CN108812973B - Tea processing and manufacturing equipment and tea manufacturing process thereof - Google Patents
Tea processing and manufacturing equipment and tea manufacturing process thereof Download PDFInfo
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- CN108812973B CN108812973B CN201810912789.6A CN201810912789A CN108812973B CN 108812973 B CN108812973 B CN 108812973B CN 201810912789 A CN201810912789 A CN 201810912789A CN 108812973 B CN108812973 B CN 108812973B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
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Abstract
The invention relates to tea processing and manufacturing equipment and a tea manufacturing process thereof. The tea leaf rolling device can solve the problems that the existing tea leaves need to be rolled manually during processing, the manual rolling efficiency is low, the rolling force is small, the tea leaves cannot be rolled fully, meanwhile, the existing tea leaf rolling device generally directly compresses the tea leaves during rolling, the tea leaves are easy to damage during compressing, the existing device cannot meet the requirement of turning over the tea leaves during rolling, the rolling device is taken out frequently, the tea leaves are turned over manually, the manual turning effect is poor, and the like.
Description
Technical Field
The invention relates to the field of tea processing equipment, in particular to tea processing and manufacturing equipment and a tea manufacturing process thereof.
Background
The tea rolling refers to a process of carrying out rotary motion on withered or enzyme-removed tea under certain pressure to destroy tea cell tissues and overflow tea juice and simultaneously wind up the tea leaves into a strip shape, and aims to destroy the tea cell tissues and roll out the tea juice so as to facilitate necessary oxidation under the action of enzyme; secondly, the tea juice overflows and adheres to the surface of the tea to improve the concentration of color, aroma and taste; in addition, the rolling makes the bud and the leaf rolled tightly into different shapes, thus enhancing the beautiful appearance of the tea. The rolling can be carried out by hands or feet, or rolling equipment can be adopted, and for the preparation of high-grade tea, in order to avoid the damage of the tea, manual rolling is generally used.
Present tealeaves needs the manual work to knead during processing, and the manual work is kneaded inefficiency, kneads the dynamics for a short time, can not fully knead tealeaves, and the device is kneaded to current tealeaves simultaneously, when kneading, all directly compresses tightly tealeaves usually, and tealeaves appears damaging the phenomenon easily compressing tightly the in-process, and current device is kneading the tealeaves in addition, can't satisfy the upset to tealeaves, will knead the device and take out often, overturns through the manual work, and artifical upset effect is poor.
Disclosure of Invention
In order to solve the problems, the invention provides tea processing and manufacturing equipment and a tea manufacturing process thereof, which can solve the problems that the existing tea needs to be manually rolled during processing, the manual rolling efficiency is low, the rolling force is small, the tea cannot be fully rolled, meanwhile, the existing tea rolling device is used for directly pressing the tea during rolling, the tea is easy to damage during pressing, the existing device cannot meet the requirement of turning over the tea during rolling, the rolling device is taken out frequently, the rolling device is manually turned over, the manual turning effect is poor, and the like, can realize the automatic rolling function of the tea, can automatically roll the tea, avoid manual operation, can carry out grading adjustment during pressing the tea, can realize automatic turning during rolling, and has the advantages of simple operation, low cost and low cost, High automation degree, high production efficiency, good stability and the like.
In order to achieve the purpose, the invention adopts the following technical scheme that the tea processing and manufacturing equipment comprises a bottom plate, a fixed support, a rolling fixed barrel, two grading pressing devices, a rolling device and a material pouring device, wherein the rolling fixed barrel is fixedly connected above the bottom plate through the fixed support, the two grading pressing devices are installed at the upper end of the rolling fixed barrel and are symmetrically arranged, the rolling device is fixedly connected between the two grading pressing devices, and the material pouring device is arranged at the lower end of the rolling fixed barrel.
Hierarchical press device include hierarchical adjustment mechanism, fixed diaphragm and two reciprocal pressing means, hierarchical adjustment mechanism fixed mounting rub fixed bucket upper end, hierarchical adjustment mechanism upper end fixedly connected with fixed diaphragm, two reciprocal pressing means of both ends fixedly connected with around the fixed diaphragm, two reciprocal pressing means symmetrical arrangement, hierarchical adjustment mechanism can carry out the not regulation of co-altitude to rubbing the device, avoids rubbing the device and directly descends to the lower extreme, prevents the phenomenon that the tealeaves spoilage is high to appear, reciprocal pressing means can make a round trip to press to tealeaves simultaneously, avoids tealeaves to appear damaged.
The grading adjusting mechanism comprises an L-shaped fixing frame, a grading driving motor, a grading adjusting lead screw, a moving block, a grading moving plate, three limiting cylinders and three limiting supports, the lower end of the L-shaped fixing frame is fixedly connected with the upper end of a kneading fixing barrel, a groove is arranged on the inner side of the L-shaped fixing frame, the grading driving motor is arranged at the upper end of the L-shaped fixing frame through a motor base, an output shaft of the grading driving motor is connected with the grading adjusting lead screw through a coupling, the lower end of the grading adjusting lead screw is connected with the L-shaped fixing frame through a bearing, the moving block is arranged on the grading adjusting lead screw, the grading moving plate is connected with the inner side of the moving block, two sides of the grading moving plate are connected with the L-shaped fixing frame in a sliding fit mode, the three limiting cylinders are arranged, the moving block drives the grading moving plate to move up and down, so that the reciprocating pressing mechanism can be adjusted up and down; when the grading movable plate descends to a proper fixed position, the limiting cylinder drives the limiting support to move, so that the grading movable plate is limited, the position of the reciprocating pressing mechanism can be accurately limited, the pressing degree of tea can be gradually increased, the damage of the tea in the processing process is avoided, the quality of the tea is guaranteed, and the tea production is facilitated.
The reciprocating pressing mechanism comprises a reciprocating fixing plate, a reciprocating driving motor, an eccentric wheel, a reciprocating moving block, a moving adjusting rod, a fixing pin shaft and two chute fixing plates, wherein the reciprocating fixing plate is fixedly arranged on a fixing transverse plate, the lower end of the outer side of the reciprocating fixing plate is fixedly provided with the reciprocating driving motor through a motor base, the output shaft of the reciprocating driving motor is provided with the eccentric wheel, the eccentric wheel is positioned at the lower end of the inner side of the reciprocating fixing plate, the fixing pin shaft is fixedly arranged above the inner end of the eccentric wheel, the fixing pin shaft is rotatably connected with the lower end of the moving adjusting rod, the upper end of the moving adjusting rod is connected with the reciprocating moving block through a pin shaft, the reciprocating moving block is connected with the two chute fixing plates in a sliding fit manner, and the chute fixing plates are arranged on the inner side of the reciprocating fixing plate; during operation, reciprocal driving motor rotates and drives the eccentric wheel and rotate, and under the effect of eccentric wheel, the inside reciprocating motion piece up-and-down motion of spout fixed plate can make and knead device up-and-down motion, and then makes a round trip to knead the inside tealeaves of fixed bucket and compress tightly, has avoided direct compressing tightly to lead to the damaged condition of tealeaves, has improved the utilization ratio and the production efficiency of tealeaves, excellent in use effect does benefit to the large-scale production of enterprise.
The rolling device comprises a rotating mechanism and a turnover mechanism, the rotating mechanism is fixedly arranged between the reciprocating pressing mechanisms, and the turnover mechanism is arranged in the rotating mechanism; the rotating mechanism can be used for rolling the tea leaves, the turnover mechanism can be used for turning over the tea leaves at the bottom layer, rolling of the tea leaves is facilitated, and the quality of the tea leaves is guaranteed.
The rotating mechanism comprises a rotating transverse plate, a rotating driving motor, a rotating driving gear, a rotating driven gear, a rotating fixed plate, a rotating disc, four support columns, two folding fixed plates, two electric sliders, two electric slide rails, two L-shaped brackets, four moving sliders, two fixed chutes and moving chutes, wherein the upper end of the rotating transverse plate is fixedly provided with the rotating driving motor through a motor base, an output shaft of the rotating driving motor is fixedly connected with the rotating driving gear, the rotating driving gear is meshed with the rotating driven gear, the upper end of the rotating driven gear is connected with the rotating transverse plate through a bearing, the lower end of the rotating driven gear is fixedly connected with the rotating fixed plate, the lower end of the rotating fixed plate is fixedly connected with the rotating disc through the support columns, the middle inside of the rotating disc is provided with a rectangular groove, the front side wall and the rear side wall of the rectangular groove are provided with two fixed chutes, and the left end and right end of the rectangular groove are connected with two folding fixed plates through a pin shaft, the two folding fixed plates are symmetrically arranged, the inner sides of the folding fixed plates are fixedly connected with moving sliders, the moving sliders are connected with the fixed sliding chutes in a sliding fit mode, two electric sliding rails are mounted on a rotating disc positioned at the front end of the rectangular groove, the rotating disc is provided with moving sliding chutes, the moving sliding chutes are positioned at the rear ends of the electric sliding rails, the electric sliding rails are provided with electric sliders, the electric sliders are connected with the moving sliders through L-shaped supports, and the L-shaped supports are positioned in the moving sliding chutes; during operation, two electronic sliders on two electronic slide rails drive two L type supports inward movement, and then make two folding fixed plates open, make the rectangular channel on the rotation disc completely sealed, rotate driving motor and drive rotation driven gear through rotating the driving gear and rotate, rotate driven gear and drive rotation fixed plate and rotate, and then make the rotation disc rotate, make the rotation disc can knead tealeaves, knead effectually, avoided manual operation, improved the work efficiency who kneads.
The turnover mechanism comprises two turnover lifting cylinders, a turnover fixing plate, two turnover U-shaped frames, four turnover adjusting cylinders, two turnover driving motors and two turnover fixing rods, wherein the turnover lifting cylinders are fixedly arranged at the bottom of the rotation fixing plate; the during operation, tilting mechanism stretches out from the rectangular channel is inside, upset lift cylinder downstream, make the upset fixed plate stretch into the rectangular channel inside and with the rotating disc parallel and level, can avoid tealeaves to get into the rotating disc top, then the motion of upset adjust the cylinder, can adjust the angle between two upset U type framves, the while rotation of upset driving motor, make the fixed rod of upset rotate, and then can overturn to the tealeaves that compresses tightly, the demand that the current device need artifical upset after compressing tightly has been avoided, reduce the complexity of tea processing process, can effectually improve the production efficiency of tealeaves, can guarantee the utilization ratio and the quality of tealeaves simultaneously, do benefit to processing.
The material pouring device comprises a material pouring fixed plate and two material pouring lifting cylinders, the material pouring fixed plate is positioned at the bottom of the rolling fixed barrel, the front end and the rear end of the material pouring fixed plate are connected with the rolling fixed barrel through two pin shafts, the lower end of the material pouring fixed plate is connected with the material pouring lifting cylinders through the pin shafts, and the lower ends of the material pouring lifting cylinders are connected with the bottom plate through the pin shafts; during operation, the tealeaves that processing finished is piled up in the fixed plate upper end of falling to expect, and the device of falling to expect moves under the effect of material lift cylinder for the fixed plate lower extreme of falling to expect is opened, and tealeaves can be poured from the breach, does benefit to tealeaves and collects, and the tealeaves of being convenient for carries out processing on next step.
As a preferred technical scheme of the invention, a first annular groove and a second annular groove are formed in the upper surface of the material pouring fixing plate, fixing columns are uniformly arranged in the first annular groove and the second annular groove, rotating stick columns are arranged on the fixing columns, and the rotating stick columns are connected with the fixing columns in a sliding fit manner; during operation, rotate the rod post and can cooperate and knead the device and rotate for the carousel can knead tealeaves, and the shaping of kneading of tealeaves of being convenient for does benefit to the processing of tealeaves.
As a preferred technical scheme of the invention, the lower end of the chute fixing plate is an inclined surface, so that the collision between the movable adjusting rod and the lower end of the chute fixing plate can be avoided during working, the eccentric wheel can drive the reciprocating moving block to move up and down, and the transmission accuracy is ensured.
As a preferred technical scheme of the tea leaf overturning machine, the width of the overturning fixing plate is larger than that of the rectangular groove, so that the overturning mechanism can penetrate out of the rectangular groove, and the overturning mechanism can overturn tea leaves back and forth conveniently.
As a preferred technical scheme of the invention, the lower end of the rotating disc is provided with the rolling block which is of an arc-shaped structure, when the rotating disc rotates, the friction force between the rotating disc and the tea leaves can be increased, the rolling of the tea leaves is facilitated, meanwhile, the rolling block of the arc-shaped structure can reduce the damage of the tea leaves, the quality of the tea leaves is ensured, and the processing of the tea leaves is facilitated.
As a preferred technical scheme of the invention, the lower end of the folding fixing plate is provided with an arc-shaped protruding block which plays a role in increasing friction and reducing damage of tea leaves.
In addition, the invention also provides a tea leaf making process of the tea leaf processing and making equipment, which comprises the following steps:
the first step is as follows: the grading driving motor on the grading adjusting mechanism rotates to drive the moving block to move up and down, the moving block drives the grading moving plate to move up and down, the grading moving plate descends to drive the kneading device to move down, so that the kneading device can compress loose tea leaves, and when the grading moving plate descends to different positions, the three limiting cylinders drive the limiting supports to move simultaneously, so that the grading moving plates with different heights are limited, the positions of the reciprocating pressing mechanisms can be accurately limited, and the compression force of the tea leaves can be gradually increased;
the second step is that: the reciprocating driving motor on the reciprocating pressing mechanism rotates to drive the eccentric wheel to rotate, and under the action of the eccentric wheel, the reciprocating block inside the chute fixing frame reciprocates up and down, so that the rolling device can move up and down, and the tea leaves inside the rolling fixing barrel can be pressed back and forth;
the third step: a rotary driving motor on the rotating mechanism drives a rotary driven gear to rotate through a rotary driving gear, the rotary driven gear drives a rotary fixing plate to rotate, and then the rotary disc is rotated, so that the rolling device can roll tea leaves;
the fourth step: the grading driving motor drives the kneading device to move upwards, meanwhile, the folding fixing plate is folded under the driving of the electric slider, the folding fixing plate is opened, the turnover mechanism can extend out of the rectangular groove, the turnover lifting cylinder moves downwards, the turnover fixing plate extends into the rectangular groove and is flush with the rotating disc, tea leaves can be prevented from entering the upper side of the rotating disc, then the turnover adjusting cylinder moves, the angle between the two turnover U-shaped frames can be adjusted, meanwhile, the turnover driving motor rotates, the turnover fixing rod rotates, and the compressed tea leaves can be turned over;
the fifth step: after repeating above-mentioned step many times, the tealeaves that processing finished is piled up in the fixed plate upper end of falling the material, and the device of falling the material moves under the effect of falling the material lift cylinder for fall the material fixed plate lower extreme and open, make tealeaves can follow and pour out in the breach, can realize the automatic function of kneading of tealeaves.
The invention has the beneficial effects that:
1. the invention can solve the problems that the prior tea needs manual rolling during processing, the manual rolling efficiency is low, the rolling force is small, the tea cannot be fully rolled, and the prior tea rolling device simultaneously, during rolling, the tea leaves are usually directly compressed, the tea leaves are easy to be damaged during the compression process, moreover, the prior device can not meet the requirement of turning over the tea when rolling the tea, the rolling device is often taken out and turned over manually, the manual turning effect is poor and the like, can realize the function of automatically rolling tea leaves, can automatically roll the tea leaves, avoids manual operation, can be regulated in stages when the tea is compacted, can realize automatic turnover in the rolling process, the method has the advantages of simple operation, high automation degree, high production efficiency, good stability and the like;
2. the grading adjusting mechanism is designed, so that the position of the reciprocating pressing mechanism can be accurately limited, the pressing degree of the tea can be gradually increased, the damage of the tea in the processing process is avoided, the quality of the tea is ensured, and the production of the tea is facilitated;
3. according to the tea leaf rolling and twisting device, the reciprocating pressing mechanism is designed, so that the rolling device can move up and down, and the tea leaves in the rolling and twisting fixing barrel are pressed back and forth, the damage of the tea leaves caused by direct pressing is avoided, the utilization rate and the production efficiency of the tea leaves are improved, the using effect is good, and the tea leaf rolling and twisting device is beneficial to large-scale production of enterprises;
4. according to the tea rolling machine, the rotating mechanism is designed, so that the rotating disc can roll tea leaves, the rolling effect is good, manual operation is avoided, and the rolling working efficiency is improved;
5. the turnover mechanism is designed, the compacted tea can be turned over, the requirement that the prior device needs manual turning after compaction is avoided, the complexity of tea processing procedures is reduced, the production efficiency of the tea can be effectively improved, the utilization rate and the quality of the tea can be guaranteed, and the tea processing is facilitated.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the construction of the stepped press apparatus of the present invention;
FIG. 3 is a schematic view showing the construction of the rolling device of the present invention;
FIG. 4 is a cross-sectional view of FIG. 3 of the present invention;
FIG. 5 is an enlarged view of the invention taken from the direction I of FIG. 4;
FIG. 6 is a schematic structural view of the turnover mechanism of the present invention;
FIG. 7 is a schematic structural diagram of the bottom plate, the fixing bracket, the kneading fixing barrel and the pouring device of the present invention;
fig. 8 is a cross-sectional view of the invention of fig. 7.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 8, a tea processing and manufacturing equipment comprises a bottom plate 1, a fixed support 2, a rolling fixed barrel 3, two grading pressing devices 4, a rolling device 5 and a material pouring device 6, wherein the fixed barrel 3 is rolled above the bottom plate 1 through the fixed support 2, the two grading pressing devices 4 are installed at the upper end of the rolling fixed barrel 3, the two grading pressing devices 4 are symmetrically arranged, the rolling device 5 is fixedly connected between the two grading pressing devices 4, and the material pouring device 6 is arranged at the lower end of the rolling fixed barrel 3.
The grading adjusting mechanism 41 comprises an L-shaped fixing frame 411, a grading driving motor 412, a grading adjusting screw 413, a moving block 414, a grading moving plate 415, three limiting cylinders 416 and three limiting supports 417, the lower end of the L-shaped fixing frame 411 is fixedly connected with the upper end of the twisting fixing barrel 3, a groove is arranged on the inner side of the L-shaped fixing frame 411, the grading driving motor 412 is installed on the upper end of the L-shaped fixing frame 411 through a motor base, the grading adjusting screw 413 is connected with an output shaft of the grading driving motor 412 through a coupler, the lower end of the grading adjusting screw 413 is connected with the L-shaped fixing frame 411 through a bearing, the moving block 414 is installed on the grading adjusting screw 413, the grading moving plate 415 is connected on the inner side of the moving block 414, two sides of the grading moving plate 415 are connected with the L-shaped fixing frame 411 in a sliding fit manner, the three limiting cylinders 416 are arranged at equal intervals at the outer end of the L-shaped fixing frame 411, and the top ends of the limiting cylinders 416 are connected with the limiting supports 417 through flanges, during operation, the grading driving motor 412 rotates to drive the moving block 414 to move up and down, and the moving block 414 drives the grading moving plate 415 to move up and down, so that the reciprocating pressing mechanism 43 can be adjusted up and down; when the graded moving plate 415 descends to a proper fixed position, the limiting cylinder 416 drives the limiting support 417 to move, so that the graded moving plate 415 is limited, the position of the reciprocating pressing mechanism 43 can be accurately limited, the pressing degree of tea can be gradually increased, the damage of the tea in the processing process is avoided, the quality of the tea is guaranteed, and the tea production is facilitated.
The reciprocating pressing mechanism 43 comprises a reciprocating fixing plate 431, a reciprocating driving motor 432, an eccentric wheel 433, a reciprocating moving block 434, a moving adjusting rod 435, a fixing pin shaft 436 and two chute fixing plates 437, wherein the reciprocating fixing plate 431 is fixedly arranged on a fixing transverse plate 42, the lower end of the outer side of the reciprocating fixing plate 431 is fixedly provided with the reciprocating driving motor 432 through a motor base, the output shaft of the reciprocating driving motor 432 is provided with the eccentric wheel 433, the eccentric wheel 433 is positioned at the lower end of the inner side of the reciprocating fixing plate 431, the fixing pin shaft 436 is fixedly arranged above the inner end of the eccentric wheel 433, the fixing pin shaft 436 is rotatably connected with the lower end of the moving adjusting rod 435, the upper end of the moving adjusting rod 435 is connected with the reciprocating moving block 434 through a pin shaft, the reciprocating moving block 434 is connected with the two chute fixing plates 437 in a sliding fit manner, and the chute fixing plates 437 are arranged on the inner side of the reciprocating fixing plate 431; the during operation, reciprocating drive motor 432 rotates and drives eccentric wheel 433 and rotate, and under the effect of eccentric wheel 433, reciprocating block 434 up-and-down motion inside spout fixed plate 437 can make and knead 5 up-and-down motion, and then compresses tightly back and forth kneading 3 inside tealeaves of fixed bucket, has avoided directly compressing tightly the damaged condition of tealeaves that leads to, has improved the utilization ratio and the production efficiency of tealeaves, excellent in use effect does benefit to the scale production of enterprise.
The rolling device 5 comprises a rotating mechanism 51 and a turnover mechanism 52, the rotating mechanism 51 is fixedly arranged between the reciprocating pressing mechanisms 43, and the turnover mechanism 52 is arranged in the rotating mechanism 51; the rotating mechanism 51 can be used for rolling the tea leaves, and the turnover mechanism 52 can be used for turning over the tea leaves at the bottom layer, so that the rolling of the tea leaves is facilitated, and the quality of the tea leaves is guaranteed.
The rotating mechanism 51 comprises a rotating transverse plate 511, a rotating driving motor 512, a rotating driving gear 513, a rotating driven gear 514, a rotating fixing plate 515, a rotating disk 516, four supporting columns 517, two folding fixing plates 518, two electric sliding blocks 519, two electric sliding rails 5110, two L-shaped brackets 5111, four moving sliding blocks 5112, two fixing sliding grooves 5113 and moving sliding grooves 5114, wherein the upper end of the rotating transverse plate 511 is fixedly provided with the rotating driving motor 512 through a motor base, an output shaft of the rotating driving motor 512 is fixedly connected with the rotating driving gear 513, the rotating driving gear 513 is meshed with the rotating driven gear 514, the upper end of the rotating driven gear 514 is connected with the rotating transverse plate 511 through a bearing, the lower end of the rotating driven gear 514 is fixedly connected with the rotating fixing plate 515, the lower end of the rotating fixing plate 515 is fixedly connected with the rotating disk 516 through the supporting columns 517, a rectangular groove is arranged in the middle inside the rotating disk 516, two fixed sliding grooves 5113 are formed in the front side wall and the rear side wall of the rectangular groove, two folding fixing plates 518 are connected to the left end and the right end of the rectangular groove through pin shafts, the two folding fixing plates 518 are symmetrically arranged, a moving sliding block 5112 is fixedly connected to the inner side of each folding fixing plate 518, the moving sliding block 5112 is connected with the fixed sliding grooves 5113 in a sliding fit mode, two electric sliding rails 5110 are mounted on a rotating disc 516 positioned at the front end of the rectangular groove, a moving sliding groove 5114 is formed in the rotating disc 516, the moving sliding groove 5114 is positioned at the rear end of each electric sliding rail 5110, an electric sliding block 519 is mounted on each electric sliding rail 5110, the electric sliding block 519 is connected with the moving sliding block 5112 through an L-shaped support 5111, and the L-shaped support 5111 is positioned in the moving sliding groove 5114; during operation, electronic slider 519 on the electronic slide rail 5110 drives L type support 5111 inward movement, and then make folding fixed plate 518 open, make the rectangular channel on the rotation disc 516 sealed completely, then, it rotates driven gear 514 rotation to rotate driving motor 512 through rotating driving gear 513 drive, it rotates fixed plate 515 rotation to rotate driven gear 514 drive, and then make rotation disc 516 rotate, make rotation disc 516 can knead tealeaves, it is effectual to knead, manual operation has been avoided, the work efficiency of kneading is improved.
The turnover mechanism 52 comprises two turnover lifting cylinders 521, a turnover fixing plate 522, two turnover U-shaped frames 523, four turnover adjusting cylinders 524, two turnover driving motors 525 and two turnover fixing rods 526, the turnover lifting cylinders 521 are fixedly installed at the bottom of the rotation fixing plate 515, the top ends of the turnover lifting cylinders 521 are connected with the turnover fixing plate 522 through flanges, the lower end of the turnover fixing plate 522 is connected with the two turnover U-shaped frames 523 through a pin shaft, the two turnover U-shaped frames 523 are symmetrically arranged, the turnover adjusting cylinders 524 are installed between the middle part of the turnover fixing plate 522 and the turnover U-shaped frames 523 through pin shafts, the bottom parts of the turnover U-shaped frames 523 are provided with the turnover fixing rods 526 through bearings, the rear ends of the turnover U-shaped frames 523 are fixedly provided with turnover driving motors 525 through motor bases, and the output shafts of the turnover driving motors 525 are fixedly connected with the rear ends of the turnover fixing rods 526; before the work, the folding fixing plate 518 is retracted under the driving of the electric slide block 519, so that the folding fixing plate 518 is opened, and the turnover mechanism 52 can extend out of the rectangular groove; the during operation, upset lift cylinder 521 downstream, make upset fixed plate 522 stretch into the rectangular channel inside and with the 516 parallel and level of carousel, can avoid tealeaves to get into the 516 top of carousel, then upset adjustment cylinder 524 moves, can adjust the angle between two upset U type framves 523, upset driving motor 525 rotates simultaneously, make the fixed rod 526 of upset rotate, and then can overturn to the tealeaves that compresses tightly, the demand that the current device needs artifical upset after compressing tightly has been avoided, reduce the complexity of tea processing process, can effectually improve the production efficiency of tealeaves, can guarantee the utilization ratio and the quality of tealeaves simultaneously, do benefit to processing.
The material pouring device 6 comprises a material pouring fixing plate 601 and two material pouring lifting cylinders 602, wherein the material pouring fixing plate 601 is positioned at the bottom of the rolling fixing barrel 3, the front end and the rear end of the material pouring fixing plate 601 are connected with the rolling fixing barrel 3 through two pin shafts, the lower end of the material pouring fixing plate 601 is connected with the material pouring lifting cylinders 602 through pin shafts, and the lower end of the material pouring lifting cylinders 602 is connected with the base plate 1 through pin shafts; during operation, the tealeaves that processing finished is piled up in pouring fixed plate 601 upper end, and pouring device 6 moves under the effect of pouring lift cylinder 602 for pouring fixed plate 601 lower extreme is opened, and tealeaves can be poured from the breach, does benefit to tealeaves and collects, and the tealeaves of being convenient for carries out processing on next step.
A first annular groove 6011 and a second annular groove 6012 are arranged on the upper surface of the material pouring fixing plate 601, fixing columns 6013 are uniformly installed inside the first annular groove 6011 and the second annular groove 6012, a rotating stick column 6014 is arranged on the fixing columns 6013, and the rotating stick column 6014 is connected with the fixing columns 6013 in a sliding fit mode; during operation, rotating rod column 6014 can cooperate and knead device 5 and rotate for rotating disc 516 can knead tealeaves, and the shaping of kneading of tealeaves of being convenient for does benefit to the processing of tealeaves.
The lower end of the sliding groove fixing plate 437 is an inclined surface, so that the lower end of the sliding groove fixing plate 437 can be prevented from colliding with the movable adjusting rod 435 during working, the eccentric wheel 433 can be guaranteed to drive the reciprocating block 434 to move up and down, and the transmission accuracy is guaranteed.
The width of the turnover fixing plate 522 is greater than that of the rectangular groove, so that the turnover mechanism 52 can penetrate out of the rectangular groove, and the turnover mechanism 52 can turn over tea leaves conveniently.
The rotation disc 516 lower extreme all be equipped with and knead the piece, knead the piece and be the arc structure, when rotation disc 516 rotates, can increase the frictional force that rotates disc 516 and tealeaves, be convenient for knead tealeaves, the piece of kneading of arc structure can reduce the damage of tealeaves simultaneously, guarantees the quality of tealeaves, does benefit to the processing of tealeaves.
Folding fixed plate 518 lower extreme be provided with the protruding piece of arc, the protruding piece of arc plays the effect that increases friction, reduces tealeaves and damage.
In addition, the invention also provides a tea leaf making process of the tea leaf processing and making equipment, which comprises the following steps:
the first step is as follows: a grading driving motor 412 on the grading adjusting mechanism rotates to drive a moving block 414 to move up and down, the moving block 414 drives a grading moving plate 415 to move up and down, the grading moving plate 415 descends to drive a rolling device 5 to move down, so that the rolling device 5 can compress loose tea leaves, when the rolling device descends to different positions, three limiting cylinders 416 drive a limiting support 417 to move, the grading moving plates 415 with different heights are limited, the positions of the reciprocating pressing mechanisms 43 can be accurately limited, and the compression force of the tea leaves can be gradually increased;
the second step is that: a reciprocating driving motor 432 on the reciprocating pressing mechanism rotates to drive an eccentric wheel 433 to rotate, and a reciprocating block 434 inside a chute fixing frame 437 reciprocates up and down under the action of the eccentric wheel 433, so that the rolling device 5 can move up and down, and tea leaves inside a rolling fixing barrel 3 are pressed back and forth;
the third step: a rotary driving motor 512 on the rotating mechanism drives a rotary driven gear 514 to rotate through a rotary driving gear 513, the rotary driven gear 514 drives a rotary fixing plate 515 to rotate, and then a rotary disc 516 rotates, so that the rolling device 5 can roll tea leaves;
the fourth step: the grading driving motor 412 drives the rolling device 5 to move upwards, meanwhile, the folding fixing plate 518 is folded under the driving of the electric sliding block 519, the folding fixing plate 518 is opened, the turnover mechanism 52 can extend out of the inside of the rectangular groove, the turnover lifting cylinder 521 moves downwards, the turnover fixing plate 522 extends into the inside of the rectangular groove and is flush with the rotating disc 516, tea leaves can be prevented from entering the upper portion of the rotating disc 516, then the turnover adjusting cylinder 524 moves to adjust the angle between the two turnover U-shaped frames 523, meanwhile, the turnover driving motor 525 rotates to enable the turnover fixing rod 526 to rotate, and therefore the compressed tea leaves can be turned over;
the fifth step: after repeating above-mentioned step many times, the tealeaves that processing finished is piled up in the fixed plate 601 upper end of falling the material, fall material device 6 and move under the effect of material lift cylinder 602 of falling, make fall material fixed plate 601 lower extreme open, make tealeaves can pour out from the breach, the automatic function of kneading of tealeaves has been realized, it needs the manual work to knead when man-hour to have solved current tealeaves, the manual work is kneaded inefficiency, it is little to knead the dynamics, can not fully knead tealeaves, current tealeaves is kneaded the device simultaneously, when kneading, generally all directly compress tightly tealeaves, tealeaves harm phenomenon appears easily at the compress tightly in-process, and current device is kneading the tealeaves, can't satisfy the upset to tealeaves, often all will knead the device and take out, overturn through the manual work, difficult problems such as artifical upset effect is poor, the purpose has been reached.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a tea processing preparation equipment, includes bottom plate (1), fixed bolster (2), kneads fixed bucket (3), two hierarchical press device (4), kneads device (5) and falls material device (6), its characterized in that: a kneading and twisting fixed barrel (3) is fixedly connected above the bottom plate (1) through a fixed support (2), two grading pressing devices (4) are mounted at the upper end of the kneading and twisting fixed barrel (3), the two grading pressing devices (4) are symmetrically arranged, a kneading and twisting device (5) is fixedly connected between the two grading pressing devices (4), and a material pouring device (6) is arranged at the lower end of the kneading and twisting fixed barrel (3); wherein:
the grading pressing device (4) comprises a grading adjusting mechanism (41), a fixed transverse plate (42) and two reciprocating pressing mechanisms (43), the grading adjusting mechanism (41) is fixedly installed at the upper end of the kneading fixing barrel (3), the fixed transverse plate (42) is fixedly connected to the upper end of the grading adjusting mechanism (41), the two reciprocating pressing mechanisms (43) are fixedly connected to the front end and the rear end of the fixed transverse plate (42), and the two reciprocating pressing mechanisms (43) are symmetrically arranged;
the grading adjusting mechanism (41) comprises an L-shaped fixing frame (411), a grading driving motor (412), a grading adjusting lead screw (413), a moving block (414), a grading moving plate (415), three limiting cylinders (416) and three limiting brackets (417), wherein the lower end of the L-shaped fixing frame (411) is fixedly connected with the upper end of the kneading fixing barrel (3), a groove is arranged on the inner side of the L-shaped fixing frame (411), the grading driving motor (412) is arranged at the upper end of the L-shaped fixing frame (411) through a motor base, an output shaft of the grading driving motor (412) is connected with the grading adjusting lead screw (413) through a coupling, the lower end of the grading adjusting lead screw (413) is connected with the L-shaped fixing frame (411) through a bearing, the moving block (414) is arranged on the grading adjusting lead screw (413), the grading moving plate (415) is connected to the inner side of the moving block (414), and, three limiting air cylinders (416) are arranged at the outer end of the L-shaped fixing frame (411) at equal intervals, and the top ends of the limiting air cylinders (416) are connected with limiting brackets (417) through flanges;
the reciprocating pressing mechanism (43) comprises a reciprocating fixing plate (431), a reciprocating driving motor (432), an eccentric wheel (433), a reciprocating moving block (434), a moving adjusting rod (435), a fixed pin shaft (436) and two chute fixing plates (437), wherein the reciprocating fixing plate (431) is fixedly arranged on a fixed transverse plate (42), the reciprocating driving motor (432) is fixedly arranged at the lower end of the outer side of the reciprocating fixing plate (431) through a motor base, the eccentric wheel (433) is arranged on an output shaft of the reciprocating driving motor (432), the eccentric wheel (433) is positioned at the lower end of the inner side of the reciprocating fixing plate (431), the fixed pin shaft (436) is fixedly arranged above the inner end of the eccentric wheel (433), the fixed pin shaft (436) is rotatably connected with the lower end of the moving adjusting rod (435), the upper end of the moving adjusting rod (435) is connected with the reciprocating moving block (434) through a pin shaft, and the reciprocating moving block (434) is connected with the two chute fixing plates (437) in a sliding fit manner, the sliding chute fixing plate (437) is arranged on the inner side of the reciprocating fixing plate (431);
the rolling device (5) comprises a rotating mechanism (51) and a turnover mechanism (52), the rotating mechanism (51) is fixedly arranged between the reciprocating pressing mechanisms (43), and the turnover mechanism (52) is arranged in the rotating mechanism (51);
the rotating mechanism (51) comprises a rotating transverse plate (511), a rotating driving motor (512), a rotating driving gear (513), a rotating driven gear (514), a rotating fixing plate (515), a rotating disc (516), four supporting columns (517), two folding fixing plates (518), two electric sliding blocks (519), two electric sliding rails (5110), two L-shaped supports (5111), four moving sliding blocks (5112), two fixed sliding chutes (5113) and a moving sliding chute (5114), wherein the upper end of the rotating transverse plate (511) is fixedly provided with the rotating driving motor (512) through a motor base, an output shaft of the rotating driving motor (512) is fixedly connected with the rotating driving gear (513), the rotating driving gear (513) is meshed with the rotating driven gear (514), the upper end of the rotating driven gear (514) is connected with the rotating transverse plate (511) through a bearing, the lower end of the rotating driven gear (514) is fixedly connected with the rotating fixing plate (515), the lower end of a rotating fixing plate (515) is fixedly connected with a rotating disc (516) through a supporting column (517), the middle inside the rotating disc (516) is provided with a rectangular groove, the front side wall and the rear side wall of the rectangular groove are provided with two fixed sliding grooves (5113), the left end and the right end of the rectangular groove are connected with two folding fixing plates (518) through pin shafts, the two folding fixing plates (518) are symmetrically arranged, the inner side of each folding fixing plate (518) is fixedly connected with a moving sliding block (5112), the moving sliding block (5112) is connected with the fixed sliding grooves (5113) in a sliding fit mode, the rotating disc (516) positioned at the front end of the rectangular groove is provided with two electric sliding rails (5110), the rotating disc (516) is provided with a moving sliding groove (5114), the moving sliding groove (5114) is positioned at the rear end of the electric sliding rail (5110), the electric sliding rail (5110) is provided with an electric sliding block (519), the electric sliding block (519) is connected with the moving sliding block (5112) through an L-shaped bracket (5111), the L-shaped bracket (5111) is positioned in the moving chute (5114);
the material pouring device (6) comprises a material pouring fixing plate (601) and two material pouring lifting cylinders (602), the material pouring fixing plate (601) is positioned at the bottom of the rolling fixing barrel (3), the front end and the rear end of the material pouring fixing plate (601) are connected with the rolling fixing barrel (3) through two pin shafts, the lower end of the material pouring fixing plate (601) is connected with the material pouring lifting cylinders (602) through the pin shafts, and the lower ends of the material pouring lifting cylinders (602) are connected with the base plate (1) through the pin shafts;
the lower end of the sliding chute fixing plate (437) is an inclined surface.
2. The tea processing and making apparatus of claim 1, wherein: the material pouring fixing plate is characterized in that a first annular groove (6011) and a second annular groove (6012) are formed in the upper surface of the material pouring fixing plate (601), fixing columns (6013) are evenly installed inside the first annular groove (6011) and the second annular groove (6012), a rotating stick column (6014) is arranged on the fixing columns (6013), and the rotating stick column (6014) is connected with the fixing columns (6013) in a sliding fit mode.
3. The tea processing and making apparatus of claim 1, wherein: the turnover mechanism (52) comprises two turnover lifting cylinders (521), a turnover fixing plate (522), two turnover U-shaped frames (523), four turnover adjusting cylinders (524), two turnover driving motors (525) and two turnover fixing rods (526), wherein the turnover lifting cylinders (521) are fixedly arranged at the bottom of the rotary fixing plate (515), the top end of the turnover lifting cylinder (521) is connected with the turnover fixing plate (522) through a flange, the lower end of the turnover fixing plate (522) is connected with the two turnover U-shaped frames (523) through a pin shaft, the two turnover U-shaped frames (523) are symmetrically arranged, the turnover adjusting cylinders (524) are arranged between the middle part of the turnover fixing plate (522) and the turnover U-shaped frames (523) through pin shafts, the turnover fixing rods (526) are arranged at the bottom of the turnover U-shaped frames (523) through bearings, and the turnover driving motors (525) are fixedly arranged at the rear ends of the turnover U-shaped frames (523) through motor bases, the output shaft of the overturning driving motor (525) is fixedly connected with the rear end of the overturning fixing rod (526), and the width of the overturning fixing plate (522) is larger than that of the rectangular groove.
4. The tea processing and making apparatus of claim 1, wherein: the lower end of the rotating disc (516) is provided with a twisting block which is of an arc-shaped structure.
5. The tea processing and making apparatus of claim 1, wherein: the lower end of the folding fixing plate (518) is provided with an arc-shaped protruding block.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810912789.6A CN108812973B (en) | 2018-08-13 | 2018-08-13 | Tea processing and manufacturing equipment and tea manufacturing process thereof |
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| CN201810912789.6A CN108812973B (en) | 2018-08-13 | 2018-08-13 | Tea processing and manufacturing equipment and tea manufacturing process thereof |
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| CN108812973A CN108812973A (en) | 2018-11-16 |
| CN108812973B true CN108812973B (en) | 2021-09-10 |
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| CN201810912789.6A Active CN108812973B (en) | 2018-08-13 | 2018-08-13 | Tea processing and manufacturing equipment and tea manufacturing process thereof |
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| CN112792030A (en) * | 2021-01-19 | 2021-05-14 | 徐州嘉靖生物科技有限公司 | Method for manufacturing cold-dispelling dampness-eliminating wormwood drug bag |
| CN113973937A (en) * | 2021-10-21 | 2022-01-28 | 靖州飞山茶业有限公司 | Tea rolling processing layered treatment equipment |
| CN115669755A (en) * | 2022-11-02 | 2023-02-03 | 张春生 | Tea rolling machine capable of preventing tea from leaking |
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| CN108812973A (en) | 2018-11-16 |
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