CN106135504A - A kind of double dynamic multilamellar continuous kneading machine for tea - Google Patents
A kind of double dynamic multilamellar continuous kneading machine for tea Download PDFInfo
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- CN106135504A CN106135504A CN201510186110.6A CN201510186110A CN106135504A CN 106135504 A CN106135504 A CN 106135504A CN 201510186110 A CN201510186110 A CN 201510186110A CN 106135504 A CN106135504 A CN 106135504A
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Abstract
The present invention relates to a kind of double dynamic multilamellar continuous kneading machine for tea, including frame, twisting device, central motor, pressing mechanism, parallel-crank mechanism；Twisting device includes overpaying to be kneaded lid and rubs plate, overpays and kneads lid and rub plate and become upper and lower arranged in parallel；Every pair is kneaded lid with the relative position rubbing plate is to knead lid to be positioned at and rub above plate；Multilamellar is rubbed plate and is arranged on the swing span of parallel-crank mechanism；Multilamellar is kneaded lid and is arranged on the power transmission shaft of pressing mechanism, and multilamellar is kneaded lid and is connected with central motor by pressing mechanism；Multiple plates of rubbing do at the uniform velocity planar circumferential motion under parallel-crank mechanism drives, multiple knead to cover do and rotate and upper and lower reciprocal compound motion under central motor, pressing mechanism drive.This pair of dynamic multilamellar continuous kneading machine for tea simple in construction, easy and simple to handle, it is possible to fully to knead, solve Tea Processing streamline and knead a difficult problem for operation serialization.Adjust parallel-crank mechanism and the rotating speed of central motor, it is also possible to rub out granular green tea.
Description
(1) technical field
The present invention relates to a kind of double dynamic multilamellar continuous kneading machine for tea.
(2) background technology
Kneading is a process particularly important in primary processing of tea processing, and its quality determines into the quality of tea quality.
At present, Folium Camelliae sinensis to knead principle essentially identical, be all to allow (or withering) leaf that completes roll into a ball by rub barrel, gland and kneading disk group
Become knead space utilizes toggle drive rub barrel on kneading disk, do the most parallel circular motion, by rub barrel,
The compound action of the multi-direction power of gland, kneading disk, rib bone and leaf group self so that it is rub into tight knot along respective blade master pulse
Round and mellow is streak, is crushed by leaf cell simultaneously, thus completes the process of kneading.The structure of kneading machine is the most similar, by
Drive mechanism, countershaft device, tray device and 4 major part compositions of pressue device.The power of motor is by slowing down
Device and gear train are delivered on main shaft, drive rub barrel to rotate on the kneading disk being disposed with rib bone.During kneading,
Pressure is adjusted and is realized by the lifting of the motor control gland of screw mandrel and nut.The upper and lower floating of gland is by spring control.
Folium Camelliae sinensis puts into wherein from the top of rub barrel, kneads complete Folium Camelliae sinensis and discharges from the door for discharging tea of kneading disk central authorities.
Existing automatic kneading twister is to change the spring pressurization of gland into perseverance on the basis of traditional cylinder dish structure kneading machine
Fixed Pneumatic Pressure, presses to Folium Camelliae sinensis through gland with cylinder, and the size of cylinder pressure is then by corresponding electromagnetic valve, commutation
Valve and pressure regulator valve are adjusted；The dynamics and the control of persistent period kneading pressurization is used programmable logic controller (PLC) skill
Art；During charging, the rising of gland, open and fed after closedown and declining use self-driven in frame for movement
Column screw mandrel and helicla flute guide frame, and the order of action is by PLC controls；In order to put into every time
Water-removing leaves reasonable quantity, have employed belt and claims to control conveying quantity.Rub in order to the water-removing leaves in being claimed by belt puts into accurately
In Tong, do not make it leak outside, have employed proximity transducer the main power plant technology with magnetic brake；Knead end for real
Now automatically leafing, have employed by PLC controls pneumatic rotary cylinder and with mechan-amplifier device from
Dynamic door for discharging tea.
Can be shown that tradition kneading machine there is problems in that (1) kneads quality by above-mentioned operation principle and structure unstable
Fixed: at present, the kneading machine of bucket dish structure is kneaded based on unit, throwing leaf, without metering device, is kneaded without time set, is added
The opportunity of pressure and pressing time, without Electromechanical Control, the most manually operate, judge, randomness is the biggest.Though completing with batch
Leaf, but it is each variant to knead quality, causes into quality of sampling tea uneven.(2) inefficient: kneading of bucket dish structure
Machine, its feeding, adjustment pressure and blanking the most manually operate, inefficient.Meanwhile, between the kneading machine of bucket dish structure is
Knock off work, can only one barrel of one barrel kneads, be difficulty with kneading the serialization of operation, work efficiency is low, and rub barrel breathability is bad,
Easily form vexed rubbing, the easy conglomeration of Folium Camelliae sinensis, need after kneading to increase one procedure-operation of deblocking.(3) stream is not adapted to
Waterline, automated production.
Can draw from above-mentioned narration automatic kneading twister there is problems in that (1) complete equipment body huge,
Structure is complicated, thus cost, price are the highest；(2) a whole set of operation, control system are the most complicated, to operation,
The cultural quality of maintainer requires the highest.
(3) summary of the invention
The technical problem to be solved is to provide one, and tea rolling quality is homogeneous, can realize continuous metaplasia
Product, simple in construction, continuous kneading machine for tea easy and simple to handle.
A kind of double dynamic multilamellar continuous kneading machine for tea, including frame, twisting device, central motor, pressing mechanism,
Parallel-crank mechanism；
Described twisting device includes overpaying to be kneaded lid and rubs plate, overpays and kneads lid and rub plate and become upper and lower arranged in parallel；
Every pair is kneaded lid with the relative position rubbing plate is to knead lid to be positioned at and rub above plate, kneads lid and is arranged on pressing mechanism power transmission shaft
On, rub plate and be arranged on the swing span of parallel-crank mechanism；
Described lid of kneading is divided into outer feed type and interior feed type by the difference of gating location；
Described outer feed type is kneaded lid and is made up of cover plate, spiral stator muscle, charging aperture, feed hopper, spiral stator
Muscle spirals on the cover board, and cover plate and Folium Camelliae sinensis contact portion are provided with the shallow stricture of vagina of increasing friction force, knead lid edge and are provided with horn mouth
Doing charging aperture, feed hopper is enclosed within kneads lid periphery；Knead and cover in center and propeller shaft couplings；
Described interior feed type is kneaded lid and is made up of cover plate, spiral stator muscle, charging aperture, and spiral stator muscle spirals
On cover plate, cover plate and Folium Camelliae sinensis contact portion are provided with the shallow stricture of vagina of increasing friction force, knead and are provided with horn mouth in the middle part of lid and do charging aperture；
Knead and cover in center and propeller shaft couplings；The spiral stator muscle rotation direction that interior feed type kneads lid is contrary with outer feed type；
The arrangement mode kneading lid in described twisting device is: outer feed type kneads lid and interior feed type is kneaded lid and handed over
For arrangement；
Described plate of rubbing is block flat board, and flat board is provided with muscle, forms surface reliefs；Rub and knead in scope on plate
The heart has a hole, does discharging opening or power transmission shaft through mouth.When interior feed type is kneaded and covered at orlop, match therewith
Rub not perforate on plate.
Described pressing mechanism is connected with central motor, and central motor, pressing mechanism are arranged in frame；By press
The effect of structure is to drive to knead to cover to do upper and lower reciprocal motion；
Described parallel-crank mechanism includes: drive mechanism, actively bent axle, from dynamic crankshaft, multilamellar swing span；
Described multilamellar rubs that plate is upper and lower to be installed in parallel on multilamellar swing span, drive mechanism, actively bent axle, driven
Crankshaft installed is in frame, and multilamellar swing span passes through active bent axle, is flexibly connected with frame from dynamic crankshaft；Described central authorities
Motor, pressing mechanism are arranged in frame, and pressing mechanism is connected with central motor；Multilamellar is kneaded lid and is arranged on pressing mechanism
On power transmission shaft, it is connected with central motor by pressing mechanism；Multilamellar is rubbed plate and is done the most flat under parallel-crank mechanism drives
Face circular motion, multilamellar is kneaded to cover to do under central motor, pressing mechanism drive and is rotated and upper and lower reciprocal compound motion.
The twisting device of the double dynamic multilamellar continuous kneading machine of the present invention includes overpaying to be kneaded lid and rubs plate, every pair knead lid and
Rub plate constitute knead district, outside feed type knead lid and rub plate composition knead in district, Folium Camelliae sinensis is from the charging kneading lid edge
Mouth enters and kneads district, from the discharge hole for discharge at Rou Ban center；Interior feed type knead lid and rub plate composition knead in district,
Folium Camelliae sinensis enters from the charging aperture kneading lid center and kneads district, from rubbing edges of boards edge discharging；Folium Camelliae sinensis from green-keeping machine out, enters
The first district of kneading on upper strata, Folium Camelliae sinensis is kneaded in district just, is kneaded cover plate, spiral stator muscle, rubs plate and rub on plate protruding
The rubbing of decorative pattern, extrude, make loose Folium Camelliae sinensis slightly crumple tightly, Folium Camelliae sinensis volume-diminished；Under natural gravity effect, Folium Camelliae sinensis
Falling into next floor and knead district, during next floor is, (or eventually) kneads district, Folium Camelliae sinensis in (or eventually) knead in district, be subject to
To kneading cover plate, spiral stator muscle, rubbing plate and rub the rubbing of protruding pattern on plate, extrude, make Folium Camelliae sinensis rubbing tight further
Real, Folium Camelliae sinensis volume reduces further, progressively kneads shaping；Under natural gravity effect, Folium Camelliae sinensis falls into orlop and kneads district,
Orlop is for kneading district eventually, and Folium Camelliae sinensis is kneaded in district whole, is kneaded cover plate, spiral stator muscle, rubs plate and rub plate epirelief
Playing the rubbing of decorative pattern, extrude, make Folium Camelliae sinensis crumple consolidation further, Folium Camelliae sinensis volume reduces further so that it is rub into tight knot
Round and mellow shape, and cell rupture, suitably rub out tea juice, complete the process of kneading afterwards.
The beneficial effects of the present invention is: simple in construction, easy and simple to handle, a machine just can be sufficiently complete
Knead, it is achieved that continuous kneading, solve Tea Processing streamline and knead a difficult problem for operation serialization.Adjust parallel four limits
Shape mechanism and the rotating speed of central motor, it is also possible to rub out granular green tea.
(4) accompanying drawing explanation
Fig. 1 is the structural representation of double dynamic multilamellar continuous kneading machine for tea described in embodiment, and Fig. 2 is described in embodiment
Outer feed type kneads lid schematic diagram, and Fig. 3 is that described in embodiment, interior feed type kneads lid schematic diagram.
(5) detailed description of the invention
Below in conjunction with embodiment, the present invention is further described, but protection scope of the present invention is not limited to this.
With reference to Fig. 1, a kind of double dynamic four layers of continuous kneading machine for tea, including frame 1, twisting device 2, central motor
3, pressing mechanism 4, parallel-crank mechanism 5；
Described twisting device 2 includes that four pairs are kneaded lid 6 and rub plate 7, four pairs knead lid 6 and rub plate 7 become to go up,
Under arranged in parallel；Knead lid 6 and the relative position rubbing plate 7 is to knead to cover 6 and be positioned at and rub above plate 7 for every pair；
Described lid 6 of kneading is divided into outer feed type 8 and interior feed type 9 by the difference of gating location；
With reference to Fig. 2, described outer feed type kneads lid 8 by 11, two chargings of 10, two spiral stator muscle of cover plate
Mouth 12, feed hopper 13 are constituted, and spiral stator muscle 11 spirals on cover plate 10, and cover plate 10 is provided with Folium Camelliae sinensis contact portion
The shallow stricture of vagina of increasing friction force, kneads lid edge and is provided with two horn mouths and does charging aperture 12, and feed hopper 13 is enclosed within to be kneaded outside lid
Enclose；Knead to cover and couple with power transmission shaft 14 in center；
With reference to Fig. 3, described interior feed type kneads lid 9 by 11, two chargings of 10, two spiral stator muscle of cover plate
Mouth 15 is constituted, and spiral stator muscle 11 spirals on cover plate 10, and cover plate 10 and Folium Camelliae sinensis contact portion are provided with increasing friction force
Shallow stricture of vagina, knead and be provided with horn mouth in the middle part of lid and do charging aperture 15；Knead to cover and couple with power transmission shaft 14 in center；Inside enter
Spiral stator muscle 11 rotation direction that material formula kneads lid 9 is contrary with outer feed type；
The arrangement mode kneading lid 6 in described twisting device 2 is: the superiors are that outer feed type kneads lid 8, the
Two layers is that interior feed type kneads lid 9, and third layer is that outer feed type kneads lid 8, and orlop is that interior feed type kneads lid 9；
Described plate 7 of rubbing is block flat board, and flat board is provided with muscle, forms surface reliefs 16；Rub and knead on plate 7
Scope center has a hole, does discharging opening 17 or power transmission shaft through hole.When interior feed type knead lid 9 at orlop time,
Match therewith rubs not perforate on plate 7.
Described pressing mechanism 4 is connected with central motor 3, and central motor 3, pressing mechanism 4 are arranged on frame 1
On；The effect of pressing mechanism 4 is to drive to knead lid and 6 do upper and lower reciprocal motion；
Described parallel-crank mechanism 5 includes: drive mechanism 18, actively bent axle 19, from dynamic crankshaft 20, many
Layer swing span 21；
Described multilamellar rubs that plate 7 is upper and lower to be installed in parallel on multilamellar swing span 21, drive mechanism 18, the most bent
Axle 19, be arranged on frame 1 from dynamic crankshaft 20, multilamellar swing span 21 by actively bent axle 19, from dynamic crankshaft 20 with
Frame 1 is flexibly connected；Described central motor 3, pressing mechanism 4 are arranged in frame 1, pressing mechanism 4 and central authorities
Motor 3 connects；Multilamellar is kneaded lid 6 and is arranged on pressing mechanism 4 power transmission shaft 14, by pressing mechanism 4 and central authorities' electricity
Machine 3 connects；Multilamellar is rubbed plate 7 and is done at the uniform velocity planar circumferential motion under parallel-crank mechanism 5 drives, and multilamellar kneads lid 6
Do under central motor 3, pressing mechanism 4 drive and rotate and upper and lower reciprocal compound motion.
The twisting device 2 of the double dynamic multilamellar continuous kneading machine of the present embodiment includes that four pairs are kneaded lid 6 and rub plate 7, every pair
Knead lid 6 and rub plate 7 constitute knead district 22；Folium Camelliae sinensis from green-keeping machine out, fall into the superiors outer enter formula knead lid 8
Rubbing on plate 7 in feed hopper 13, Folium Camelliae sinensis enters from the charging aperture 12 kneading lid 8 edges and kneads district 22, from rubbing plate 7
The discharging opening 17 at center out, under natural gravity effect, enter in falling into the second layer formula knead lid 9 in the middle part of expose rub
On plate 7, Folium Camelliae sinensis enters from the charging aperture 15 kneaded in the middle part of lid 9 and kneads district 22, from rubbing plate 7 edge out, at nature
Under action of gravity, fall into enter outside third layer formula knead lid 8 feed hoppers 13 in rub on plate 7, Folium Camelliae sinensis from knead lid 8 limits
The charging aperture 12 of edge enters and kneads district 22, from rubbing the discharging opening 17 at plate 7 center out, under natural gravity effect, falls
Enter to enter in the 4th layer formula knead lid 9 in the middle part of breach expose rub on plate 7, Folium Camelliae sinensis from knead lid 9 in the middle part of charging aperture 15
District 22 is kneaded in entrance, from rubbing plate 7 edge out, completes to knead；Folium Camelliae sinensis is in kneading district 22, by cover plate 10, spiral shell
Rotation stator muscle 11, rub the rubbing of plate 7 and protruding pattern 16, extrude, make loose Folium Camelliae sinensis rub tightly, Folium Camelliae sinensis volume
Progressively reduce, finally make it rub into the shape that tight knot is round and mellow, and cell rupture, suitably rub out tea juice.
The beneficial effects of the present invention is: simple in construction, easy and simple to handle, a machine just can be sufficiently complete
Knead, it is achieved that continuous kneading, solve Tea Processing streamline and knead a difficult problem for operation serialization.Adjust parallel four limits
Shape mechanism and the rotating speed of central motor, it is also possible to rub out granular green tea.
Finally, it should be noted that above example is only the more representational example of the present invention, it is clear that the skill of the present invention
Art scheme is not limited to above-described embodiment, it is also possible to have many deformation, and those of ordinary skill in the art can be public from the present invention
All deformation that the content opened directly derives or associates, are all considered as protection scope of the present invention.
Claims (8)
1. double dynamic multilamellar continuous kneading machine for tea, including frame, twisting device, central motor, pressing mechanism, parallelogram
Mechanism；
It is characterized in that:
Described twisting device includes overpaying to be kneaded lid and rubs plate, overpays and kneads lid and rub plate and become upper and lower arranged in parallel；Knead lid for every pair
It is to knead lid to be positioned at and rub above plate with the relative position rubbing plate, kneads lid and be arranged on pressing mechanism power transmission shaft, rub plate and be arranged on flat
On the swing span of row quadrangular mechanism；
Described lid of kneading is divided into outer feed type and interior feed type by the difference of gating location；
The arrangement mode kneading lid in described twisting device is: outer feed type knead lid and interior feed type knead lid alternately arranged；
Described pressing mechanism is connected with central motor, and central motor, pressing mechanism are arranged in frame；The effect of pressing mechanism is band
Dynamic lid of kneading does upper and lower reciprocal motion；
Described parallel-crank mechanism includes: drive mechanism, actively bent axle, from dynamic crankshaft, multilamellar swing span；
Described multilamellar rubs that plate is upper and lower to be installed in parallel on multilamellar swing span, and drive mechanism, actively bent axle, driven crankshaft installed are at machine
On frame, multilamellar swing span passes through active bent axle, is flexibly connected with frame from dynamic crankshaft；Described central motor, pressing mechanism are pacified
Being contained in frame, pressing mechanism is connected with central motor；Multilamellar is kneaded lid and is arranged on pressing mechanism power transmission shaft, by by press
Structure is connected with central motor；Multilamellar is rubbed plate and is done at the uniform velocity planar circumferential motion under parallel-crank mechanism drives, and multilamellar is kneaded and covered
Central motor, pressing mechanism do under driving and rotate and upper and lower reciprocal compound motion.
Continuous kneading machine for tea the most according to claim 1, it is characterised in that: described outer feed type kneads lid by cover plate, spiral shell
Rotation stator muscle, charging aperture, feed hopper are constituted, and spiral stator muscle spirals on the cover board, and cover plate and Folium Camelliae sinensis contact portion are provided with increase
The shallow stricture of vagina of frictional force, kneads lid edge and is provided with horn mouth and does charging aperture, and feed hopper is enclosed within kneads lid periphery；Knead and cover in center
With propeller shaft couplings.
Continuous kneading machine for tea the most according to claim 1, it is characterised in that: described interior feed type kneads lid by cover plate, spiral shell
Rotation stator muscle, charging aperture are constituted, and spiral stator muscle spirals on the cover board, and cover plate and Folium Camelliae sinensis contact portion are provided with increasing friction force
Shallow stricture of vagina, kneads and is provided with horn mouth in the middle part of lid and does charging aperture；Knead and cover in center and propeller shaft couplings；Interior feed type kneads lid
Spiral stator muscle rotation direction is contrary with outer feed type.
Continuous kneading machine for tea the most according to claim 1, it is characterised in that: described plate of rubbing is block flat board, and flat board is provided with
Muscle, forms surface reliefs；Rub and knead scope center on plate and have a hole, do discharging opening or power transmission shaft through mouth.When interior
Feed type is kneaded and is covered when orlop, and match therewith rubs not perforate on plate.
5. a twisting device, kneads lid including overpaying and rubs plate, it is characterised in that: overpay and knead lid and rub plate and become upper and lower parallel
Row；Every pair is kneaded lid with the relative position rubbing plate is to knead lid to be positioned at and rub above plate；Described kneads lid by gating location not
With being divided into outer feed type and interior feed type；The arrangement mode kneading lid in described twisting device is: outer feed type kneads lid with interior
It is alternately arranged that feed type kneads lid.
6. rub plate for one kind, it is characterised in that: described plate of rubbing is block flat board, and flat board is provided with muscle, forms surface reliefs；Rub plate
On knead scope center and have a hole, do discharging opening or power transmission shaft through mouth.When interior feed type is kneaded and is covered at orlop, with
Match rub not perforate on plate.
7. outer feed type kneads a lid, is made up of cover plate, spiral stator muscle, charging aperture, feed hopper, it is characterised in that: described
Spiral stator muscle spirals on the cover board, and cover plate and Folium Camelliae sinensis contact portion are provided with the shallow stricture of vagina of increasing friction force, knead lid edge and are provided with loudspeaker
Mouth does charging aperture, and feed hopper is enclosed within kneads lid periphery；Knead and cover in center and propeller shaft couplings.
8. in, feed type kneads a lid, is made up of cover plate, spiral stator muscle, charging aperture, it is characterised in that: described spiral stator
Muscle spirals on the cover board, and cover plate and Folium Camelliae sinensis contact portion are provided with the shallow stricture of vagina of increasing friction force, knead be provided with in the middle part of lid horn mouth do into
Material mouth；Knead and cover in center and propeller shaft couplings；The spiral stator muscle rotation direction that interior feed type kneads lid is contrary with outer feed type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510186110.6A CN106135504A (en) | 2015-04-13 | 2015-04-13 | A kind of double dynamic multilamellar continuous kneading machine for tea |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510186110.6A CN106135504A (en) | 2015-04-13 | 2015-04-13 | A kind of double dynamic multilamellar continuous kneading machine for tea |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106135504A true CN106135504A (en) | 2016-11-23 |
Family
ID=58058522
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510186110.6A Withdrawn CN106135504A (en) | 2015-04-13 | 2015-04-13 | A kind of double dynamic multilamellar continuous kneading machine for tea |
Country Status (1)
| Country | Link |
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| CN (1) | CN106135504A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107410558A (en) * | 2017-07-28 | 2017-12-01 | 贵州茗之天下茶业有限公司 | Cartridge type kneading machine |
| CN108782843A (en) * | 2018-06-28 | 2018-11-13 | 余庆县正泰茶业发展有限公司 | A kind of processing unit (plant) of black tea |
| CN109042983A (en) * | 2018-08-28 | 2018-12-21 | 马文桂 | A kind of continuous kneading machine |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103843918A (en) * | 2012-12-02 | 2014-06-11 | 马文桂 | Continuous double-layer tea rolling machine |
| CN204616954U (en) * | 2015-04-13 | 2015-09-09 | 马文桂 | A kind of two dynamic multilayer continuous kneading machine for tea |
-
2015
- 2015-04-13 CN CN201510186110.6A patent/CN106135504A/en not_active Withdrawn
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103843918A (en) * | 2012-12-02 | 2014-06-11 | 马文桂 | Continuous double-layer tea rolling machine |
| CN204616954U (en) * | 2015-04-13 | 2015-09-09 | 马文桂 | A kind of two dynamic multilayer continuous kneading machine for tea |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107410558A (en) * | 2017-07-28 | 2017-12-01 | 贵州茗之天下茶业有限公司 | Cartridge type kneading machine |
| CN108782843A (en) * | 2018-06-28 | 2018-11-13 | 余庆县正泰茶业发展有限公司 | A kind of processing unit (plant) of black tea |
| CN109042983A (en) * | 2018-08-28 | 2018-12-21 | 马文桂 | A kind of continuous kneading machine |
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Application publication date: 20161123 |