CN203028037U - Single-layer continuous tea twisting machine - Google Patents
Single-layer continuous tea twisting machine Download PDFInfo
- Publication number
- CN203028037U CN203028037U CN 201220716491 CN201220716491U CN203028037U CN 203028037 U CN203028037 U CN 203028037U CN 201220716491 CN201220716491 CN 201220716491 CN 201220716491 U CN201220716491 U CN 201220716491U CN 203028037 U CN203028037 U CN 203028037U
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- Prior art keywords
- tea
- twisting
- kneading
- core
- rubbing
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- 240000007524 Camellia sinensis var. sinensis Species 0.000 title claims 2
- 239000002356 single layer Substances 0.000 title abstract 3
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 238000004898 kneading Methods 0.000 claims description 96
- 210000003205 Muscles Anatomy 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 6
- 230000003068 static Effects 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 3
- 241001122767 Theaceae Species 0.000 abstract description 27
- 239000002131 composite material Substances 0.000 abstract 1
- 238000000605 extraction Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 abstract 1
- 210000004907 Glands Anatomy 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000005192 partition Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory Effects 0.000 description 1
- 230000002441 reversible Effects 0.000 description 1
- 230000000630 rising Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
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Abstract
The utility model relates to a single-layer continuous tea twisting machine which comprises a framework, a twisting device, a first motor and a parallelogram mechanism. The twisting device comprises a rubbing plate and a twisting core, and the twisting core is positioned above the rubbing plate; the parallelogram mechanism comprises a transmission mechanism, a driving crankshaft, a driven crankshaft and a motor frame; an integral twisting region is divided into a primary rubbing and shrinking area and a twisting area; and the rubbing plate is fixed, and the twisting core is driven by the first motor and the parallelogram mechanism to be in composite motion of rotation and uniform planar circular motion. Tea falls into the rubbing plate from an edge of the rubbing plate, and is swept into the primary rubbing and shrinking area by the twisting core, and loosened tea in the primary rubbing and shrinking area are gradually roughly rubbed and twisted tightly; and then the tea is fed into the twisting area and is twisted in the twisting area, so that cells of the tea are ruptured, tea extraction is squeezed, and the tea is discharged via a discharge outlet in the center of the rubbing plate. The single-layer continuous tea twisting machine has the advantages that the double-layer continuous tea twisting machine is a tea making machine which is uniform in tea twisting quality and simple in structure and operation, requirements of a tea processing assembly line can be met, and requirements on the cultural quality of operators are low.
Description
(1) technical field
The utility model relates to a kind of individual layer continuous kneading machine for tea.
(2) background technology
Kneading is a very important process in the primary processing of tea processing, and its quality has determined to become the quality of tea quality.At present, tealeaves to knead principle basic identical, all be to allow complete (or withering) leaf group utilize toggle drive rub barrel to do at the uniform velocity parallel circular motion at kneading disk in the space kneading of being formed by rub barrel, gland and kneading disk, be subjected to the compound action of the multi-direction power of rub barrel, gland, kneading disk, rib bone and leaf group self, make it rub into round and mellow streak of tight knot along blade master pulse separately, simultaneously with the leaf cell fragmentation, thereby finish the process of kneading.The structure of kneading machine is also similar, is made up of transmission mechanism, countershaft device, kneading disk device and 4 major parts of pressue device.The power of motor is delivered on the main shaft by deceleration device and gear train, drives rub barrel and rotates at the kneading disk that is furnished with the rib bone.Knead in the process, the pressure adjustment realizes by the lifting of the motion control gland of screw mandrel and nut.Upper and lower the floating of gland controlled by spring.Tealeaves drops into wherein from the top of rub barrel, kneads the tealeaves that finishes and discharges from the door for discharging tea of kneading disk central authorities.
Existing automatic kneading machine is to change the spring pressurization of gland into constant pneumatic pressurization on traditional tube dish structure kneading machine basis, tealeaves is exerted pressure through gland with cylinder, the size of cylinder pressure is then regulated by corresponding magnetic valve, reversal valve and pressure regulator valve; The programmable logic controller (PLC) technology is adopted in dynamics and the control of duration of kneading pressurization; When reinforced, closing and descending after the rising of gland, unlatching and reinforced the finishing adopted self-driven column screw mandrel and helicla flute guide frame in frame for movement, and the order of action is subjected to PLC controls; For each water-removing leaves reasonable quantity that drops into, adopted belt to claim control to carry quantity.For the water-removing leaves during belt is claimed drops in the rub barrel accurately, it is leaked outside, adopt proximity transducer and had the main power plant technology of magnetic brake; Knead to end up being and realize automatic leafing, adopted the pneumatic rotary cylinder that is subjected to PLC controls and had the automatic door for discharging tea of mechanical amplifying device.
Can draw traditional kneading machine by above-mentioned operation principle and structure and have following problem: (1) kneads the quality instability: at present, the kneading machine of bucket dish structure is kneaded based on unit, throw leaf and do not have metering device, knead no time set, there is not the opportunity of pressurization and pressing time Electromechanical Control, by manually-operated, judgement, randomness is very big fully.Though be that each is variant to knead quality with batch water-removing leaves, it is uneven to cause into the quality of sampling tea.(2) efficient is not high: the kneading machine of bucket dish structure, and its material loading, adjustment pressure and blanking are all by manually-operated, and efficient is lower.Simultaneously, the kneading machine of bucket dish structure is discontinuous operation, can only one barrel of one barrel to knead, and the serialization of operation is kneaded in very difficult realization, and work efficiency is low, and the rub barrel gas permeability is bad, forms vexed rubbing easily, and the easy conglomeration of tealeaves needs to increase a procedure-operation of deblocking after kneading.(3) can not adapt to streamline, automated production.
Can draw automatic kneading machine and have following problem from above-mentioned narration: the high-tech content of (1) complete equipment control system is very high, and the equipment body is huge, thereby cost also improves accordingly; (2) a whole set of operation, control system are very complicated, require very high to operating personnel's cultural quality.
(3) summary of the invention
Technical problem to be solved in the utility model is to provide a kind of tea rolling quality homogeneous, can realizes serialization production, individual layer continuous kneading machine for tea simple in structure, simple to operate.
A kind of individual layer continuous kneading machine for tea comprises frame, kneads device, motor one and parallel-crank mechanism;
The described device of kneading comprises kneading disk and kneads core, kneads core and is positioned at the kneading disk top;
Described parallel-crank mechanism comprises: transmission mechanism, initiatively bent axle, from dynamic crankshaft, motor frame;
Described kneading disk is a flat disk, lays on the kneading disk and rubs plate, and rubbing has even distribution protruding pattern above the plate; The center has a circular hole, does discharging opening.
The described core of kneading is made of a circular cone and an inverted frustum of a cone, and top is circular cone, and the bottom is the inverted frustum of a cone; Knead the core bottom and be provided with spiral stator muscle, spiral stator muscle stretches out one section circular arc of taper seat, does charging aperture; Knead the core center and be provided with power transmission shaft, power transmission shaft is provided with flange.
The described core bottom frustum of a cone conical surface and first the rubbing contracting district of kneading disk formation of kneading because the frustum of a cone is put upside down, makes the space of charging aperture bigger, and inside space progressively dwindles; Tealeaves is subjected to spiral stator muscle, protruding pattern and circular cone inclined-plane, rubs rubbing of wooden partition in just rubbing the contracting district, and slightly rubbing is tight gradually to make loose tealeaves, dwindles the tealeaves volume.
Described frustum of a cone baseplane, core bottom and the kneading disk kneaded constitutes and kneads the district, tealeaves is subjected to spiral stator muscle, protruding pattern and frustum of a cone baseplane, rubs rubbing of wooden partition in kneading the district, makes its cell rupture extrude tea juice, finish the process of kneading afterwards, the discharge hole for discharge through the kneading disk center.
Kneading disk is fixed on the frame, and transmission mechanism, active bent axle, driven crankshaft installed are on kneading disk, and the motor frame is by the active bent axle, from dynamic crankshaft and kneading disk flexible connection; Knead core and connect with motor one, motor one is installed on the motor frame; Kneading disk maintains static, and kneads core and do rotation and the compound motion of planar circumferential motion at the uniform velocity under motor one, parallel-crank mechanism drive.
Whole the kneading of the utility model individual layer continuous kneading machine being rubbed the contracting district and kneading the district at the beginning of the interval is divided into; Kneading disk maintains static, and kneads core and do rotation and the compound motion of planar circumferential motion at the uniform velocity under motor one, parallel-crank mechanism drive; Tealeaves comes out from green-keeping machine, fall at edge, kneading disk one place, under the effect of kneading core, tealeaves is swept by kneading the first contracting district of rubbing that the core bottom frustum of a cone conical surface and kneading disk constitute, tealeaves is in just rubbing the contracting district, be subjected to spiral stator muscle, protruding pattern and circular cone inclined-plane, rub rubbing of wooden partition, slightly rubbing is tight gradually to make loose tealeaves, dwindles the tealeaves volume; Enter then by kneading the district of kneading that frustum of a cone baseplane, core bottom and kneading disk constitute, tealeaves is in kneading the district, be subjected to spiral stator muscle, protruding pattern and frustum of a cone baseplane, rub rubbing of wooden partition, make its cell rupture extrude tea juice, finish the process of kneading afterwards, the discharge hole for discharge through the kneading disk center.Finish using, can pull down and knead core, to kneading disk, knead core and clean.
(4) description of drawings
Fig. 1 is the structural representation of the described individual layer continuous kneading machine for tea of embodiment, and Fig. 2 is the front view of kneading core, and Fig. 3 is the vertical view of kneading core.
(5) specific embodiment
Further specify below in conjunction with the utility model of embodiment, but protection domain of the present utility model is not limited to this.
With reference to Fig. 1, a kind of individual layer continuous kneading machine for tea comprises frame 1, kneads device 2, motor 1 and parallel-crank mechanism 4;
The described device 2 of kneading comprises: kneading disk 5 and knead core 6, and knead core 6 and be positioned at kneading disk 5 tops;
Described parallel-crank mechanism 4 comprises: transmission mechanism 7, initiatively bent axle 8, from dynamic crankshaft 9, motor frame 10;
Described kneading disk 5 is flat disks, and floral disc shape is made in the bottom, lays on the kneading disk 5 and rubs plate 11, and rubbing has even distribution protruding pattern above the plate 11, and it is to be to increase frictional resistance that protruding pattern is set, make knead more abundant; Kneading disk 5 centers have a circular hole, do discharging opening 12.
With reference to Fig. 2, Fig. 3, the described core 6 of kneading is made of a circular cone 13 and an inverted frustum of a cone 14, and top is circular cone 13, and the bottom is the inverted frustum of a cone 14; Knead the core bottom and be provided with spiral stator muscle 15, spiral stator muscle 15 stretches out one section circular arc of taper seat, does charging aperture 16; Knead core 6 centers and be provided with power transmission shaft 17, power transmission shaft is provided with flange 18.
The described core 6 bottom frustum of a cone conical surfaces 19 and first the rubbing contracting district 20 of kneading disk 5 formations of kneading, owing to the frustum of a cone 14 is put upside down, the space of charging aperture 16 is bigger, inside space progressively dwindles; Tealeaves is subjected to spiral stator muscle 15, protruding pattern and the circular cone conical surface 19, rubs rubbing of plate 11 walls in just rubbing contracting district 20, and slightly rubbing is tight gradually to make loose tealeaves, dwindles the tealeaves volume.
Described core frustum of a cone baseplane 21,6 bottom and the kneading disk kneaded constitutes and kneads district 22, tealeaves is in kneading district 22, be subjected to spiral stator muscle 15, protruding pattern and frustum of a cone baseplane 21, rub rubbing of plate 11 walls, make its cell rupture extrude tea juice, finish the process of kneading afterwards, discharging opening 12 dischargings through the kneading disk center.
Kneading disk 5 is fixed on the frame 1, transmission mechanism 7, initiatively bent axle 8, be installed on the kneading disk 5 from dynamic crankshaft 9, motor frame 10 is by bent axle 8 initiatively, flexibly connect from dynamic crankshaft 9 and kneading disk 5; Knead core power transmission shaft flange 18 and connect with motor 1, motor 1 is installed on the motor frame 10.Kneading disk 5 maintains static, and kneads core 6 and do rotation and the compound motion of planar circumferential motion at the uniform velocity under motor 1, parallel-crank mechanism 4 drives.
The utility model individual layer continuous kneading machine whole kneaded the interval and is divided into and just rubs contracting district 20 and kneading district 22; Kneading disk 5 maintains static, and kneads core 6 and do rotation and the compound motion of planar circumferential motion at the uniform velocity under motor 1, parallel-crank mechanism 4 drives; Tealeaves comes out from green-keeping machine, fall at edge, kneading disk 5 one place, under the effect of kneading core 6, tealeaves is swept by kneading the core 6 bottom frustum of a cone conical surfaces 19 and rubbing the first contracting district of rubbing that plate 11 constitutes, tealeaves is in just rubbing contracting district 20, be subjected to spiral stator muscle 15, protruding pattern and the frustum of a cone conical surface 19, rub rubbing of plate 11 walls, slightly rubbing is tight gradually to make loose tealeaves, dwindles the tealeaves volume.Enter then by what knead frustum of a cone baseplane, core 6 bottom 21 and rub that plate 11 constitutes and knead district 22, tealeaves is in kneading district 22, be subjected to spiral stator muscle 15, protruding pattern and frustum of a cone baseplane 21, rub rubbing of plate 11 walls, make its cell rupture extrude tea juice, finish the process of kneading afterwards, discharging opening 12 dischargings through kneading disk 5 centers.Finish using, can pull down and knead core 6, to kneading disk 5, knead core 6 and clean.
At last; should be noted that; above embodiment only is the more representational example of the utility model; obviously the technical solution of the utility model is not limited to above-described embodiment; many distortion can also be arranged; all distortion that those of ordinary skill in the art can directly derive or associate from the disclosed content of the utility model all should be thought protection domain of the present utility model.
Claims (1)
1. individual layer continuous kneading machine for tea comprises: frame, knead device, motor one and parallel-crank mechanism;
It is characterized in that:
The described device of kneading comprises kneading disk and kneads core, kneads core and is positioned at the kneading disk top;
Described parallel-crank mechanism comprises: transmission mechanism, initiatively bent axle, from dynamic crankshaft, motor frame;
Described kneading disk is a flat disk, and kneading disk is provided with rubs plate, and rubbing has even distribution protruding pattern above the plate; The center has a circular hole, does discharging opening;
The described core of kneading is made of a circular cone and an inverted frustum of a cone, and top is circular cone, and the bottom is the inverted frustum of a cone; Knead the core bottom and be provided with spiral stator muscle, spiral stator muscle stretches out one section circular arc of taper seat, does charging aperture; Knead the core center and be provided with power transmission shaft, power transmission shaft is provided with flange;
Kneading disk is fixed on the frame, and transmission mechanism, active bent axle, driven crankshaft installed are on kneading disk, and the motor frame is by the active bent axle, from dynamic crankshaft and kneading disk flexible connection; Knead core and connect with motor one, motor one is installed on the motor frame; Kneading disk maintains static, and kneads core and do rotation and the compound motion of planar circumferential motion at the uniform velocity under motor one, parallel-crank mechanism drive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220716491 CN203028037U (en) | 2012-12-08 | 2012-12-08 | Single-layer continuous tea twisting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220716491 CN203028037U (en) | 2012-12-08 | 2012-12-08 | Single-layer continuous tea twisting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203028037U true CN203028037U (en) | 2013-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220716491 Expired - Fee Related CN203028037U (en) | 2012-12-08 | 2012-12-08 | Single-layer continuous tea twisting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203028037U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103416502A (en) * | 2013-08-09 | 2013-12-04 | 苏州市西山宏运材料用品厂 | Removing green machine |
| CN103859073A (en) * | 2012-12-08 | 2014-06-18 | 马文桂 | Single-layer tea continuous rolling machine |
| CN103891929A (en) * | 2014-03-26 | 2014-07-02 | 林清矫 | Tea kneading device and kneading method thereof |
| CN104663936A (en) * | 2013-11-29 | 2015-06-03 | 马文桂 | Continuous tea twisting machine |
| CN105875873A (en) * | 2014-05-15 | 2016-08-24 | 江西远泉林业股份有限公司 | Tea rolling machine equipped with rolling disc |
| CN106417717A (en) * | 2016-12-28 | 2017-02-22 | 梧州市雅正农业科技有限公司 | Forming equipment for preparing Liupao tea |
-
2012
- 2012-12-08 CN CN 201220716491 patent/CN203028037U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103859073A (en) * | 2012-12-08 | 2014-06-18 | 马文桂 | Single-layer tea continuous rolling machine |
| CN103416502A (en) * | 2013-08-09 | 2013-12-04 | 苏州市西山宏运材料用品厂 | Removing green machine |
| CN103416502B (en) * | 2013-08-09 | 2014-12-10 | 苏州市西山宏运材料用品厂 | Removing green machine |
| CN104663936A (en) * | 2013-11-29 | 2015-06-03 | 马文桂 | Continuous tea twisting machine |
| CN103891929A (en) * | 2014-03-26 | 2014-07-02 | 林清矫 | Tea kneading device and kneading method thereof |
| CN105875873A (en) * | 2014-05-15 | 2016-08-24 | 江西远泉林业股份有限公司 | Tea rolling machine equipped with rolling disc |
| CN106417717A (en) * | 2016-12-28 | 2017-02-22 | 梧州市雅正农业科技有限公司 | Forming equipment for preparing Liupao tea |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130703 Termination date: 20151208 |
|
| EXPY | Termination of patent right or utility model |