CN202315779U - Powder homogenizing bin - Google Patents
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- CN202315779U CN202315779U CN2011204652326U CN201120465232U CN202315779U CN 202315779 U CN202315779 U CN 202315779U CN 2011204652326 U CN2011204652326 U CN 2011204652326U CN 201120465232 U CN201120465232 U CN 201120465232U CN 202315779 U CN202315779 U CN 202315779U
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Abstract
本实用新型公开了一种粉体均化仓,所述均化仓包括圆筒形仓体、仓顶、仓壁和锥形仓底,在仓顶上设有进料孔和收尘管接口,在仓壁上设有人孔,在锥形仓底的中心设有出料筒,出料筒上安装有阀门,在锥形仓底内,以锥形仓底的中心为圆心,安装有多个隔板,该隔板呈辐射状安装,将仓底平均分为多个扇形分区;在扇形分区内焊接安装有一层孔板,孔板与锥形仓底的底板平行;锥形仓底的底板上安装有进气管,该进气管上安装有进气控制阀。本实用新型的粉体均化仓集混配、均化、储存功能于一体,可满足氧化铝等一些特殊粉体材料大批量高效混配和均化的需要。具有效率高,效果好,能耗低,粉尘污染和飞扬损失小等优点。
The utility model discloses a powder homogenization bin. The homogenization bin includes a cylindrical bin body, a bin top, a bin wall and a conical bin bottom, and a feeding hole and a dust collection pipe interface are arranged on the bin top. , there is a manhole on the wall of the warehouse, and a discharge cylinder is installed in the center of the conical warehouse bottom. A valve is installed on the discharge cylinder. In the conical warehouse bottom, the center of the conical warehouse bottom is the center of the circle. A partition, which is installed radially, divides the bottom of the warehouse into multiple fan-shaped partitions; a layer of orifice plate is welded and installed in the fan-shaped partition, and the orifice plate is parallel to the bottom plate of the conical warehouse bottom; An air intake pipe is installed on the base plate, and an air intake control valve is installed on the air intake pipe. The powder homogenization bin of the utility model integrates the functions of mixing, homogenizing and storage, and can meet the needs of high-efficiency mixing and homogenizing in large quantities for some special powder materials such as alumina. It has the advantages of high efficiency, good effect, low energy consumption, small dust pollution and flying loss, etc.
Description
技术领域 technical field
本实用新型涉及氧化铝生产的技术领域,尤其是涉及到一种可实现粉体混合和均化的粉体均化仓。 The utility model relates to the technical field of alumina production, in particular to a powder homogenization bin which can realize powder mixing and homogenization. the
背景技术 Background technique
在粉体生产中,常常需要将多种粉体按一定比例混配在一起,或者将一定数量的粉体混合均匀,以达到化学成分以及其它各项性能指标的均匀和一致。生产上称之为“混合”和“均化”。尤其是一些特种用途的氧化铝粉体,对性能指标的一致性和产品质量的稳定性要求很高。为消除性能指标的波动,稳定产品质量,必须使用均化设备对产品进行均化。 In powder production, it is often necessary to mix various powders together in a certain proportion, or to mix a certain amount of powders evenly, so as to achieve the uniformity and consistency of chemical composition and other performance indicators. It is called "mixing" and "homogenization" in production. Especially for some special-purpose alumina powders, there are high requirements on the consistency of performance indicators and the stability of product quality. In order to eliminate fluctuations in performance indicators and stabilize product quality, homogenization equipment must be used to homogenize the product. the
目前,涉及粉体的均化技术有重力均化、机械均化和气力均化三大类。重力均化是利用容器中心和周边下料速度的不同所产生的“漏斗效应”或仓内物料流速流向的变化,实现混合和均化。主要设备为重力均化仓。重力均化效率低,效果差,目前很少单独使用。中国专利95222671.5所公开的就是一种重力式掺混装置。机械均化分为容器转动式和搅拌式两种类型。容器转动式是将物料装入容器内,容器转动时,物料在其中反复翻滚运动,从而实现均化。主要有V型混料机、锥型混料机、三维混料机等机型。搅拌式是靠安装在固定容器内的机械搅拌装置的运动,驱动物料发生相对运动,从而实现均化。有桨叶式、动盘式、定盘式、碾式等机型。机械式混合均化设备使用可靠,均化效果较好,但因为容器容积所限,每次均化量一般不超过3吨,当处理大批物料时,只能分批进行,难以满足大批量均化的需要。而且,设备的装料和出料大都依靠人工操作,劳动强度大,生产效率低,粉尘污染和飞扬损失大。 At present, there are three types of homogenization technologies involving powders: gravity homogenization, mechanical homogenization and pneumatic homogenization. Gravity homogenization is to use the "funnel effect" produced by the difference in the feeding speed between the center of the container and the surrounding area or the change of the flow direction of the material in the bin to achieve mixing and homogenization. The main equipment is the gravity homogenization bin. Gravity homogenization has low efficiency and poor effect, so it is rarely used alone at present. What Chinese patent 95222671.5 discloses is exactly a kind of gravity type mixing device. Mechanical homogenization is divided into two types: container rotating type and stirring type. The container rotating type is to put the material into the container, and when the container rotates, the material rolls repeatedly in it, so as to realize homogenization. There are mainly V-type mixers, cone mixers, three-dimensional mixers and other models. The stirring type relies on the movement of a mechanical stirring device installed in a fixed container to drive the relative movement of the material, thereby achieving homogenization. There are paddle type, moving disc type, fixed disc type, roller type and other models. The mechanical mixing and homogenizing equipment is reliable and the homogenization effect is good. However, due to the limited volume of the container, the homogenization amount is generally not more than 3 tons each time. needs of transformation. Moreover, the loading and unloading of the equipment mostly rely on manual operation, which has high labor intensity, low production efficiency, and large dust pollution and flying losses. the
气力均化技术是将气流输送技术和重力均化技术结合在一起,靠气流带动物料运动,利用空气搅拌和重力均化作用实现混合和均化。气力式均化设备一般称为均化仓或均化库。因为结构简单,生产效率高,单仓容积可达到几十吨,甚至几百吨,可满足大批量均化的需要,并兼有均化和储存功能,所以自上世纪70年代以来,在水泥生产行业获得广泛的推广应用,并不断发展和完善。现有间歇式均化仓按结构形式划分有内管式、外管式、充气箱式等类型。内管式均化仓的气流输送管安装在仓内,外管式均化仓的气流输送管安装在仓外,均是用气流将仓底物料输送到料层顶部,再在重力作用下落到底部。如此周而往复,直至混合均匀。中国专利200920121226.1公开了一种内管式粉料均化装置。中国专利03150704.2公开了一种外管式粉体输送及掺混装置。充气箱式均化仓是在仓底部安装多个充气箱,当向充气箱内通入压缩空气时,堆积在充气箱上的物料会产生“流态化”, 在气流的带动和搅拌作用下,像水沸腾一样,上下翻滚,剧烈运动,从而起到均化作用。水泥行业现有水泥均化仓的充气箱是在仓外预先制作完成的独立部件,安装后充气箱之间存在间隙,物料会在这些间隙中积聚,不易清理。并且由于氧化铝等粉体材料的化学成分、比重、粒度、流动性、生产要求、过程控制以及其它物理性能与水泥不同,所以,不能照搬水泥行业的生产设备。中国专利200920350576.5公开了一种粉料均化器及粉体气流均化装置。 该均化装置属于充气箱式均化仓,其分区方式是围绕仓体中心轴线,将仓底分隔成若干个同心园形的环形区域,向各区域顺序通入压缩空气,使充气区物料发生流态化,在气流的带动和搅拌作用下,达到使物料均化的目的。这种分区方式由于靠近圆心的环形区域与离圆心较远的环形区域面积差异较大,会导致气流分布强度的差别过大,不利于均化。且其气流分布装置为无纺布或烧结金属板,不适用于氧化铝等粉体材料。 Pneumatic homogenization technology is a combination of airflow conveying technology and gravity homogenization technology, relying on airflow to drive material movement, and using air stirring and gravity homogenization to achieve mixing and homogenization. Pneumatic homogenization equipment is generally called homogenization warehouse or homogenization warehouse. Because of its simple structure and high production efficiency, the volume of a single warehouse can reach dozens of tons, or even hundreds of tons, which can meet the needs of large batches of homogenization, and has both homogenization and storage functions. Therefore, since the 1970s, in cement The production industry has been widely promoted and applied, and has been continuously developed and improved. The existing intermittent homogenization bins are divided into types such as inner tube type, outer tube type, and inflatable box type according to the structural form. The air delivery pipe of the inner tube type homogenization bin is installed inside the bin, and the air delivery pipe of the outer tube type homogenization bin is installed outside the bin, both of which use air flow to transport the material at the bottom of the bin to the top of the material layer, and then fall to the bottom under the action of gravity department. Repeat this cycle until it is evenly mixed. Chinese patent 200920121226.1 discloses an inner tube type powder homogenizer. Chinese patent 03150704.2 discloses an outer tube type powder conveying and mixing device. The inflatable box-type homogenization bin is installed with multiple inflatable boxes at the bottom of the bin. When compressed air is introduced into the inflatable box, the materials accumulated on the inflatable box will be "fluidized", driven by the air flow and stirred. , like water boiling, rolling up and down, vigorous movement, so as to play a homogenizing effect. The aeration box of the existing cement homogenization silo in the cement industry is an independent component prefabricated outside the silo. After installation, there are gaps between the aeration boxes, and materials will accumulate in these gaps, which are not easy to clean. And because the chemical composition, specific gravity, particle size, fluidity, production requirements, process control and other physical properties of alumina and other powder materials are different from those of cement, the production equipment of the cement industry cannot be copied. Chinese patent 200920350576.5 discloses a powder homogenizer and a powder air flow homogenizer. The homogenization device belongs to the inflatable box-type homogenization bin, and its partition method is to divide the bottom of the bin into several concentric circular areas around the central axis of the bin body, and supply compressed air to each area sequentially to make the materials in the inflatable area generate Fluidization, under the driving and stirring of the airflow, achieves the purpose of homogenizing the material. Due to the large difference in area between the annular area near the center of the circle and the annular area far from the center of the circle in this partitioning method, the difference in air distribution intensity will be too large, which is not conducive to homogenization. And its air distribution device is non-woven fabric or sintered metal plate, which is not suitable for powder materials such as alumina. the
实用新型内容 Utility model content
本实用新型的目的就是针对现有技术存在的问题,提供一种可实现粉体混合和均化的粉体均化仓。 The purpose of the utility model is to provide a powder homogenization bin which can realize powder mixing and homogenization for the problems existing in the prior art. the
上述目的是通过下述方案实现的: The above purpose is achieved through the following scheme:
一种粉体均化仓,所述均化仓包括圆筒形仓体、仓顶、仓壁和锥形仓底,在所述仓顶上设有进料孔和收尘管接口,在仓壁上设有人孔,在锥形仓底的中心设有出料筒,所述出料筒上安装有阀门,其特征在于,在所述锥形仓底内,以所述锥形仓底的中心为圆心,安装有多个隔板,该隔板呈辐射状安装,将所述仓底平均分为多个扇形分区;在所述扇形分区内焊接安装有一层孔板,所述孔板与所述锥形仓底的底板平行;所述锥形仓底的底板上安装有进气管,该进气管上安装有进气控制阀。 A powder homogenization bin. The homogenization bin includes a cylindrical bin body, a bin roof, a bin wall and a conical bin bottom. A feeding hole and a dust collection pipe interface are arranged on the bin top. There is a manhole on the wall, and a discharge cylinder is provided at the center of the conical warehouse bottom, and a valve is installed on the discharge cylinder. It is characterized in that, in the conical warehouse bottom, the The center is the center of the circle, and a plurality of baffles are installed, and the baffles are installed radially, and the bottom of the warehouse is divided into a plurality of fan-shaped partitions on average; a layer of orifice plates are welded and installed in the fan-shaped partitions, and the orifice plates are connected with the The bottom plate of the conical bin bottom is parallel; an air intake pipe is installed on the bottom plate of the conical bin bottom, and an air intake control valve is installed on the air intake pipe.
本实用新型的一种粉体均化仓,其特征在于,所述隔板将仓底平均分为4~20个扇形分区。 A powder homogenization bin of the utility model is characterized in that the partition board divides the bottom of the bin into 4 to 20 fan-shaped partitions on average. the
本实用新型的一种粉体均化仓,其特征在于,所述孔板上铺设有一层用纤维织物编制的透气布,该透气布用螺栓和压板固定在隔板和孔板上。 A powder homogenization bin of the utility model is characterized in that a layer of air-permeable cloth made of fiber fabric is laid on the orifice plate, and the air-permeable cloth is fixed on the partition plate and the orifice plate by bolts and pressure plates. the
本实用新型的有益效果:本实用新型的粉体均化仓集混配、均化、储存功能于一体,可满足氧化铝等一些特殊粉体材料大批量高效混配和均化的需要。具有效率高,效果好,能耗低,粉尘污染和飞扬损失小等优点。并且,该均化仓利用锥形仓底的底板制成充气箱结构,不仅结构简单,而且避免了充气箱预制件安装后存在的积料问题,仓底平整光滑,易于清理。 Beneficial effects of the utility model: the powder homogenization bin of the utility model integrates mixing, homogenizing and storage functions, and can meet the needs of large batches of special powder materials such as alumina and high-efficiency mixing and homogenization. It has the advantages of high efficiency, good effect, low energy consumption, small dust pollution and flying loss, etc. Moreover, the homogenization bin uses the bottom plate of the conical bin bottom to make the inflatable box structure, which not only has a simple structure, but also avoids the problem of material accumulation after the prefabricated parts of the inflatable box are installed. The bottom of the bin is smooth and easy to clean. the
附图说明 Description of drawings
图1是本实用新型的粉体均化仓的主视图; Fig. 1 is the front view of the powder homogenization bin of the utility model;
图2是本实用新型的粉体均化仓仓底的俯视图。 Fig. 2 is a top view of the bottom of the powder homogenization bin of the present invention.
具体实施方式 Detailed ways
下面结合附图与具体实施方式对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described. the
一种粉体均化仓,仓体为圆筒形,包括仓顶1、仓壁2和锥形仓底5。在仓顶1上设有进料孔13和收尘管接口15。在仓壁2上设有人孔13。锥形仓底5的中心设有出料筒9,出料筒9上安装有阀门8。开启阀门8,可以使均化仓内的物料流出。控制阀门8的开度,可以控制出料流量。在锥形仓底5内,以锥形仓底5的中心为圆心,用隔板6呈辐射状将仓底平均分为4~20个扇形分区。隔板6的截面为T型,隔板6的底边焊接在锥形仓底5的底板上,隔板6的两端分别焊在仓壁1的内侧和出料筒9的外壁上。隔板6的上平面平行于锥形仓底5的底板。隔板6的上平面与锥形仓底5的底板的距离L不小于20mm。隔板6可以用钢板或角钢焊接而成,隔板6的上平面均布有螺孔。在隔板6、仓壁2以及出料筒9所围成的各个分区内,焊接安装有一层孔板11,孔板11与锥形仓底5的底板平行。孔板11的四周分别焊接在隔板6上平面侧部、仓壁2以及出料筒9的外壁上。孔板11上铺设有一层用纤维织物编制的透气布12,透气布12用螺栓3和压板4固定在隔板6和孔板11上。在锥形仓底5的底板上安装有进气管10。进气管10上安装有进气控制阀7,通过设定进气控制阀7的开停程序,将上述分区分为若干组,每两个对称的分区为一组。每组的进气控制阀7同时开启或关闭。工作时,通过压缩空气控制装置按设定的程序控制进气控制阀7的开启或关闭,顺序向各组通入压缩空气,使充气区物料发生流态化,在气流的带动和搅拌作用下,像水沸腾一样,上下翻滚,剧烈运动,充气区相邻两侧的物料则不断塌落,进入充气区,进行混合。随着充气区的轮动,实现仓内物料的上下混合、左右混合和径向混合,达到使物料均匀化的目的。
A powder homogenization bin, the bin body is cylindrical, including a bin top 1, a bin wall 2 and a
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102962891A (en) * | 2012-12-05 | 2013-03-13 | 南通亨特电器有限公司 | Novel inflation box |
| CN103418297A (en) * | 2013-09-04 | 2013-12-04 | 山东胜油固井工程技术有限公司 | Detachable type dry powder material gasifying tool |
| CN105692206A (en) * | 2016-03-30 | 2016-06-22 | 利丰海洋工程(深圳)有限公司 | Bulk material conveying system and fluidized bed thereof |
| CN106914209A (en) * | 2015-12-24 | 2017-07-04 | 天津海德浩天科技发展有限公司 | A kind of chemical reaction tower |
| CN106914210A (en) * | 2015-12-24 | 2017-07-04 | 天津海德浩天科技发展有限公司 | A kind of intelligent response tower |
-
2011
- 2011-11-22 CN CN2011204652326U patent/CN202315779U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102962891A (en) * | 2012-12-05 | 2013-03-13 | 南通亨特电器有限公司 | Novel inflation box |
| CN102962891B (en) * | 2012-12-05 | 2015-04-08 | 南通亨特电器有限公司 | Novel inflation box |
| CN103418297A (en) * | 2013-09-04 | 2013-12-04 | 山东胜油固井工程技术有限公司 | Detachable type dry powder material gasifying tool |
| CN103418297B (en) * | 2013-09-04 | 2016-04-20 | 山东胜油固井工程技术有限公司 | Detachable dry material gasifier bed |
| CN106914209A (en) * | 2015-12-24 | 2017-07-04 | 天津海德浩天科技发展有限公司 | A kind of chemical reaction tower |
| CN106914210A (en) * | 2015-12-24 | 2017-07-04 | 天津海德浩天科技发展有限公司 | A kind of intelligent response tower |
| CN105692206A (en) * | 2016-03-30 | 2016-06-22 | 利丰海洋工程(深圳)有限公司 | Bulk material conveying system and fluidized bed thereof |
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Effective date of registration: 20151229 Address after: 450041 No. 82, Jiyuan Road, Zhengzhou District, Henan Patentee after: ZHENGZHOU NON-FERROUS METALS RESEARCH INSTITUTE CO., LTD. OF CHALCO Address before: 100082 Beijing, Xizhimen, North Street, No. 62, No. Patentee before: Aluminum Corporation of China Limited |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 450041 No. 82, Jiyuan Road, Zhengzhou District, Henan Patentee after: China Aluminum Zhengzhou Research Institute of Nonferrous Metals Co., Ltd. Address before: 450041 No. 82, Jiyuan Road, Zhengzhou District, Henan Patentee before: ZHENGZHOU NON-FERROUS METALS RESEARCH INSTITUTE CO., LTD. OF CHALCO |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120711 |
