CN108812973A - A kind of tea processing making apparatus and its tealeaves manufacture craft - Google Patents
A kind of tea processing making apparatus and its tealeaves manufacture craft Download PDFInfo
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- CN108812973A CN108812973A CN201810912789.6A CN201810912789A CN108812973A CN 108812973 A CN108812973 A CN 108812973A CN 201810912789 A CN201810912789 A CN 201810912789A CN 108812973 A CN108812973 A CN 108812973A
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- 241001122767 Theaceae Species 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title abstract description 17
- 238000009434 installation Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 81
- 238000003825 pressing Methods 0.000 claims description 28
- 230000007306 turnover Effects 0.000 claims description 20
- 230000001105 regulatory effect Effects 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 5
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- 210000000481 breast Anatomy 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 11
- 238000005096 rolling process Methods 0.000 abstract description 11
- 238000005056 compaction Methods 0.000 abstract description 6
- 230000033001 locomotion Effects 0.000 description 14
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 3
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
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Abstract
The present invention relates to a kind of tea processing making apparatus and its tealeaves manufacture crafts, including bottom plate, fixed bracket, rub fixing barrel, two classifications press device, twisting device and material-pouring devices, it is fixedly connected with above the bottom plate by fixed bracket and rubs fixing barrel, rubbing the installation of fixing barrel upper end, there are two be classified press device, it is fixedly connected with twisting device between two classification press devices, rubs fixing barrel lower end equipped with material-pouring device.The present invention can solve existing tealeaves and man-hour requirement added manually to rub, and artificial knead efficiency is low, and it is small to rub dynamics, tealeaves can not sufficiently be rubbed, existing tea rolling device is usually all directly to compress to tealeaves when rubbing simultaneously, tealeaves is easy to appear damage phenomenon in compaction process, and existing device is unable to satisfy the overturning to tealeaves when to tea rolling, is all often to take out twisting device, by manually being overturn, the problems such as artificial rollover effect difference.
Description
Technical field
The present invention relates to tea-processing equipment field, in particular to a kind of tea processing making apparatus and its tealeaves make work
Skill.
Background technique
Tea rolling refers to for withering leaf or water-removing leaves being rotated under a certain pressure, destroys tea cell group
It knits, overflows tea juice, while roll tightly tealeaves in streak process, the purpose is to destroy tea cell tissue, rub out tea juice,
Convenient for carrying out necessary oxidation under the action of enzyme；Secondly tea juice spilling, which sticks at tealeaves surface, can promote the dense of color, smell and taste
Degree；Furthermore rubbing rolls tightly bud-leaf in different moulding, promotes tealeaves good appearance.Rub can hand rub or foot is rubbed, can also be used
Equipment is rubbed, the preparation for high-grade tealeaves is usually used manually to rub in order to avoid the damage of tealeaves.
Existing tealeaves is adding man-hour requirement manually to rub, and artificial knead efficiency is low, and it is small to rub dynamics, can not to tealeaves into
Row is sufficiently rubbed, while existing tea rolling device is usually all directly to compress to tealeaves, tealeaves exists when rubbing
Damage phenomenon is easy to appear in compaction process, and existing device is unable to satisfy the overturning to tealeaves when to tea rolling,
It is all often to take out twisting device, by manually being overturn, artificial rollover effect is poor.
Summary of the invention
It to solve the above-mentioned problems, can the present invention provides a kind of tea processing making apparatus and its tealeaves manufacture craft
Man-hour requirement is being added manually to rub to solve existing tealeaves, artificial knead efficiency is low, and it is small to rub dynamics, can not carry out to tealeaves
It sufficiently rubs, while existing tea rolling device, is usually all directly to be compressed to tealeaves, tealeaves is being pressed when rubbing
It is easy to appear damage phenomenon during tight, and existing device is unable to satisfy the overturning to tealeaves when to tea rolling, it is past
Toward being all to take out twisting device, by manually being overturn, tealeaves automation is may be implemented in the problems such as artificial rollover effect difference
The function of rubbing can carry out automation to tealeaves and rub, avoid manual operation, be able to carry out classification in the compression of tealeaves
Adjust, can be realized automatic rollover during rubbing, and have easy to operate, high degree of automation, production efficiency it is fast,
The advantages that stability is good.
To achieve the goals above, the present invention uses following technical scheme, a kind of tea processing making apparatus, including bottom
Plate, rubs fixing barrel, two classifications press device, twisting device and material-pouring devices at fixed bracket, passes through above the bottom plate
Fixed bracket, which is fixedly connected with, rubs fixing barrel, rubs the installation of fixing barrel upper end and presses there are two press device, two classifications are classified
Pressure device is arranged symmetrically, and is fixedly connected with twisting device between two classification press devices, rubs fixing barrel lower end equipped with batch turning
Device.
The classification press device includes classification regulating mechanism, fixes transverse slat and two reciprocal pressing mechanisms, described
Classification regulating mechanism, which is fixedly mounted on, rubs fixing barrel upper end, and the classification regulating mechanism upper end is fixedly connected with fixed transverse slat,
Fixed transverse slat rear and front end is fixedly connected there are two reciprocal pressing mechanism, and two reciprocal pressing mechanisms are arranged symmetrically, and classification is adjusted
Mechanism can carry out the adjusting of different height to twisting device, avoid twisting device from directly dropping to least significant end, prevent tea
The high phenomenon of leaf spoilage, while reciprocal pressing mechanism can press back and forth tealeaves, avoid tealeaves from occurring damaged.
The classification regulating mechanism includes L-type fixed frame, classification driving motor, classification adjusting screw, movable block, classification
Movable plate, three limiting cylinders and three limiting brackets, L-type fixed frame lower end are fixedly connected with fixing barrel upper end is rubbed, and L-type is solid
Determine to be equipped with groove on the inside of frame, L-type fixed frame upper end is equipped with classification driving motor by motor cabinet, is classified the output of driving motor
Axis is connected with classification adjusting screw by shaft coupling, and classification adjusting screw lower end is connect by bearing with L-type fixed frame, and classification is adjusted
It movable block is installed on section lead screw, is connected with classification movable plate on the inside of movable block, classification movable plate two sides, which pass through, to be slidably matched
Mode is connect with L-type fixed frame, and there are three limiting cylinders for L-type fixed frame outer end spaced set, and the top of limiting cylinder passes through
Flanged joint has a limiting bracket, and when work, classification driving motor rotation drives movable block to move up and down, and movable block drives classification to move
Movable plate moves up and down, so that reciprocal pressing mechanism being capable of up and down adjustment；Drop to suitable fixed position in classification movable plate
When, limiting cylinder drives limiting bracket mobile, and then plays the role of limit to classification movable plate, can be to reciprocal pressing mechanism
Position carry out accurate limit, enable to the press degree of tealeaves to gradually increase, avoid the damage of tealeaves in process,
Guarantee the quality of tealeaves, is conducive to Tea Production.
The reciprocal pressing mechanism includes reciprocal fixed plate, re-ciprocating driving motor, eccentric wheel, moves back and forth block, movement
Adjusting rod, fixed pin shaft and two sliding slot fixed plates, reciprocal fixed plate are fixedly mounted on fixed transverse slat, on the outside of reciprocal fixed plate
Lower end is fixedly installed with re-ciprocating driving motor by motor cabinet, and the output shaft of re-ciprocating driving motor is provided with eccentric wheel, eccentric wheel
Positioned at reciprocal fixed plate inside lower end, fixed pin shaft, fixed pin shaft and mobile adjusting rod are fixedly installed above eccentric wheel inner end
Lower end rotation connection, mobile adjusting rod upper end connect by pin shaft with block is moved back and forth, and reciprocating movement block is by being slidably matched
Mode is connect with two sliding slot fixed plates, and sliding slot fixed plate is mounted on the inside of reciprocal fixed plate；When work, re-ciprocating driving motor turns
Dynamic band movable eccentric wheel rotates, and under the action of eccentric wheel, the reciprocating movement block inside sliding slot fixed plate pumps, can
So that twisting device moves up and down, and then the tealeaves rubbed inside fixing barrel is compressed back and forth, avoids directly to compress and lead
The situation for causing tealeaves breakage, improves the utilization rate and production efficiency of tealeaves, using effect is good, conducive to the scale metaplasia of enterprise
It produces.
The twisting device includes rotating mechanism and turnover mechanism, rotating mechanism be fixedly mounted on reciprocal pressing mechanism it
Between, turnover mechanism is equipped with inside rotating mechanism；Rotating mechanism can rub tealeaves, and turnover mechanism can will be to bottom
Tealeaves flips up, and convenient for rubbing for tealeaves, guarantees the quality of tealeaves.
The rotating mechanism includes rotation transverse slat, rotational drive motor, rotation driving gear, rotation driven gear, turns
Dynamic fixed plate, rotating circular disc, four support columns, two folding fixed plates, two electronic sliding blocks, two electric sliding rails, two L-types
Bracket, four mobile sliding blocks, two fixed chutes and mobile chute rotate transverse slat upper end by motor cabinet and are fixedly installed with rotation
Driving motor, the output shaft of rotational drive motor are fixedly connected with rotation driving gear, rotation driving gear be engaged with rotation from
Moving gear, rotation driven gear upper end are connect by bearing with rotation transverse slat, and rotation driven gear lower end and rotation fixed plate are solid
Fixed connection, rotation fixed plate lower end are fixedly connected with rotating circular disc by support column, and rotating circular disc bosom is equipped with rectangular channel,
It is set on the front-rear side walls of rectangular channel there are two fixed chute, by pin shaft connection, there are two fold admittedly on the left and right ends of rectangular channel
Fixed board, two folding fixed plates are arranged symmetrically, and are folded and are fixedly connected with mobile sliding block on the inside of fixed plate, and mobile sliding block passes through sliding
The mode of cooperation is connect with fixed chute, and there are two electric sliding rail, rotation circles for installation in the rotating circular disc of rectangle front of the slot
Disk is equipped with mobile chute, and mobile chute is located at electric sliding rail rear end, and electronic sliding block is equipped on electric sliding rail, and electronic sliding block is logical
It crosses L-type support to connect with mobile sliding block, L-type support is located in mobile chute；When work, two on two electric sliding rails are electronic
Sliding block drives two L-type supports inwardly to move, so that two folding fixed plates are opened, so that the rectangular channel in rotating circular disc
It is fully sealed, rotational drive motor drives rotation driven gear rotation, rotation driven gear band turn by rotation driving gear
Dynamic fixed plate rotation enables rotating circular disc to rub tealeaves so that rotating circular disc rotates, and knead effect is good,
Manual operation is avoided, the working efficiency rubbed is improved.
The turnover mechanism includes two turning lifting cylinders, overturning fixed plate, the U-shaped frame of two overturnings, four overturnings
It adjusts cylinder, two turn drive motors and the fixed rod of two overturnings, turning lifting cylinder and is fixedly mounted on rotation fixed plate bottom
There is overturning fixed plate on the top in portion, turning lifting cylinder by flanged joint, overturns fixed plate lower end by pin shaft and is connected with two
A U-shaped frame of overturning, two U-shaped framves of overturning are arranged symmetrically, are equipped between the U-shaped frame of overturning by pin shaft in the middle part of overturning fixed plate
Overturning adjusts cylinder, overturns U-shaped frame bottom by bearing and is equipped with the fixed rod of overturning, it is solid by motor cabinet to overturn U-shaped frame rear end
Dingan County is equipped with turn drive motor, and the output shaft of turn drive motor is fixedly connected with fixed rod rear end is overturn；When work, overturning
Mechanism is stretched out inside the rectangular channel, and turning lifting cylinder moves downward so that overturning fixed plate extend into inside rectangular channel and with
Rotating circular disc is concordant, can be avoided tealeaves and enters above rotating circular disc, afterwards turns over adjusting cylinder moving, can adjust two and turn over
Turn the angle between U-shaped frame, while turn drive motor rotates, so that overturning fixed rod rotation, and then can be to the tea of compression
Leaf is overturn, and the demand that existing apparatus needs manually to overturn after compaction is avoided, and reduces the complexity of tea processing process,
The production efficiency of tealeaves can be effectively raised, while can guarantee the utilization rate and quality of tealeaves, is conducive to processing.
The material-pouring device includes batch turning fixed plate and two batch turning lifting cylinders, and batch turning fixed plate, which is located at, rubs fixation
Bucket bottom, batch turning fixed plate rear and front end are connect by two pin shafts with fixing barrel is rubbed, and batch turning fixed plate lower end passes through pin shaft
It is connect with batch turning lifting cylinder, batch turning lifting cylinder lower end is connect by pin shaft with bottom plate；When work, the tealeaves heap of completion of processing
In batch turning dead plate upper end, material-pouring device moves product under the action of batch turning lifting cylinder, so that batch turning fixed plate lower end is opened,
Tealeaves can be poured out from notch, be conducive to tealeaves and collected, the processing of next step is carried out convenient for tealeaves.
As a preferred technical solution of the present invention, the batch turning fixed plate upper surface is equipped with first annular slot and the
Fixed column is uniformly installed, fixed column is equipped with rotation rod column, rotation inside second ring slot, first annular slot and the second annular groove
Rod column is connect by way of being slidably matched with fixed column；When work, rotation rod column can cooperate twisting device to be rotated, and make
Tealeaves can be rubbed by obtaining rotating circular disc, molding be rubbed convenient for tealeaves, conducive to the processing of tealeaves.
As a preferred technical solution of the present invention, the sliding slot fixed plate lower end is inclined surface, can when work
It avoids mobile adjusting rod from colliding with sliding slot fixed plate lower end, guarantees that eccentric wheel is able to drive and move back and forth block up and down motion,
Guarantee the accuracy of transmission.
As a preferred technical solution of the present invention, the width of the overturning fixed plate is greater than the width of rectangular channel,
It can guarantee that turnover mechanism can have inside rectangular channel to be pierced by, tealeaves is overturn back and forth convenient for turnover mechanism.
As a preferred technical solution of the present invention, the rotating circular disc lower end is equipped with and rubs block, and rubbing block is arc
Shape structure can increase the frictional force of rotating circular disc and tealeaves, convenient for rubbing to tealeaves, together in rotating circular disc rotation
When arcuate structure rub block and can reduce the damage of tealeaves, guarantee the quality of tealeaves, conducive to the processing of tealeaves.
As a preferred technical solution of the present invention, the folding fixed plate lower end is provided with arc convex block, arc
Shape protruding block plays the role of increasing friction, reduces tealeaves damage.
In addition, including the following steps the present invention also provides a kind of tealeaves manufacture craft of tea processing making apparatus：
The first step：Classification driving motor rotation on classification regulating mechanism drives movable block to move up and down, and movable block drives
Classification movable plate moves up and down, and classification movable plate decline drives twisting device to move downward, and enables twisting device to loose
Tealeaves compressed, when dropping to different location, while to drive limiting brackets mobile for three limiting cylinders, and then to difference
The classification movable plate of height plays the role of limit, accurate limit can be carried out to the position of reciprocal pressing mechanism, so that tealeaves
Pressing force can be gradually increased；
Second step：Re-ciprocating driving motor rotation band movable eccentric wheel on reciprocal pressing mechanism rotates, in the effect of eccentric wheel
Under, the reciprocating movement block inside sliding slot fixed frame pumps, and enables to twisting device to move up and down, and then to rubbing
Tealeaves inside fixing barrel is pressed back and forth；
Third step：Rotational drive motor on rotating mechanism drives rotation driven gear rotation by rotation driving gear,
Rotate driven gear drive rotation fixed plate rotation so that rotating circular disc rotate, enable twisting device to tealeaves into
Row is rubbed；
4th step：Classification driving motor drives twisting device to move upwards, while folding fixed plate in the band of electronic sliding block
It packs up under dynamic, is opened so that folding fixed plate, turnover mechanism can stretch out inside rectangular channel, and turning lifting cylinder is transported downwards
It is dynamic, so that overturning fixed plate extend into inside rectangular channel and concordant with rotating circular disc, it can be avoided tealeaves and enter in rotating circular disc
Side, afterwards turns over adjusting cylinder moving, can adjust the angle between two U-shaped framves of overturning, while turn drive motor rotates,
So that overturning fixed rod rotation, and then the tealeaves of compression can be overturn；
5th step：After above steps may be repeated multiple times, the tealeaves of completion of processing is deposited in batch turning dead plate upper end, batch turning dress
It sets and is moved under the action of batch turning lifting cylinder, so that batch turning fixed plate lower end is opened, tealeaves is poured out from notch,
Tealeaves may be implemented and automate the function of rubbing.
The beneficial effects of the present invention are：
Man-hour requirement is being added manually to rub 1. the present invention can solve existing tealeaves, artificial knead efficiency is low, rubs dynamics
It is small, tealeaves can not sufficiently be rubbed, while existing tea rolling device, usually all be directly to tea when rubbing
Leaf is compressed, and tealeaves is easy to appear damage phenomenon in compaction process, and existing device is when to tea rolling, can not
Meet the overturning to tealeaves, is all often to take out twisting device, by manually being overturn, the difficulties such as artificial rollover effect difference
Topic may be implemented tealeaves and automate the function of rubbing, and automation can be carried out to tealeaves and is rubbed, manual operation is avoided, in tea
Be able to carry out classification when the compression of leaf to adjust, can be realized automatic rollover during rubbing, and have it is easy to operate, from
The advantages that dynamicization degree is high, production efficiency is fast, stability is good；
2. the present invention devises classification regulating mechanism, accurate limit can be carried out to the position of reciprocal pressing mechanism, it can
So that the press degree of tealeaves gradually increases, the damage of tealeaves in process is avoided, guarantees the quality of tealeaves, is conducive to tealeaves
Production；
3. the present invention devises reciprocal pressing mechanism, twisting device is enabled to move up and down, and then to rubbing fixing barrel
Internal tealeaves is compressed back and forth, and avoiding directly compressing causes tealeaves damaged, improves the utilization rate and production effect of tealeaves
Rate, using effect is good, conducive to the large-scale production of enterprise；
4. the present invention devises rotating mechanism, rotating circular disc is rubbed to tealeaves, knead effect is good, avoids
Artificial manual operations, improves the working efficiency rubbed；
5. the present invention devises turnover mechanism, the tealeaves of compression can be overturn, avoid existing apparatus and compressing
The demand for needing manually to overturn afterwards reduces the complexity of tea processing process, can effectively raise the production efficiency of tealeaves,
It can guarantee the utilization rate and quality of tealeaves simultaneously, be conducive to processing.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of present invention classification press device；
Fig. 3 is the structural schematic diagram of twisting device of the present invention；
Fig. 4 is the cross-sectional view of Fig. 3 of the present invention；
Fig. 5 is the I of Fig. 4 of the present invention to partial enlarged view；
Fig. 6 is the structural schematic diagram of turnover mechanism of the present invention；
Fig. 7 is bottom plate of the present invention, fixed bracket, rubs structural schematic diagram between fixing barrel and material-pouring device；
Fig. 8 is the cross-sectional view of Fig. 7 of the present invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.It should be noted that in the absence of conflict, embodiment in the application and
Feature in embodiment can be combined with each other.
As shown in Figures 1 to 8, a kind of tea processing making apparatus, including bottom plate 1, fixed bracket 2, rub fixing barrel 3,
Two classification press devices 4, twisting device 5 and material-pouring device 6 are fixedly connected with above the bottom plate 1 by fixed bracket 2
Fixing barrel 3 is rubbed, the installation of 3 upper end of fixing barrel is rubbed and is arranged symmetrically there are two press device 4, two classification press devices 4 are classified,
It is fixedly connected with twisting device 5 between two classification press devices 4, rubs 3 lower end of fixing barrel equipped with material-pouring device 6.
The classification press device 4 includes classification regulating mechanism 41, fixes transverse slat 42 and two reciprocal pressing mechanisms 43,
The classification regulating mechanism 41, which is fixedly mounted on, rubs 3 upper end of fixing barrel, and 41 upper end of classification regulating mechanism is fixedly connected
There is a fixed transverse slat 42, fixed 42 rear and front end of transverse slat is fixedly connected with that there are two reciprocal pressing mechanism 43, two reciprocal pressing mechanisms
43 are arranged symmetrically, and classification regulating mechanism 41 can carry out the adjusting of different height to twisting device 5, avoid twisting device 5 direct
Drop to least significant end, prevent the high phenomenon of tealeaves spoilage, while reciprocal pressing mechanism 43 can press back and forth tealeaves,
Tealeaves is avoided to occur damaged.
The classification regulating mechanism 41 include L-type fixed frame 411, classification driving motor 412, classification adjusting screw 413,
Movable block 414, classification 415, three limiting cylinders 416 of movable plate and three limiting brackets 417,411 lower end of L-type fixed frame with rub
It twists 3 upper end of fixing barrel to be fixedly connected, groove is equipped on the inside of L-type fixed frame 411,411 upper end of L-type fixed frame is installed by motor cabinet
There is classification driving motor 412, the output shaft for being classified driving motor 412 is connected with classification adjusting screw 413, classification by shaft coupling
413 lower end of adjusting screw is connect by bearing with L-type fixed frame 411, is classified on adjusting screw 413 and is equipped with movable block 414, moves
Be connected on the inside of motion block 414 classification movable plate 415, be classified 415 two sides of movable plate by way of being slidably matched with L-type fixed frame
411 connections, there are three limiting cylinders 416 for 411 outer end spaced set of L-type fixed frame, and the top of limiting cylinder 416 passes through flange
It is connected with limiting bracket 417, when work, the classification rotation of driving motor 412 drives movable block 414 to move up and down, 414 band of movable block
Dynamic classification movable plate 415 moves up and down, so that reciprocal pressing mechanism 43 being capable of up and down adjustment；In the case where being classified movable plate 415
When dropping to suitable fixed position, limiting cylinder 416 drives limiting bracket 417 mobile, and then plays limit to classification movable plate 415
Effect, can to the position of reciprocal pressing mechanism 43 carry out accurate limit, enable to the press degree of tealeaves to gradually increase,
The damage of tealeaves in process is avoided, guarantees the quality of tealeaves, is conducive to Tea Production.
The reciprocal pressing mechanism 43 includes reciprocal fixed plate 431, re-ciprocating driving motor 432, eccentric wheel 433, reciprocal
Movable block 434, mobile adjusting rod 435, fixed pin shaft 436 and two sliding slot fixed plates 437, reciprocal fixed plate 431 are fixedly mounted
On fixed transverse slat 42, reciprocal 431 outside lower end of fixed plate is fixedly installed with re-ciprocating driving motor 432 by motor cabinet, back and forth
The output shaft of driving motor 432 is provided with eccentric wheel 433, and eccentric wheel 433 is located at reciprocal 431 inside lower end of fixed plate, eccentric wheel
Fixed pin shaft 436, fixed pin shaft 436 and mobile 435 lower end of adjusting rod rotation connection are fixedly installed above 433 inner ends, it is mobile
435 upper end of adjusting rod connect by pin shaft with block 434 is moved back and forth, and reciprocating movement block 434 is by way of being slidably matched and two
A sliding slot fixed plate 437 connects, and sliding slot fixed plate 434 is mounted on reciprocal 431 inside of fixed plate；When work, re-ciprocating driving motor
432 rotation band movable eccentric wheels 433 rotate, the reciprocating movement block 434 under the action of eccentric wheel 433, inside sliding slot fixed plate 437
It pumps, enables to twisting device 5 to move up and down, and then carry out carrying out back pressure to the tealeaves rubbed inside fixing barrel 3
Tightly, the situation for directly compressing and leading to tealeaves breakage is avoided, the utilization rate and production efficiency of tealeaves, using effect are improved
It is good, conducive to the large-scale production of enterprise.
The twisting device 5 include rotating mechanism 51 and turnover mechanism 52, rotating mechanism 51 be fixedly mounted on back and forth by
Between press mechanism 43, turnover mechanism 52 is equipped with inside rotating mechanism 51；Rotating mechanism 51 can rub tealeaves, tipper
Structure 52 can will flip up the tealeaves of bottom, convenient for rubbing for tealeaves, guarantee the quality of tealeaves.
The rotating mechanism 51 includes rotation transverse slat 511, rotational drive motor 512, rotation driving gear 513, rotation
Driven gear 514, rotation fixed plate 515, folding 518, two electricity of fixed plate of support column 517, two of rotating circular disc 516, four
Mobile 5112, two fixed chutes 5113 of sliding block of the L-type support 5111, four of electric sliding rail 5110, two of movable slider 519, two
With mobile chute 5114,511 upper end of transverse slat is rotated by motor cabinet and is fixedly installed with rotational drive motor 512, rotate driving electricity
The output shaft of machine 512 is fixedly connected with rotation driving gear 513, and rotation driving gear 513 is engaged with rotation driven gear 514,
Rotation 514 upper end of driven gear is connect by bearing with rotation transverse slat 511, rotation 514 lower end of driven gear and rotation fixed plate
515 are fixedly connected, and rotation 515 lower end of fixed plate is fixedly connected with rotating circular disc 516 by support column 517, in rotating circular disc 516
It is equipped with rectangular channel among portion, is set on the front-rear side walls of rectangular channel there are two fixed chute 5113, leads on the left and right ends of rectangular channel
It crosses pin shaft connection to be arranged symmetrically there are two fixed plate 518, two folding fixed plates 518 are folded, fold fixed on the inside of fixed plate 518
It is connected with mobile sliding block 5112, mobile sliding block 5113 is connect by way of being slidably matched with fixed chute 5113, is located at rectangle
There are two electric sliding rails 5110, rotating circular disc 516 to be equipped with mobile chute 5114 for installation in the rotating circular disc 516 of front of the slot, moves
In being equipped with electronic sliding block 519 on 5110 rear end of electric sliding rail, electric sliding rail 5110, electronic sliding block 519 is logical for dynamic sliding slot position 5114
It crosses L-type support 5111 to connect with mobile sliding block 5112, L-type support 5112 is located in mobile chute 5114；When work, electric sliding rail
Electronic sliding block 519 on 5110 drives L-type support 5111 inwardly to move, and opens so that folding fixed plate 518, so that rotation
Rectangular channel on disk 516 is fully sealed, and then, rotational drive motor 512 drives rotation driven by rotation driving gear 513
Gear 514 rotates, and rotation driven gear 514 drives rotation fixed plate 515 to rotate, so that rotating circular disc 516 rotates, so that
Rotating circular disc 516 can rub tealeaves, and knead effect is good, avoid artificial manual operations, improve the work rubbed
Efficiency.
The turnover mechanism 52 includes fixed plate 522, two two turning lifting cylinders 521, overturning U-shaped framves of overturning
523, four overturnings adjust 524, two turn drive motors 525 of cylinder and the fixed rod 526 of two overturnings, turning lifting cylinder
521 are fixedly mounted on rotation 515 bottom of fixed plate, and there is overturning fixed plate on the top of turning lifting cylinder 521 by flanged joint
522, overturning 522 lower end of fixed plate is arranged symmetrically by pin shaft connection there are two U-shaped frame 523, two U-shaped framves 523 of overturning are overturn,
Overturning is equipped with by pin shaft between 522 middle part of overturning fixed plate and the U-shaped frame 523 of overturning and adjusts cylinder 524, overturns U-shaped frame 523
Bottom is equipped with the fixed rod 526 of overturning by bearing, overturns U-shaped 523 rear end of frame by motor cabinet and is fixedly installed with overturning driving
Motor 525, the output shaft of turn drive motor 525 are fixedly connected with fixed 526 rear end of rod is overturn；Before work, folds and fix
Plate 518 is packed up under the drive of electronic sliding block 519, is opened so that folding fixed plate 518, turnover mechanism 52 can be out of rectangular channel
Portion is stretched out；When work, turning lifting cylinder 521 is moved downward so that overturning fixed plate 522 extend into inside rectangular channel and with turn
Dynamic disk 516 is concordant, can be avoided tealeaves and enters above rotating circular disc, afterwards turns over and adjusts the movement of cylinder 524, can adjust two
Angle between a U-shaped frame 523 of overturning, while turn drive motor 525 rotates, and rotates so that overturning fixed rod 526, Jin Erneng
It is enough that the tealeaves of compression is overturn, the demand that existing apparatus needs manually to overturn after compaction is avoided, tea processing is reduced
The complexity of process can effectively raise the production efficiency of tealeaves, while can guarantee the utilization rate and quality of tealeaves,
Conducive to processing.
The material-pouring device 6 include batch turning fixed plate 601 and two batch turning lifting cylinders 602, batch turning fixed plate 601
In rubbing 3 bottom of fixing barrel, 601 rear and front end of batch turning fixed plate is connect by two pin shafts with fixing barrel 3 is rubbed, and batch turning is fixed
601 lower end of plate is connect by pin shaft with batch turning lifting cylinder 602, and 602 lower end of batch turning lifting cylinder is connected by pin shaft and bottom plate 1
It connects；When work, the tealeaves of completion of processing is deposited in 601 upper end of batch turning fixed plate, and material-pouring device 6 is made in batch turning lifting cylinder 602
With lower movement, so that 601 lower end of batch turning fixed plate is opened, tealeaves can be poured out from notch, be conducive to tealeaves and collected, be convenient for tealeaves
Carry out the processing of next step.
601 upper surface of batch turning fixed plate is equipped with first annular slot 6011 and the second annular groove 6012, first annular
Slot 6011 and 6012 inside of the second annular groove are uniformly equipped with fixed column 6013, and fixed column 6013 is equipped with rotation rod column 6014,
Rotation rod column 6014 is connect by way of being slidably matched with fixed column 6013；When work, rotation rod column 6014, which can cooperate, to be rubbed
Twist device 5 is rotated, and rotating circular disc 516 rubs tealeaves, rubs molding convenient for tealeaves, is conducive to tealeaves
Processing.
437 lower end of sliding slot fixed plate is inclined surface, and when work, it is solid with sliding slot to can be avoided mobile adjusting rod 435
437 lower end of fixed board collides, and guarantees that eccentric wheel 433 is able to drive and moves back and forth the up and down motion of block 434, guarantees the accurate of transmission
Property.
The width of the overturning fixed plate 522 is greater than the width of rectangular channel, can guarantee that turnover mechanism 52 can have square
It is pierced by inside shape slot, tealeaves is overturn back and forth convenient for turnover mechanism 52.
516 lower end of rotating circular disc, which is equipped with, rubs block, and rubbing block is arcuate structure, rotates in rotating circular disc 516
When, the frictional force of rotating circular disc 516 Yu tealeaves can be increased, convenient for rubbing to tealeaves, while arcuate structure rubs block
The damage that tealeaves can be reduced guarantees the quality of tealeaves, conducive to the processing of tealeaves.
518 lower end of folding fixed plate is provided with arc convex block, and arc convex block plays increase friction, reduces tea
The effect of leaf damage.
In addition, including the following steps the present invention also provides a kind of tealeaves manufacture craft of tea processing making apparatus：
The first step：The rotation of classification driving motor 412 on classification regulating mechanism drives movable block 414 to move up and down, mobile
Block 414 drives classification movable plate 415 to move up and down, and the classification decline of movable plate 415 drives twisting device 5 to move downward, so that rubbing
Twist device 5 can compress loose tealeaves, and when dropping to different location, while three limiting cylinders 416 drive limit
Position bracket 417 is mobile, and then plays the role of limit to the classification movable plate 415 of different height, can be to reciprocal pressing mechanism
43 position carries out accurate limit, and the pressing force of tealeaves is gradually increased；
Second step：The rotation band movable eccentric wheel 433 of re-ciprocating driving motor 432 on reciprocal pressing mechanism rotates, in eccentric wheel
Under the action of 433, the reciprocating movement block 434 inside sliding slot fixed frame 437 pumps, and enables on twisting device 5
Lower movement, and then the tealeaves rubbed inside fixing barrel 3 is pressed back and forth；
Third step：Rotational drive motor 512 on rotating mechanism drives rotation driven gear by rotation driving gear 513
514 rotations, rotation driven gear 514 drives rotation fixed plate 515 to rotate, so that rotating circular disc 516 rotates, so that rubbing
Device 5 can rub tealeaves；
4th step：Classification driving motor 412 drives twisting device 5 to move upwards, while folding fixed plate 518 in electric sliding
It packs up under the drive of block 519, is opened so that folding fixed plate 518, turnover mechanism 52 can stretch out inside rectangular channel, and overturning rises
Sending down abnormally ascending cylinder 521 moves downward, so that overturning fixed plate 522 is extend into inside rectangular channel and concordant with rotating circular disc, can be avoided
Tealeaves enters 516 top of rotating circular disc, afterwards turns over and adjusts the movement of cylinder 524, can adjust between two U-shaped framves 523 of overturning
Angle, while turn drive motor 525 rotates, and rotates so that overturning fixed rod 526, and then can carry out to the tealeaves of compression
Overturning；
5th step：After above steps may be repeated multiple times, the tealeaves of completion of processing is deposited in 601 upper end of batch turning fixed plate,
Material device 6 batch turning lifting cylinder 602 effect under move so that 601 lower end of batch turning fixed plate open, enable tealeaves from lack
It is poured out in mouthful, realizes tealeaves and automate the function of rubbing, solve existing tealeaves and man-hour requirement is being added manually to rub, manually rub
Low efficiency is twisted, it is small to rub dynamics, tealeaves can not sufficiently be rubbed, while existing tea rolling device, when rubbing,
It is all usually directly to be compressed to tealeaves, tealeaves is easy to appear damage phenomenon in compaction process, and existing device exists
When to tea rolling, it is unable to satisfy the overturning to tealeaves, is all often to take out twisting device, by manually being overturn, people
The problems such as work rollover effect difference, have reached purpose.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (6)
1. a kind of tea processing making apparatus, including bottom plate (1), fixed bracket (2), rub fixing barrel (3), two classifications press
Device (4), twisting device (5) and material-pouring device (6), it is characterised in that：Pass through fixed bracket (2) above the bottom plate (1)
It is fixedly connected with and rubs fixing barrel (3), rub the installation of fixing barrel (3) upper end there are two press device (4) are classified, two classifications are pressed
Pressure device (4) is arranged symmetrically, and is fixedly connected with twisting device (5) between two classification press devices (4), is rubbed fixation
Bucket (3) lower end is equipped with material-pouring device (6)；Wherein：
The classification press device (4) includes classification regulating mechanism (41), fixed transverse slat (42) and two reciprocal pressing mechanisms
(43), the classification regulating mechanism (41), which is fixedly mounted on, rubs fixing barrel (3) upper end, on the classification regulating mechanism (41)
End is fixedly connected with fixed transverse slat (42), and fixed transverse slat (42) rear and front end is fixedly connected there are two reciprocal pressing mechanism (43),
Two reciprocal pressing mechanisms (43) are arranged symmetrically；
The classification regulating mechanism (41) includes L-type fixed frame (411), classification driving motor (412), classification adjusting screw
(413), movable block (414), classification movable plate (415), three limiting cylinders (416) and three limiting brackets (417), L-type is solid
Determine frame (411) lower end and be fixedly connected with fixing barrel (3) upper end is rubbed, groove, L-type fixed frame are equipped on the inside of L-type fixed frame (411)
(411) upper end is equipped with classification driving motor (412) by motor cabinet, and the output shaft of classification driving motor (412) passes through shaft coupling
Device is connected with classification adjusting screw (413), and classification adjusting screw (413) lower end is connect by bearing with L-type fixed frame (411),
It is equipped with movable block (414) in classification adjusting screw (413), classification movable plate (415) is connected on the inside of movable block (414), point
Grade movable plate (415) two sides are connect by way of being slidably matched with L-type fixed frame (411), L-type fixed frame (411) outer end etc.
There are three limiting cylinder (416) for spacing setting, and the top of limiting cylinder (416) has limiting bracket (417) by flanged joint；
The reciprocal pressing mechanism (43) include reciprocal fixed plate (431), re-ciprocating driving motor (432), eccentric wheel (433),
Move back and forth block (434), mobile adjusting rod (435), fixed pin shaft (436) and two sliding slot fixed plates (437), reciprocal fixed plate
(431) it is fixedly mounted on fixed transverse slat (42), lower end is fixedly installed with back and forth by motor cabinet on the outside of reciprocal fixed plate (431)
Driving motor (432), the output shaft of re-ciprocating driving motor (432) are provided with eccentric wheel (433), and eccentric wheel (433) is located at reciprocal
Fixed plate (431) inside lower end, eccentric wheel (433) inner end top are fixedly installed fixed pin shaft (436), fixed pin shaft (436)
With mobile adjusting rod (435) lower end rotation connection, mobile adjusting rod (435) upper end is by pin shaft and moves back and forth block (434) even
It connects, moves back and forth block (434) and connect by way of being slidably matched with two sliding slot fixed plates (437), sliding slot fixed plate (434)
It is mounted on the inside of reciprocal fixed plate (431)；
The twisting device (5) includes rotating mechanism (51) and turnover mechanism (52), and rotating mechanism (51) is fixedly mounted on past
Between multiple pressing mechanism (43), turnover mechanism (52) are equipped with inside rotating mechanism (51)；
The rotating mechanism (51) include rotation transverse slat (511), rotational drive motor (512), rotation driving gear (513),
Rotate driven gear (514), rotation fixed plate (515), rotating circular disc (516), four support columns (517), two foldings fixations
Plate (518), two electronic sliding blocks (519), two electric sliding rails (5110), two L-type supports (5111), four mobile sliding blocks
(5112), two fixed chutes (5113) and mobile chute (5114), rotation transverse slat (511) upper end are fixedly mounted by motor cabinet
Have rotational drive motor (512), the output shaft of rotational drive motor (512) is fixedly connected with rotation driving gear (513), is rotated
Driving gear (513) is engaged with rotation driven gear (514), and rotation driven gear (514) upper end passes through bearing and rotation transverse slat
(511) it connects, rotation driven gear (514) lower end is fixedly connected with rotation fixed plate (515), rotates fixed plate (515) lower end
It is fixedly connected with rotating circular disc (516) by support column (517), rotating circular disc (516) bosom is equipped with rectangular channel, rectangular channel
Front-rear side walls on set there are two fixed chute (5113), by pin shaft connection, there are two fold admittedly on the left and right ends of rectangular channel
Fixed board (518), two folding fixed plates (518) are arranged symmetrically, and fold and are fixedly connected with mobile sliding block on the inside of fixed plate (518)
(5112), mobile sliding block (5113) are connect by way of being slidably matched with fixed chute (5113), positioned at rectangle front of the slot
There are two electric sliding rail (5110), rotating circular disc (516) to be equipped with mobile chute (5114) for installation in rotating circular disc (516), moves
Dynamic sliding slot position (5114) are in being equipped with electronic sliding block (519), electric sliding on electric sliding rail (5110) rear end, electric sliding rail (5110)
Block (519) is connect by L-type support (5111) with mobile sliding block (5112), and L-type support (5112) is located at mobile chute (5114)
It is interior；
The material-pouring device (6) includes batch turning fixed plate (601) and two batch turning lifting cylinders (602), batch turning fixed plate
(601) it is located at and rubs fixing barrel (3) bottom, batch turning fixed plate (601) rear and front end is by two pin shafts and rubs fixing barrel (3)
Connection, batch turning fixed plate (601) lower end are connect by pin shaft with batch turning lifting cylinder (602), batch turning lifting cylinder (602) lower end
It is connect by pin shaft with bottom plate (1).
2. a kind of tea processing making apparatus according to claim 1, it is characterised in that：The batch turning fixed plate
(601) upper surface is equipped with first annular slot (6011) and the second annular groove (6012), first annular slot (6011) and the second annular
It is uniformly equipped with fixed column (6013) inside slot (6012), fixed column (6013) is equipped with rotation rod column (6014), rotates rod column
(6014) it is connect by way of being slidably matched with fixed column (6013).
3. a kind of tea processing making apparatus according to claim 1, it is characterised in that：Turnover mechanism (52) packet
Include two turning lifting cylinders (521), overturning fixed plate (522), the U-shaped frame (523) of two overturnings, four overturnings adjusting cylinders
(524), two turn drive motors (525) and two overturnings are fixed rod (526), and turning lifting cylinder (521) is fixedly mounted on
Fixed plate (515) bottom is rotated, the top of turning lifting cylinder (521) has overturning fixed plate (522) by flanged joint, overturns
Fixed plate (522) lower end is arranged symmetrically, is turned over there are two U-shaped frame (523), two U-shaped framves (523) of overturning are overturn by pin shaft connection
Turn that overturning adjusting cylinder (524) is installed by pin shaft between the U-shaped frame (523) of overturning in the middle part of fixed plate (522), overturns U-shaped
Frame (523) bottom is equipped with overturning by bearing and fixes rod (526), overturns U-shaped frame (523) rear end and passes through motor cabinet fixed installation
Have turn drive motor (525), the output shaft of turn drive motor (525) is fixedly connected with fixed rod (526) rear end is overturn, and is turned over
The width for turning fixed plate (522) is greater than the width of rectangular channel.
4. a kind of tea processing making apparatus according to claim 1, it is characterised in that：The sliding slot fixed plate
(437) lower end is inclined surface.
5. a kind of tea processing making apparatus according to claim 1, it is characterised in that：The rotating circular disc (516)
Lower end, which is provided with, rubs block, and rubbing block is arcuate structure.
6. a kind of tea processing making apparatus according to claim 1, it is characterised in that：The folding fixed plate
(518) lower end is provided with arc convex block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810912789.6A CN108812973B (en) | 2018-08-13 | 2018-08-13 | Tea processing and manufacturing equipment and tea manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810912789.6A CN108812973B (en) | 2018-08-13 | 2018-08-13 | Tea processing and manufacturing equipment and tea manufacturing process thereof |
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| Publication Number | Publication Date |
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| CN108812973A true CN108812973A (en) | 2018-11-16 |
| CN108812973B CN108812973B (en) | 2021-09-10 |
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ID=64153094
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810912789.6A Active CN108812973B (en) | 2018-08-13 | 2018-08-13 | Tea processing and manufacturing equipment and tea manufacturing process thereof |
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| Country | Link |
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| CN112792030A (en) * | 2021-01-19 | 2021-05-14 | 徐州嘉靖生物科技有限公司 | Method for manufacturing cold-dispelling dampness-eliminating wormwood drug bag |
| CN113973937A (en) * | 2021-10-21 | 2022-01-28 | 靖州飞山茶业有限公司 | Tea rolling processing layered treatment equipment |
| CN115669755A (en) * | 2022-11-02 | 2023-02-03 | 张春生 | Tea rolling machine capable of preventing tea from leaking |
| CN115669755B (en) * | 2022-11-02 | 2024-11-08 | 贵州新大农业发展有限公司 | Tea-running-preventing twisting machine |
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|---|---|
| CN108812973B (en) | 2021-09-10 |
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Effective date of registration: 20210825 Address after: 071000 an Xin Zhen Liu Zhuang Cun, Anxin County, Baoding City, Hebei Province Applicant after: HEBEI LYUZHIMENG AGRICULTURAL DEVELOPMENT Co.,Ltd. Address before: 246600 No.10 Huanglong Formation, Pingjing village, Maojianshan Township, Yuexi County, Anqing City, Anhui Province Applicant before: Liu Hehua |
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