装在小型拖拉机上的破冰推雪滚铲的滚动破冰机构的剖视图;Fig. 4 is a cross-sectional view of a rolling ice-breaking mechanism of an ice-breaking and snow-push roller shovel installed on a small tractor according to the utility model;
图5是本实用新型所述的一种安装在小型拖拉机上的破冰推雪滚铲的滚动破冰机构的升降机构的结构示意图;Fig. 5 is a structural schematic diagram of the lifting mechanism of the rolling ice-breaking mechanism of the ice-breaking and snow-push roller shovel installed on a small tractor according to the utility model;
图6是本实用新型所述的一种安装在小型拖拉机上的破冰推雪滚铲的推雪铲的结构示意图;Fig. 6 is a structural schematic diagram of a snow-push shovel installed on a small tractor according to the utility model;
图7是本实用新型所述的一种安装在小型拖拉机上的破冰推雪滚铲中的输入带轮、过渡带轮和小型拖拉机输出带轮之间的传动关系示意图。Fig. 7 is a schematic diagram of the transmission relationship between the input pulley, the transition pulley and the output pulley of the small tractor in the ice-breaking and snow pushing shovel installed on the small tractor according to the utility model.
图中,1.推雪铲,2.半圆形连接板1号,3.推雪铲支架连杆,4.三角形连接板,5.液压缸,6.机架架杆,7.直流电机支撑板,8.直流电机基座,9.力矩直流电机,10.弹性柱销联轴器,11.丝杠螺杆,12.丝杠端盖,13.丝杠装置基座,14.丝杠套,15.长支杆,16.滑块,17.丝杠装置支撑板,18.机架背板,19.机架支撑杆,20.拉杆,21.拉臂,22.滚子端盖,23.弹簧减震杆,24.悬空轴,25.短支杆,26.破冰滚子,27.液压缸固定板,28.铲架连接架,29.半圆形连接板2号,30.推雪铲托架,31.万向轮,32.输入带轮,33.过渡带轮,34.硬质弹簧,35.轴承端盖,36.圆锥滚子轴承,37.滑动轴承,38.传动轴端盖1号,39.螺母,40.传动轴端盖2号,41.传动轴,42.偏心轮,43.铲板,44.铲刃,45.皮带1号,46.皮带2号,47.小型拖拉机输出带轮,48.小型拖拉机。In the figure, 1. Snow shovel, 2. Semicircular connecting plate No. 1, 3. Snow shovel support connecting rod, 4. Triangular connecting plate, 5. Hydraulic cylinder, 6. Rack rod, 7. DC motor Support plate, 8. DC motor base, 9. Torque DC motor, 10. Elastic pin coupling, 11. Lead screw, 12. Lead screw end cover, 13. Lead screw device base, 14. Lead screw Set, 15. Long pole, 16. Slider, 17. Screw device support plate, 18. Rack back plate, 19. Rack support rod, 20. Pull rod, 21. Pull arm, 22. Roller end cover , 23. Spring damping rod, 24. Suspension shaft, 25. Short support rod, 26. Ice breaking roller, 27. Hydraulic cylinder fixing plate, 28. Shovel frame connecting frame, 29. Semicircle connecting plate No. 2, 30 .Snow shovel bracket, 31. Universal wheel, 32. Input pulley, 33. Transition pulley, 34. Hard spring, 35. Bearing end cover, 36. Tapered roller bearing, 37. Sliding bearing, 38 .Transmission shaft end cover No. 1, 39. Nut, 40. Transmission shaft end cover No. 2, 41. Transmission shaft, 42. Eccentric wheel, 43. Shovel plate, 44. Shovel edge, 45. Belt No. 1, 46. Belt No. 2, 47. Small tractor output pulley, 48. Small tractor.
具体实施方式Detailed ways
如图1、图2和图3所示,一种安装在小型拖拉机上的破冰推雪滚铲,包括一个机架,机架由一个矩形的机架背板18和机架背板18上部两端伸出的两个弓形的机架架杆6组成,机架背板18上有用于安装在小型拖拉机48上的安装孔,机架架杆6前端有推雪铲1,推雪铲1背部底端两侧各有一个万向轮31,还包括推雪铲伸缩机构、滚动破冰机构和滚动破冰机构的升降机构;As shown in Fig. 1, Fig. 2 and Fig. 3, a kind of ice-breaking and snow pushing shovel installed on the small tractor comprises a frame, and the frame consists of a rectangular frame backboard 18 and a frame backboard 18 top two Two bow-shaped frame frame rods 6 protruding from the end are formed, and the mounting holes for being installed on the small tractor 48 are arranged on the frame back plate 18. There is a universal wheel 31 on both sides of the bottom end, and also includes a telescoping mechanism for pushing snow shovels, a rolling ice-breaking mechanism and a lifting mechanism for the rolling ice-breaking mechanism;
推雪铲伸缩机构包括一个截面为L形的铲架连接架28,铲架连接架28背面底端两侧与两个机架架杆6前部底端铰接,铲架连接架28顶端中部与一个液压缸5的活塞杆铰接,液压缸5的缸体通过一个液压缸固定板27螺栓连接固定在两个机架架杆6前部中间位置,推雪铲1背面铆接有一个截面为L形推雪铲托架30,推雪铲托架30顶端两侧各焊接一个半圆形连接板1号2,铲架连接架28正面顶端两侧各焊接一个三角形连接板4,每侧的半圆形连接板1号2和同侧的三角形连接板4之间铰接有一个推雪铲支架连杆3,铲架连接架28正面底端两侧各焊接有一个半圆形连接板2号29,两个半圆形连接板2号29分别与推雪铲托架30背面底端两侧铰接,推雪铲托架30背面与铲架连接架28正面之间安装有三个横向均布的茧形的硬质弹簧34;The telescoping mechanism of the snow shovel includes a shovel frame connecting frame 28 whose cross section is L-shaped. The piston rod of a hydraulic cylinder 5 is hinged, and the cylinder body of the hydraulic cylinder 5 is connected and fixed to the middle position of the front part of the two frame rods 6 through a hydraulic cylinder fixing plate 27 bolts. The back of the snow pusher 1 is riveted with an L-shaped section Snow shovel bracket 30, a semicircular connecting plate 1 No. 2 respectively welded on both sides of the top of the snow shovel bracket 30, a triangular connecting plate 4 respectively welded on both sides of the front top of the shovel frame connecting frame 28, the semicircular connecting plate 4 on each side A snow shovel support connecting rod 3 is hinged between the No. 1-shaped connecting plate No. 2 and the triangular connecting plate 4 on the same side, and a semicircular connecting plate No. 2 No. 29 is respectively welded on both sides of the bottom end of the shovel frame connecting frame 28. Two semicircular connecting plates No. 2, No. 29 are respectively hinged to both sides of the bottom end of the back of the snow shovel bracket 30, and three horizontally evenly distributed cocoon-shaped The hard spring 34;
如图4所示,滚动破冰机构中的破冰滚子26为空心环柱形结构,破冰滚子26的柱面上焊接有均匀分布的半球状突起,突起上有大量的圆点状凹坑,破冰滚子26位于机架架杆6的中下部,破冰滚子26的中心有一个传动轴41,两个滚子端盖22通过螺钉固定在破冰滚子26的两端,滚子端盖22通过键连接与传动轴41周向定位,破冰滚子26内设有两个偏心轮42,偏心轮42通过键连接与传动轴41周向定位,通过轴肩与弹簧实现轴向定位,传动轴41一端通过平键安装有一个输入带轮32,两个滚子端盖22外侧各套有一个拉臂21,滚子端盖22与拉臂21之间安装有滑动轴承37,每个拉臂21上部铰接在横穿过两个机架架杆6后部的一个拉杆20的两端,每个机架架杆6位于拉杆20下方各焊接有一个机架支撑杆19,每个机架支撑杆19另一端与机架背板18底端焊接,与输入带轮32同侧有一个过渡带轮33通过一对圆锥滚子轴承36安装在拉杆20上,过渡带轮33有一个外侧轮槽和一个内侧轮槽,如图7所示,过渡带轮33的内侧轮槽和输入带轮32的轮槽之间安装有一个皮带1号45,过渡带轮33的外侧轮槽与配合使用的小型拖拉机48的小型拖拉机输出带轮47的轮槽之间安装有一个皮带2号46,圆锥滚子轴承36外端安装有轴承端盖35,轴承端盖35外侧通过螺母39固定,拉杆20的另一端通过螺母39将拉臂21固定在拉杆20上实现轴向定位;As shown in Figure 4, the ice-breaking roller 26 in the rolling ice-breaking mechanism is a hollow ring cylindrical structure, and evenly distributed hemispherical protrusions are welded on the cylindrical surface of the ice-breaking roller 26, and there are a large number of dot-shaped pits on the protrusions. The ice-breaking roller 26 is positioned at the middle and lower part of the frame bar 6, and the center of the ice-breaking roller 26 has a transmission shaft 41, and two roller end caps 22 are fixed on the two ends of the ice-breaking roller 26 by screws, and the roller end cap 22 Through key connection and transmission shaft 41 circumferential positioning, ice breaking roller 26 is provided with two eccentric wheels 42, eccentric wheels 42 are key connection and transmission shaft 41 circumferential positioning, axial positioning is realized through shaft shoulder and spring, transmission shaft One end of 41 is equipped with an input pulley 32 through a flat key, and a pull arm 21 is respectively set on the outside of the two roller end covers 22, and a sliding bearing 37 is installed between the roller end cover 22 and the pull arm 21, and each pull arm The 21 upper parts are hinged at the two ends of a pull rod 20 that crosses the rear parts of the two frame rods 6, and each frame rod 6 is welded with a frame support rod 19 below the pull rod 20, and each frame supports The other end of the rod 19 is welded to the bottom end of the frame back plate 18, and there is a transition pulley 33 on the same side as the input pulley 32, which is installed on the tie rod 20 through a pair of tapered roller bearings 36, and the transition pulley 33 has an outer wheel groove And an inner pulley groove, as shown in Figure 7, a belt No. 1 No. 45 is installed between the inner pulley groove of transition pulley 33 and the pulley groove of input pulley 32, and the outer pulley groove of transition pulley 33 is used in conjunction with A belt No. 2 No. 46 is installed between the wheel grooves of the small tractor output pulley 47 of the small tractor 48, and a bearing end cover 35 is installed on the outer end of the tapered roller bearing 36, and the outside of the bearing end cover 35 is fixed by a nut 39, and the pull rod 20 The other end fixes the pull arm 21 on the pull rod 20 through a nut 39 to achieve axial positioning;
如图1、图2、图3和图5所示,滚动破冰机构的升降机构中的力矩直流电机9固定安装在直流电机基座8上,直流电机基座8接在直流电机支撑板7的中部,直流电机支撑板7焊接在两个机架架杆6之间,力矩直流电机9通过弹性柱销联轴器10连接一个丝杠螺杆11,丝杠螺杆11穿过丝杠端盖12固定在丝杠套14内,丝杠螺杆11的外螺纹与一个滑块16的内螺纹旋合,滑块16的底端与一个长支杆15的一端铰接、长支杆15的另一端套在一个悬空轴24的中部,两个机架架杆6前端各铰接有一个短支杆25、两个短支杆25的另一端与悬空轴24的两端铰接,悬空轴24的两端各铰接有一个弹簧减震杆23,每个弹簧减震杆23的另一端与每个拉臂21铰接;As shown in Figure 1, Figure 2, Figure 3 and Figure 5, the torque DC motor 9 in the lifting mechanism of the rolling ice breaking mechanism is fixedly installed on the DC motor base 8, and the DC motor base 8 is connected to the DC motor support plate 7 In the middle, the DC motor support plate 7 is welded between the two frame rods 6, the torque DC motor 9 is connected to a lead screw 11 through an elastic pin coupling 10, and the lead screw 11 is fixed through the lead screw end cover 12 In the lead screw cover 14, the external thread of the lead screw 11 is screwed with the internal thread of a slide block 16, the bottom end of the slide block 16 is hinged with one end of a long strut 15, and the other end of the long strut 15 is sleeved on In the middle part of a suspended shaft 24, two rack rods 6 front ends are respectively hinged with a short strut 25, the other end of the two short struts 25 is hinged with the two ends of the suspended shaft 24, and the two ends of the suspended shaft 24 are respectively hinged. There is a spring damping rod 23, and the other end of each spring damping rod 23 is hinged with each pull arm 21;
如图6所示,推雪铲1是由铲刃44与铲板43用螺钉连接组成的,推雪铲1的高度为620mm,铲刃44的切削角为40°,铲板43的宽度为1706mm;As shown in Figure 6, the snow shovel 1 is composed of a shovel edge 44 and a shovel plate 43 connected by screws, the height of the snow shovel 1 is 620mm, the cutting angle of the shovel edge 44 is 40°, and the width of the shovel plate 43 is 1706mm;
如图4所示,位于传动轴41一端的输入带轮32外侧通过螺钉固定有一个传动轴端盖1号38,位于传动轴41另一端的拉臂21外侧通过螺钉固定有一个传动轴端盖2号40;As shown in Figure 4, a transmission shaft end cover No. 1 38 is fixed on the outside of the input pulley 32 at one end of the transmission shaft 41 by screws, and a transmission shaft end cover is fixed on the outside of the pull arm 21 at the other end of the transmission shaft 41 by screws No. 2 40;
如图1、图2和图3所示,机架架杆6上焊接有两个丝杠装置支撑板17,在丝杠装置支撑板17中部焊接丝杠装置基座13,丝杠套14两端底部通过螺栓与丝杠装置基座13固定。As shown in Fig. 1, Fig. 2 and Fig. 3, two lead screw device support plates 17 are welded on the frame rod 6, and the lead screw device base 13 is welded in the middle part of the lead screw device support plate 17, and the lead screw cover 14 is two The end bottom is fixed with the lead screw device base 13 by bolts.
本实用新型所述的一种安装在小型拖拉机上的破冰推雪滚铲的工作原理如下:The working principle of the ice-breaking and snow-pushing rolling shovel installed on the small tractor described in the utility model is as follows:
工作时,将本实用新型所述的一种安装在小型拖拉机上的破冰推雪滚铲中的机架背板18固定在小型拖拉机48前端,小型拖拉机输出带轮47槽和滚动破冰机构中的过渡带轮33的外侧轮槽之间安装有一个皮带2号46,过渡带轮33的内侧轮槽和输入带轮32的轮槽之间安装有一个皮带1号45,小型拖拉机的输出带轮47通过皮带2号46带动过渡带轮33转动,过渡带轮33的转动带动输入带轮32转动,进而使破冰滚子26中的传动轴41转动,传动轴41利用平键连接使破冰滚子26和偏心轮42转动,传动轴41带动偏心轮42转动,传动轴41每转动一周,在破冰滚子26内部的两个对称位置同时产生一次机械振动,当转速为5r/s时,达到冰层的固有频率,冰层将产生共振,从而自然破裂,滚动破冰机构的升降机构中的丝杠螺杆11一端通过弹性柱销联轴器10与力矩直流电机9用螺栓固联,力矩直流电机9由小型拖拉机电瓶供电,当其转动时,丝杠螺杆11上的滑块16在丝杠套14中滑动,从而拉动长支杆15,长支杆15提升或降低悬空轴的高度,最终在悬空轴24、短支杆25以及弹簧减震杆23的共同作用下来驱动破冰滚子26在竖直方向往复运动,破冰滚子26为空心环柱形结构,破冰滚子26柱面上焊接有均匀分布的半球状突起,突起上有大量的圆点状凹坑,破冰滚子26高速旋转时,由于破冰滚子26外部突起的作用,突起部位与地面空间不断减小,空气被不断压缩,当突起顶点切平面与冰面平行时,将达到压缩的最小值,此时空气具有最大的压缩势能和一定的动能,地面上较为薄的冰面将在空气作用下破裂,破冰滚子26上突起均匀分布,将产生持续的破冰空气能,起到破除冰层的作用,突起上的凹坑能在有浮雪的冰面上起到防止积雪粘连的作用,从而有效降低机组行进阻力,提高作业效率;当推雪铲1前进遇到障碍时,推雪铲伸缩机构中的液压缸5的活塞杆收缩,推雪铲1整体以轴销的轴线为中心线向上翻转,躲过障碍物,然后在硬质弹簧34的带动以及液压缸5的活塞伸长,从而达到适当的除雪位置;当工作路段上坡时,推雪铲1整体同样以轴销的轴线为中心线向上翻转,液压缸5的活塞杆收缩,当道路恢复平坦时,在硬质弹簧34的带动以及液压缸5的活塞作用下恢复正常除雪位置;当遇到下坡路段时,与上述过程相反。During work, a kind of frame backboard 18 that is installed in the ice-breaking and snow pushing shovel described in the utility model on the small-sized tractor is fixed on the front end of the small-sized tractor 48, the small-sized tractor output pulley 47 grooves and the rolling ice-breaking mechanism. A belt No. 2 No. 46 is installed between the outer wheel grooves of the transition pulley 33, and a belt No. 1 No. 45 is installed between the inner wheel grooves of the transition pulley 33 and the wheel grooves of the input pulley 32. The output pulley of the small tractor 47 drives transition pulley 33 to rotate through belt No. 2 No. 46, and the rotation of transition pulley 33 drives input pulley 32 to rotate, and then makes transmission shaft 41 in ice-breaking roller 26 rotate, and transmission shaft 41 utilizes flat key connection to make ice-breaking roller 26 and the eccentric wheel 42 rotate, and the drive shaft 41 drives the eccentric wheel 42 to rotate. Every time the drive shaft 41 rotates once, a mechanical vibration is generated at two symmetrical positions inside the ice-breaking roller 26 at the same time. The natural frequency of the ice layer, the ice layer will resonate, thereby breaking naturally, one end of the lead screw 11 in the lifting mechanism of the rolling ice breaking mechanism is connected with the torque DC motor 9 with bolts through the elastic pin coupling 10, and the torque DC motor 9 Powered by a small tractor battery, when it rotates, the slider 16 on the lead screw 11 slides in the lead screw sleeve 14, thereby pulling the long strut 15, and the long strut 15 raises or lowers the height of the suspended shaft, and finally The shaft 24, the short pole 25 and the spring damping rod 23 jointly drive the ice-breaking roller 26 to reciprocate in the vertical direction. The ice-breaking roller 26 is a hollow ring cylindrical structure, and the ice-breaking roller 26 is welded with uniform The distribution of hemispherical protrusions has a large number of dot-shaped pits on the protrusions. When the ice-breaking roller 26 rotates at high speed, due to the effect of the external protrusions of the ice-breaking roller 26, the space between the protrusions and the ground is continuously reduced, and the air is continuously compressed. When the tangent plane of the protrusion apex is parallel to the ice surface, the minimum value of compression will be reached. At this time, the air has the maximum compression potential energy and certain kinetic energy. Evenly distributed, it will generate continuous ice-breaking air energy and play the role of breaking the ice layer. The dimples on the protrusions can prevent snow from sticking to the ice surface with floating snow, thereby effectively reducing the running resistance of the unit and improving Working efficiency: when the snow pusher 1 encounters an obstacle, the piston rod of the hydraulic cylinder 5 in the snow pusher telescopic mechanism shrinks, and the snow pusher 1 turns upwards with the axis of the shaft pin as the center line, avoiding the obstacle, Then, driven by the hard spring 34 and the piston of the hydraulic cylinder 5 is elongated, an appropriate snow removal position is reached; The piston rod of 5 shrinks, and when the road recovers flat, it returns to the normal snow removal position under the drive of the hard spring 34 and the piston effect of the hydraulic cylinder 5; when running into a downhill section, it is opposite to the above process.
Claims (4)
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104762914A (en) * | 2015-04-09 | 2015-07-08 | 吉林大学 | Ice breaking and snow pushing roller shovel mounted on small tractor |
| CN107858983A (en) * | 2017-11-28 | 2018-03-30 | 镇江市高等专科学校 | Accumulated snow clearing apparatus before being taken turns in a kind of vehicle traveling |
| CN109137812A (en) * | 2018-08-14 | 2019-01-04 | 江苏大学 | A kind of broad-adjustable Machine for removing snow from road of snow removing |
| CN109371894A (en) * | 2018-12-03 | 2019-02-22 | 东北大学 | A milling type pavement deicing equipment with obstacle avoidance function |
| CN110886268A (en) * | 2019-11-19 | 2020-03-17 | 郑州职业技术学院 | Accumulated snow cleaning device and method |
| CN110904805A (en) * | 2019-12-10 | 2020-03-24 | 天恩建设集团有限公司 | A municipal road mobile cleaning and repairing device |
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2015
- 2015-04-09 CN CN201520212272.8U patent/CN204570592U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104762914A (en) * | 2015-04-09 | 2015-07-08 | 吉林大学 | Ice breaking and snow pushing roller shovel mounted on small tractor |
| CN107858983A (en) * | 2017-11-28 | 2018-03-30 | 镇江市高等专科学校 | Accumulated snow clearing apparatus before being taken turns in a kind of vehicle traveling |
| CN109137812A (en) * | 2018-08-14 | 2019-01-04 | 江苏大学 | A kind of broad-adjustable Machine for removing snow from road of snow removing |
| CN109371894A (en) * | 2018-12-03 | 2019-02-22 | 东北大学 | A milling type pavement deicing equipment with obstacle avoidance function |
| CN110886268A (en) * | 2019-11-19 | 2020-03-17 | 郑州职业技术学院 | Accumulated snow cleaning device and method |
| CN110904805A (en) * | 2019-12-10 | 2020-03-24 | 天恩建设集团有限公司 | A municipal road mobile cleaning and repairing device |
| CN110904805B (en) * | 2019-12-10 | 2021-11-05 | 中交一公局集团有限公司 | A municipal road mobile cleaning and repairing device |
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