CN204426566U - A kind of continuous kneading machine for tea - Google Patents
A kind of continuous kneading machine for tea Download PDFInfo
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- CN204426566U CN204426566U CN201520078004.1U CN201520078004U CN204426566U CN 204426566 U CN204426566 U CN 204426566U CN 201520078004 U CN201520078004 U CN 201520078004U CN 204426566 U CN204426566 U CN 204426566U
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- kneaded
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Abstract
The utility model relates to a kind of continuous kneading machine for tea, comprises frame, parallel-crank mechanism, twisting device, central motor and pressing mechanism; Twisting device comprises overpaying to be kneaded lid and rubs plate, overpays and kneads lid and rub plate and become upper and lower arranged in parallel; Often paying the relative position kneading lid and rub plate is knead lid to be positioned at and to rub above plate; Multilayer is rubbed plate and is fixed in frame; Multilayer is kneaded lid and is arranged on power transmission shaft, and multilayer is kneaded lid and is connected with central motor by pressing mechanism; Multiple plate of rubbing maintains static, multiple knead to cover do at central motor, pressing mechanism and rotate and upper and lower reciprocal compound motion under driving, simultaneously central motor, pressing mechanism, multiple knead to cover under parallel-crank mechanism drives, do at the uniform velocity planar circumferential motion.Overpay to knead lid and rub plate and form and multiplely knead district, tealeaves is rubbed into the round and mellow shape of tight knot.This continuous kneading machine for tea structure is simple, easy and simple to handle, achieves continuous kneading, solves the difficult problem that technique serialization kneaded by Tea Processing streamline.
Description
(1) technical field
The utility model relates to a kind of continuous kneading machine for tea.
(2) background technology
Kneading is a process very important in primary processing of tea processing, and its quality determines into the quality of tea quality.At present, tealeaves to knead principle substantially identical, all allow (or withering) leaf group that completes utilize toggle drive rub barrel on kneading disk, do at the uniform velocity parallel circular motion kneading in space of be made up of rub barrel, gland and kneading disk, be subject to the compound action of the multi-direction power of rub barrel, gland, kneading disk, rib bone and leaf group self, it is made to rub into round and mellow streak of tight knot along respective blade master pulse, simultaneously that leaf cell is broken, thus complete the process of kneading.The structure of kneading machine is also similar, is made up of transmission mechanism, countershaft device, tray device and pressue device 4 major parts.The power of motor is delivered on main shaft by deceleration device and gear train, drives rub barrel to rotate on the kneading disk being furnished with rib bone.Knead in process, pressure adjusting is realized by the lifting of the motion control gland of screw mandrel and nut.Upper and lower the floating of gland is controlled by spring.Tealeaves drops into wherein from the top of rub barrel, kneads complete tealeaves and discharges from the door for discharging tea of kneading disk central authorities.
Existing automatic kneading twister changes the spring pressurization of gland into constant Pneumatic Pressure on traditional cylinder dish structure kneading machine basis, exert pressure to tealeaves through gland with cylinder, the size of cylinder pressure is then regulated by corresponding magnetic valve, reversal valve and pressure regulator valve; Programmable logic controller (PLC) technology is adopted to the dynamics and the control of duration of kneading pressurization; Time reinforced, rising, unlatching and the closedown after feed in raw material of gland and decline in frame for movement, adopt self-driven column screw mandrel and helicla flute guide frame, and the order of action is subject to PLC controls; In order to the water-removing leaves reasonable quantity dropped at every turn, have employed belt and claim to control conveying quantity.In order to the water-removing leaves in being claimed by belt drops in rub barrel accurately, do not make it leak outside, have employed proximity transducer and with the main power plant technology of magnetic brake; Knead and terminate as realizing automatic leafing, have employed the pneumatic rotary cylinder by PLC controls and the automatic door for discharging tea with mechan-amplifier device.
Can show that traditional kneading machine exists following problem by above-mentioned operation principle and structure: (1) kneads quality instability: at present, the kneading machine of bucket dish structure is kneaded based on unit, throw leaf without metering device, knead without time set, the opportunity of pressurization and pressing time are without Electromechanical Control, completely by manual operation, judgement, randomness is very large.Though be with batch water-removing leaves, it is each variant to knead quality, causes into quality of sampling tea uneven.(2) efficiency is not high: the kneading machine of bucket dish structure, and its material loading, adjustment pressure and blanking are all by manual operation, and efficiency is lower.Meanwhile, the kneading machine of bucket dish structure is discontinuous operation, can only one barrel of one barrel kneads, and the serialization of operation is kneaded in very difficult realization, and work efficiency is low, and rub barrel gas permeability is bad, easily forms vexed rubbing, the easy conglomeration of tealeaves, needs increase by procedure one to deblock operation after kneading.(3) streamline, automated production can not be adapted to.
Can show that automatic kneading twister exists following problem from above-mentioned describing: the high-tech content of (1) complete equipment control system is very high, and equipment body is huge, thus cost, price also unusual height; (2) a whole set of operation, control system are very complicated, require very high to the cultural quality of operation, maintenance personal.
(3) summary of the invention
Technical problem to be solved in the utility model be to provide a kind of tea rolling quality homogeneous, continuous prodution, structure continuous kneading machine for tea simple, easy and simple to handle can be realized.
A kind of continuous kneading machine for tea, comprises frame, parallel-crank mechanism, twisting device, central motor and pressing mechanism;
Described parallel-crank mechanism comprises: transmission mechanism, initiatively bent axle, from dynamic crankshaft, motor rack;
Described twisting device comprises overpaying to be kneaded lid and rubs plate, overpays and kneads lid and rub plate and become upper and lower arranged in parallel; Often paying the relative position kneading lid and rub plate is knead lid to be positioned at and to rub above plate, kneads lid and is arranged on power transmission shaft, rub plate and be arranged in frame;
Described plate of rubbing is a flat board, and flat board is provided with protruding pattern; Rub and scope center kneaded by plate have a hole, do discharging opening or power transmission shaft through mouth.
Described lid of kneading is divided into outer feed type and interior feed type by the difference of gating location;
Described outer feed type is kneaded lid and is made up of cover plate, spiral stator muscle, charging aperture, and spiral stator muscle spirals on the cover board, kneads lid edge and is provided with horn mouth and does charging aperture; Knead and cover in center and propeller shaft couplings;
Described interior feed type is kneaded lid and is made up of cover plate, spiral stator muscle, charging aperture, and spiral stator muscle spirals on the cover board, kneads lid center and is provided with horn mouth and does charging aperture; Knead and cover in center and propeller shaft couplings; The spiral stator muscle rotation direction that interior feed type kneads lid is contrary with outer feed type;
The arrangement mode kneading lid in described twisting device is; Outer feed type kneads lid and interior feed type is kneaded lid and is alternately arranged;
Described pressing mechanism is connected with central motor, and pressing mechanism holder is arranged on motor rack; The effect of pressing mechanism drives to knead to cover to do upper and lower motion back and forth;
Described multilayer rubs that plate is upper and lower to be parallelly fixed in frame, transmission mechanism, initiatively bent axle, driven crankshaft installed in frame, motor rack by initiatively bent axle, from dynamic crankshaft with rub plate and be flexibly connected; Central motor is arranged on motor rack; Described pressing mechanism is connected with central motor, and pressing mechanism holder is arranged on motor rack; Multilayer is kneaded lid and is arranged on power transmission shaft, is connected with central motor by pressing mechanism; Each plate of rubbing maintains static, multiple knead to cover do at central motor, pressing mechanism and rotate and upper and lower reciprocal compound motion under driving, simultaneously central motor, pressing mechanism, multiple knead to cover under parallel-crank mechanism drives, do at the uniform velocity planar circumferential motion.
The twisting device of the utility model continuous kneading machine comprises overpaying to be kneaded lid and rubs plate, often pay to knead lid and rub plate formation and knead district, knead district in by what enter that formula kneads lid and rub that plate forms outward, tealeaves enters from the charging aperture kneading lid edge to be kneaded in district, from the discharge hole for discharge at Rou Ban center by what knead lid and rub that plate forms; By interior enter formula knead lid and rub that plate form knead in district, tealeaves enters from the charging aperture kneading lid center and covers and rub that plate forms kneads in district, from rubbing panel edges discharging by kneading; Overpay to knead lid and rub plate and form and multiplely knead district, the superiors are for just to knead district, tealeaves from green-keeping machine out, enter the first of the superiors and knead district, tealeaves is just kneading in district, be subject to kneading cover plate, spiral stator muscle, rub plate and rub the rubbing of plate projection decorative pattern, extrude, make loose tealeaves slightly crumple tightly, tealeaves volume-diminished; Under natural gravity effect, tealeaves falls into lower one deck and kneads district, lower one deck be in (or eventually) knead district, tealeaves in (or eventually) knead in district, be subject to kneading cover plate, spiral stator muscle, rub plate and rub the rubbing of plate projection decorative pattern, extrude, make tealeaves crumple consolidation further, tealeaves volume reduces further, progressively kneads shaping; Under natural gravity effect, tealeaves falls into orlop and kneads district, orlop is for kneading district eventually, tealeaves eventually kneading in district, is subject to kneading cover plate, spiral stator muscle, rubs plate and rubs the rubbing of plate projection decorative pattern, extrudes, make tealeaves crumple consolidation further, tealeaves volume reduces further, make it rub into the round and mellow shape of tight knot, and cell rupture, suitably rub tea delivery juice, complete the process of kneading afterwards.
The beneficial effects of the utility model are: structure is simple, easy and simple to handle, a machine just fully can complete and knead, achieve continuous kneading, solve the difficult problem that technique serialization kneaded by Tea Processing streamline.
(4) accompanying drawing explanation
Fig. 1 is a kind of described in embodiment structural representation of continuous kneading machine for tea, Fig. 2 kneads the top view of lid for outer feed type a kind of described in embodiment, Fig. 3 kneads the top view of lid for interior feed type a kind of described in embodiment, and Fig. 4 kneads the top view of lid for outer feed type a kind of described in embodiment.
(5) detailed description of the invention
Below in conjunction with embodiment, the utility model is further illustrated, but protection domain of the present utility model is not limited to this.
With reference to Fig. 1, a kind of continuous kneading machine for tea, comprises frame 1, parallel-crank mechanism 2, twisting device 3, central motor 4 and pressing mechanism 5;
Described parallel-crank mechanism 2 comprises: transmission mechanism 6, initiatively bent axle 7, from dynamic crankshaft 8, motor rack 9;
Described twisting device 3 comprises Third Mate and kneads lid 10 and rub plate 11, and Third Mate kneads lid 10 and to rub plate 11 one-tenth upper and lower arranged in parallel; Often paying the relative position kneaded lid 10 and rub plate 11 is knead lid 10 to be positioned at and to rub above plate 11, kneads lid 10 and is arranged on power transmission shaft 12, rub plate 11 and be arranged in frame 1;
Described lid 10 of kneading is divided into outer feed type and interior feed type by the difference of gating location, and outer feed type and interior feed type are alternately arranged; The arrangement mode kneading lid in the present embodiment twisting device is: the superiors are that outer feed type kneads lid 13, and lower one deck is that interior feed type kneads lid 14, and orlop is that outer feed type kneads lid 15;
With reference to Fig. 2, it is two charging double-spiral structures that described outer feed type kneads lid 13, is made up of cover plate 16, two spiral stator muscle 17, two charging apertures 18; Spiral stator muscle 17 spirals on cover plate 16, kneads lid edge and is provided with two horn mouths and does charging aperture 18; Knead to cover and connect with power transmission shaft 12 in center.
With reference to Fig. 3, it is single charging triple-helix structures that described interior feed type kneads lid 14, is made up of cover plate 16, three spiral stator muscle 17, charging aperture 18; Spiral stator muscle 17 spirals on cover plate 16, kneads lid center and is provided with horn mouth and does charging aperture 18; Knead to cover and connect with power transmission shaft 12 in center; Spiral stator muscle rotation direction is contrary with outer feed type;
With reference to Fig. 4, it is single charging single coil configuration that described outer feed type kneads lid 15, and be made up of cover plate 16, spiral stator muscle 17, charging aperture 18, spiral stator muscle 17 spirals on cover plate 16, kneads lid edge and is provided with horn mouth and does charging aperture 18; Knead to cover and connect with power transmission shaft 12 in center.
Described plate 11 of rubbing is flat boards, and flat board is provided with latticed protruding pattern 19; Rub and scope center kneaded by plate 11 have a hole, do discharging opening 20 and power transmission shaft through mouth.
Described pressing mechanism 5 is connected with central motor 4, and pressing mechanism holder 21 is arranged on motor rack 9; The effect of pressing mechanism 5 drives to knead lid 10 and do upper and lower motion back and forth;
Rub that plate 11 is upper and lower to be parallelly fixed in frame 1 for described three layers, transmission mechanism 6, initiatively bent axle 7, be arranged on frame 1 from dynamic crankshaft 8, motor rack 9 by initiatively bent axle 7, from dynamic crankshaft 8 with rub plate 11 and be flexibly connected; Central motor 4 is arranged on motor rack 9; Described pressing mechanism 5 is connected with central motor 4, and pressing mechanism holder 21 is arranged on motor rack 9; Kneading lid 13,14,15 for three layers is arranged on power transmission shaft 12, is connected with central motor 4 by pressing mechanism 5; Rub plate 11 for three to maintain static, knead lid 13,14,15 for three to do at central motor 4, pressing mechanism 5 and rotate and upper and lower reciprocal compound motion under driving, central motor 4, pressing mechanism 5, three are kneaded lid 13,14,15 under parallel-crank mechanism 2 drives, are done at the uniform velocity planar circumferential motion simultaneously.
The utility model embodiment continuous kneading machine: tealeaves from green-keeping machine out, dropping on the superiors rubs on plate 11, under feed type kneads the effect of lid 13 outside, tealeaves enters the first of the superiors and kneads district 22, tealeaves is from kneading area edge to central motion, tealeaves is just kneading in district 22, be subject to kneading cover plate 16, spiral stator muscle 17, rub plate 11 and rub the rubbing of plate mesh-type protruding pattern 19, extrude, the spacious tealeaves of pine is made to crumple tightly mutually, tealeaves volume-diminished, through discharging opening 20 discharging at upper strata Rou Ban 11 center, under natural gravity effect, fall into the charging aperture 18 that feed type in lower one deck kneads lid 14 center, the spiral stator muscle rotation direction that interior feed type is kneaded on lid 14 is contrary with the rotation direction of outer feed type, tealeaves is from kneading district center to border movement, this one deck kneads district 23 in being, tealeaves in knead in district 23, be subject to kneading cover plate 16, spiral stator muscle 17, rub plate 11 and rub the rubbing of plate mesh-type protruding pattern 19, extrude, tealeaves is made to crumple consolidation further, tealeaves volume reduces further, progressively knead shaping, fall rubbing plate 11 edge, under natural gravity effect, tealeaves falls into orlop and rubs on plate 11, under feed type kneads the effect of lid 15 outside, tealeaves is from kneading area edge to central motion, orlop is for kneading district 24 eventually, tealeaves is kneaded in district 24 whole, be subject to kneading cover plate 16, spiral stator muscle 17, rub plate 11 and rub rubbing of plate mesh-type protruding pattern 19, extruding, tealeaves is made to crumple consolidation further, tealeaves volume reduces further, it is made to rub into the round and mellow shape of tight knot, and cell rupture, suitably rub tea delivery juice, finally from discharging opening 20 discharging at Rou Ban 11 center, complete the process of kneading.Finish using, can pull down and rub plate 11, to rubbing plate 11, knead lid 10 and clean.
Finally; it should be noted that; above embodiment is only the more representational example of the utility model; obvious the technical solution of the utility model is not limited to above-described embodiment; many distortion can also be had; all distortion that those of ordinary skill in the art can directly derive from content disclosed in the utility model or associate, all should think protection domain of the present utility model.
Claims (6)
1. a continuous kneading machine for tea, comprises frame, parallel-crank mechanism, twisting device, central motor and pressing mechanism;
Described parallel-crank mechanism comprises: transmission mechanism, initiatively bent axle, from dynamic crankshaft, motor rack;
Described twisting device comprises overpaying to be kneaded lid and rubs plate, overpays and kneads lid and rub plate and become upper and lower arranged in parallel; Often paying the relative position kneading lid and rub plate is knead lid to be positioned at and to rub above plate, kneads lid and is arranged on power transmission shaft, rub plate and be arranged in frame;
Described plate of rubbing is a flat board, and flat board is provided with protruding pattern; Rub and scope center kneaded by plate have a hole, do discharging opening or power transmission shaft through mouth;
Described lid of kneading is divided into outer feed type and interior feed type by the difference of gating location;
The arrangement mode kneading lid in described twisting device is: outer feed type kneads lid and interior feed type is kneaded lid and is alternately arranged;
Described pressing mechanism is connected with central motor, and pressing mechanism holder is arranged on motor rack; The effect of pressing mechanism drives to knead to cover to do upper and lower motion back and forth;
Described multilayer rubs that plate is upper and lower to be parallelly fixed in frame, transmission mechanism, initiatively bent axle, driven crankshaft installed in frame, motor rack by initiatively bent axle, from dynamic crankshaft with rub plate and be flexibly connected; Central motor is arranged on motor rack; Described pressing mechanism is connected with central motor, and pressing mechanism holder is arranged on motor rack; Multilayer is kneaded lid and is arranged on power transmission shaft, is connected with central motor by pressing mechanism; Multiple plate of rubbing maintains static, multiple knead to cover do at central motor, pressing mechanism and rotate and upper and lower reciprocal compound motion under driving, simultaneously central motor, pressing mechanism, multiple knead to cover under parallel-crank mechanism drives, do at the uniform velocity planar circumferential motion.
2. continuous kneading machine for tea according to claim 1, is characterized in that: described outer feed type is kneaded lid and is made up of cover plate, spiral stator muscle, charging aperture, and spiral stator muscle spirals on the cover board, kneads lid edge and is provided with horn mouth and does charging aperture; Knead and cover in center and propeller shaft couplings.
3. continuous kneading machine for tea according to claim 1, is characterized in that: described interior feed type is kneaded lid and is made up of cover plate, spiral stator muscle, charging aperture, and spiral stator muscle spirals on the cover board, kneads lid center and is provided with horn mouth and does charging aperture; Knead and cover in center and propeller shaft couplings; The spiral stator muscle rotation direction that interior feed type kneads lid is contrary with outer feed type.
4. rubbing plate is a flat board, and flat board is provided with latticed protruding pattern; Rub and scope center kneaded by plate have a hole, do discharging opening or power transmission shaft through mouth.
5. an outer feed type is kneaded lid and is made up of cover plate, spiral stator muscle, charging aperture, and spiral stator muscle spirals on the cover board, kneads lid edge and is provided with horn mouth and does charging aperture; Knead and cover in center and propeller shaft couplings.
6. feed type is kneaded lid and is made up of cover plate, spiral stator muscle, charging aperture in one kind, and spiral stator muscle spirals on the cover board, kneads lid center and is provided with horn mouth and does charging aperture; Knead and cover in center and propeller shaft couplings; The spiral stator muscle rotation direction that interior feed type kneads lid is contrary with outer feed type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520078004.1U CN204426566U (en) | 2015-01-28 | 2015-01-28 | A kind of continuous kneading machine for tea |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520078004.1U CN204426566U (en) | 2015-01-28 | 2015-01-28 | A kind of continuous kneading machine for tea |
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| Publication Number | Publication Date |
|---|---|
| CN204426566U true CN204426566U (en) | 2015-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520078004.1U Expired - Fee Related CN204426566U (en) | 2015-01-28 | 2015-01-28 | A kind of continuous kneading machine for tea |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104686687A (en) * | 2015-01-28 | 2015-06-10 | 马文桂 | Continuous rolling machine for tea |
| CN108812973A (en) * | 2018-08-13 | 2018-11-16 | 刘荷花 | A kind of tea processing making apparatus and its tealeaves manufacture craft |
| CN109042983A (en) * | 2018-08-28 | 2018-12-21 | 马文桂 | A kind of continuous kneading machine |
-
2015
- 2015-01-28 CN CN201520078004.1U patent/CN204426566U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104686687A (en) * | 2015-01-28 | 2015-06-10 | 马文桂 | Continuous rolling machine for tea |
| CN108812973A (en) * | 2018-08-13 | 2018-11-16 | 刘荷花 | A kind of tea processing making apparatus and its tealeaves manufacture craft |
| CN108812973B (en) * | 2018-08-13 | 2021-09-10 | 河北绿之梦农业开发有限公司 | Tea processing and manufacturing equipment and tea manufacturing process thereof |
| CN109042983A (en) * | 2018-08-28 | 2018-12-21 | 马文桂 | A kind of continuous kneading machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150701 Termination date: 20170128 |
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| CF01 | Termination of patent right due to non-payment of annual fee |