CN204499346U - A kind of continuous kneading machine for tea - Google Patents

A kind of continuous kneading machine for tea Download PDF

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Publication number
CN204499346U
CN204499346U CN201520116232.3U CN201520116232U CN204499346U CN 204499346 U CN204499346 U CN 204499346U CN 201520116232 U CN201520116232 U CN 201520116232U CN 204499346 U CN204499346 U CN 204499346U
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China
Prior art keywords
plate
lid
knead
tea
rub
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Expired - Fee Related
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CN201520116232.3U
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Chinese (zh)
Inventor
马文桂
韩先翔
马文中
马文祥
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Individual
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Individual
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Priority to CN201520116232.3U priority Critical patent/CN204499346U/en
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Publication of CN204499346U publication Critical patent/CN204499346U/en
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Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a kind of continuous kneading machine for tea, comprises frame, twisting device, central motor, parallel-crank mechanism; Twisting device comprises rubs plate and knead lid, kneads lid and is positioned at and rubs above plate; Rubbing plate is that block is dull and stereotyped, is provided with and is uniformly distributed protruding pattern, rubs scope center kneaded by plate to have a discharging opening; Knead lid to be made up of cover plate, spiral stator muscle, charging aperture; Spiral stator muscle, cover plate and the long and narrow revolution space rubbing plate composition are formed kneads district; Rub plate to maintain static, knead cover central motor, parallel-crank mechanism drive under do rotate and at the uniform velocity planar circumferential motion compound motion; Tealeaves, in twisting device, is subject to spiral stator muscle, cover plate, protruding pattern and rubs rubbing of wooden partition, makes it rub into the round and mellow shape of tight knot; This continuous kneading machine for tea is a kind of structure tea manufacturing machine simple, easy and simple to handle, is adapted at Tea Processing streamline uses, solves a difficult problem of kneading operation serialization.

Description

A kind of continuous kneading machine for tea
(1) technical field
The utility model relates to a kind of continuous kneading machine for tea.
(2) background technology
Kneading is a process very important in primary processing of tea processing, and its quality determines into the quality of tea quality.At present, tealeaves to knead principle substantially identical, all allow (or withering) leaf group that completes utilize toggle drive rub barrel on kneading disk, do at the uniform velocity parallel circular motion kneading in space of be made up of rub barrel, gland and kneading disk, be subject to the compound action of the multi-direction power of rub barrel, gland, kneading disk, rib bone and leaf group self, it is made to rub into round and mellow streak of tight knot along respective blade master pulse, simultaneously that leaf cell is broken, thus complete the process of kneading.The structure of kneading machine is also similar, is made up of transmission mechanism, countershaft device, tray device and pressue device 4 major parts.The power of motor is delivered on main shaft by deceleration device and gear train, drives rub barrel to rotate on the kneading disk being furnished with rib bone.Knead in process, pressure adjusting is realized by the lifting of the motion control gland of screw mandrel and nut.Upper and lower the floating of gland is controlled by spring.Tealeaves drops into wherein from the top of rub barrel, kneads complete tealeaves and discharges from the door for discharging tea of kneading disk central authorities.
Existing automatic kneading twister changes the spring pressurization of gland into constant Pneumatic Pressure on traditional cylinder dish structure kneading machine basis, exert pressure to tealeaves through gland with cylinder, the size of cylinder pressure is then regulated by corresponding magnetic valve, reversal valve and pressure regulator valve; Programmable logic controller (PLC) technology is adopted to the dynamics and the control of duration of kneading pressurization; Time reinforced, rising, unlatching and the closedown after feed in raw material of gland and decline in frame for movement, adopt self-driven column screw mandrel and helicla flute guide frame, and the order of action is subject to PLC controls; In order to the water-removing leaves reasonable quantity dropped at every turn, have employed belt and claim to control conveying quantity.In order to the water-removing leaves in being claimed by belt drops in rub barrel accurately, do not make it leak outside, have employed proximity transducer and with the main power plant technology of magnetic brake; Knead and terminate as realizing automatic leafing, have employed the pneumatic rotary cylinder by PLC controls and the automatic door for discharging tea with mechan-amplifier device.
Can show that traditional kneading machine exists following problem by above-mentioned operation principle and structure: (1) kneads quality instability: at present, the kneading machine of bucket dish structure is kneaded based on unit, throw leaf without metering device, knead without time set, the opportunity of pressurization and pressing time are without Electromechanical Control, completely by manual operation, judgement, randomness is very large.Though be with batch water-removing leaves, it is each variant to knead quality, causes into quality of sampling tea uneven.(2) efficiency is not high: the kneading machine of bucket dish structure, and its material loading, adjustment pressure and blanking are all by manual operation, and efficiency is lower.Meanwhile, the kneading machine of bucket dish structure is discontinuous operation, can only one barrel of one barrel kneads, and the serialization of operation is kneaded in very difficult realization, and work efficiency is low, and rub barrel gas permeability is bad, easily forms vexed rubbing, the easy conglomeration of tealeaves, needs increase by procedure one to deblock operation after kneading.(3 can not adapt to streamline, automated production.
Can show that automatic kneading twister exists following problem from above-mentioned describing: the high-tech content of (1) complete equipment control system is very high, and equipment body is huge, thus cost, price are also high accordingly; (2) a whole set of operation, control system are very complicated, require very high to the cultural quality of operation, maintenance personal.
(3) summary of the invention
Technical problem to be solved in the utility model be to provide a kind of tea rolling quality homogeneous, continuous prodution, structure continuous kneading machine for tea simple, easy and simple to handle can be realized.
A kind of continuous kneading machine for tea, comprises frame, twisting device, central motor, parallel-crank mechanism;
Described twisting device comprises rubs plate and knead lid, kneads lid and is positioned at and rubs above plate;
Described parallel-crank mechanism comprises: transmission mechanism, initiatively bent axle, from dynamic crankshaft, motor rack;
Described plate of rubbing is that block is dull and stereotyped, with the position of kneading lid range of operation and matching on flat board, is provided with and is uniformly distributed protruding pattern; Rub and scope center kneaded by plate have a hole, do discharging opening.
Described lid of kneading is made up of cover plate, spiral stator muscle, charging aperture; Spiral stator muscle spirals on the cover board, kneads lid edge and is provided with horn mouth and does charging aperture; Knead lid center, be provided with connector and propeller shaft couplings.
Described cover plate, spiral stator muscle, the long and narrow revolution space rubbing plate composition are formed kneads district.
Described plate of rubbing is fixed in frame, transmission mechanism, initiatively bent axle, driven crankshaft installed in frame, motor rack by initiatively bent axle, from dynamic crankshaft with rub plate and be flexibly connected; Knead lid to connect with central motor, central motor is arranged on motor rack; Rub plate to maintain static, knead to cover to do under driving at central motor, parallel-crank mechanism and rotate and the multiple platform motion of at the uniform velocity planar circumferential motion.
The plate of rubbing of the utility model continuous kneading machine maintains static, knead cover central motor, parallel-crank mechanism drive under do rotate and at the uniform velocity planar circumferential motion compound motion; Tealeaves from green-keeping machine out, fall rubbing edge, plate one place, under the effect of kneading lid, tealeaves enters charging aperture, and tealeaves is in twisting device, be subject to cover plate, spiral stator muscle, protruding pattern and rub rubbing of wooden partition, loose tealeaves is rubbed tightly gradually, makes it rub into the round and mellow shape of tight knot, and cell rupture, suitably rub tea delivery juice, complete the process of kneading afterwards, through discharge hole for discharge.Finish using, can pull down and knead lid, to rubbing plate, knead lid and clean.
(4) accompanying drawing explanation
Fig. 1 is the structural representation of continuous kneading machine for tea described in embodiment.Fig. 2 is for kneading the schematic top plan view of lid described in embodiment.
(5) detailed description of the invention
Below in conjunction with embodiment, the utility model is further illustrated, but protection domain of the present utility model is not limited to this.
With reference to Fig. 1, a kind of continuous kneading machine for tea, comprises frame 1, twisting device 2, central motor 3, parallel-crank mechanism 4;
Described twisting device 2 comprises to be rubbed plate 5 and kneads lid 6, kneads lid 6 and is positioned at and rubs above plate 5;
Described parallel-crank mechanism 4 comprises: transmission mechanism 7, initiatively bent axle 8, from dynamic crankshaft 9, motor rack 10:
Described plate 5 of rubbing is that block is dull and stereotyped, with the position of kneading lid 6 range of operation and matching on flat board, is provided with and is uniformly distributed protruding reticulation patterns 11; Rub and scope center kneaded by plate 5 have a circular hole, do discharging opening 12;
With reference to Fig. 2, it is two feeding structures that described one kneads lid 6, is made up of cover plate 13, two spiral stator muscle 14, two charging apertures 15; Spiral stator muscle 14 spirals on cover plate 13, kneads lid 6 edge and is provided with horn mouth and does charging aperture 15; Knead lid 6 center to be provided with connector 16 and to connect with power transmission shaft 17;
Described cover plate 13, spiral stator muscle 14, rub long and narrow revolution space that plate 5 forms and form and knead district 18.
Described plate 5 of rubbing is fixed in frame 1, transmission mechanism 7, initiatively bent axle 8, is arranged on frame 1 from dynamic crankshaft 9, motor rack 10 by initiatively bent axle 8, from dynamic crankshaft 9 with rub plate 5 and be flexibly connected; Knead lid 6 to connect with central motor 3, central motor 3 is arranged on motor rack 10; Rub plate 5 to maintain static, knead lid 6 central motor 3, parallel-crank mechanism 4 drive under do rotate and at the uniform velocity planar circumferential motion compound motion.
The plate 5 of rubbing of the utility model continuous kneading machine maintains static, knead lid 6 central motor 3, parallel-crank mechanism 4 drive under do rotate and at the uniform velocity planar circumferential motion compound motion; Tealeaves from green-keeping machine out, fall rubbing edge, plate one place, under the effect of kneading lid 6, tealeaves enters charging aperture 15, tealeaves cover plate 13, spiral stator muscle 14, rub plate 5 form knead in district 18, be subject to cover plate 13, spiral stator muscle 14, protruding reticulation patterns 11 and rub rubbing of plate 5 wall, loose tealeaves is made to crumple into the round and mellow shape of tight knot gradually, and cell rupture, suitably rub tea delivery juice, complete the process of kneading afterwards, through discharging opening 12 discharging.Finish using, can pull down and knead lid 6, to rubbing plate 5, knead lid 6 and clean.
Finally; it should be noted that; above embodiment is only the more representational example of the utility model; obvious the technical solution of the utility model is not limited to above-described embodiment; many distortion can also be had; all distortion that those of ordinary skill in the art can directly derive from content disclosed in the utility model or associate, all should think protection domain of the present utility model.

Claims (1)

1. a continuous kneading machine for tea, comprises frame, twisting device, central motor, parallel-crank mechanism;
It is characterized in that:
Described twisting device comprises rubs plate and knead lid, kneads lid and is positioned at and rubs above plate;
Described parallel-crank mechanism comprises: transmission mechanism, initiatively bent axle, from dynamic crankshaft, motor rack;
Described plate of rubbing is that block is dull and stereotyped, with the position of kneading lid range of operation and matching on flat board, is provided with and is uniformly distributed protruding pattern; Rub and scope center kneaded by plate have a hole, do discharging opening;
Described lid of kneading is made up of cover plate, spiral stator muscle, charging aperture; Spiral stator muscle spirals on the cover board, kneads lid edge and is provided with horn mouth and does charging aperture; Knead lid center and be provided with connector and propeller shaft couplings;
Described plate of rubbing is fixed in frame, transmission mechanism, initiatively bent axle, driven crankshaft installed in frame, motor rack by initiatively bent axle, from dynamic crankshaft with rub plate and be flexibly connected; Knead lid to connect with central motor, central motor is arranged on motor rack; Rub plate to maintain static, knead cover central motor, parallel-crank mechanism drive under do rotate and at the uniform velocity planar circumferential motion compound motion.
CN201520116232.3U 2015-02-12 2015-02-12 A kind of continuous kneading machine for tea Expired - Fee Related CN204499346U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520116232.3U CN204499346U (en) 2015-02-12 2015-02-12 A kind of continuous kneading machine for tea

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520116232.3U CN204499346U (en) 2015-02-12 2015-02-12 A kind of continuous kneading machine for tea

Publications (1)

Publication Number Publication Date
CN204499346U true CN204499346U (en) 2015-07-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106417717A (en) * 2016-12-28 2017-02-22 梧州市雅正农业科技有限公司 Forming equipment for preparing Liupao tea
CN108782843A (en) * 2018-06-28 2018-11-13 余庆县正泰茶业发展有限公司 A kind of processing unit (plant) of black tea

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106417717A (en) * 2016-12-28 2017-02-22 梧州市雅正农业科技有限公司 Forming equipment for preparing Liupao tea
CN108782843A (en) * 2018-06-28 2018-11-13 余庆县正泰茶业发展有限公司 A kind of processing unit (plant) of black tea

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150729

Termination date: 20170212

CF01 Termination of patent right due to non-payment of annual fee