A kind of Double-layer tea continuous kneading machine
(1) technical field
The present invention relates to a kind of Double-layer tea continuous kneading machine.
(2) background technology
It is a process particularly important during primary processing of tea is processed to knead, and its quality determines into the quality of tea quality.
The structure of current continuous kneading machine for tea:Including frame, twisting device and drive mechanism, described twisting device includes charging
Bucket, sweeping through the material device, core, shell and kneading disk are kneaded, feed hopper, sweeping through the material device are located at and knead above core, and sweeping through the material device is mounted in feed hopper, is rubbed
Twist with the fingers core to be mounted in the space of shell and kneading disk composition, kneading disk is located at and kneads below core, and discharging opening is located at kneading disk bottom, in discharging opening
The heart deviates kneading disk center;Feed hopper is the recessed big disk in a centre, and bottom is charging aperture, and top is provided with the protection of annular
Circle.Feed hopper is fixedly connected with frame;Sweeping through the material device is made up of one piece of arc and one flat plate, and sweeping through the material device is fixed on transmission
On axle and with drive axis;Feed hopper and sweeping through the material device constitute just area of the group of being twisted into, Folium Camelliae sinensis in the presence of leaf device arc is swept, quilt
The first group of being twisted into;Knead core to be made up of convex disk under a cone and a centre, knead core upper cone body and bottom circle
It is additionally provided between disk in the middle part of transition, kneads core top and middle part is provided with spiral guide-leaf plate, kneads core bottom and be provided with spiral stator muscle;
Shell is made up of a frustum of a cone and an annulus, and the frustum of a cone, annulus vertically to point, are made up of left and right two halves, on shell
Have connecting plate to be hinged with frame, the bearing pin rotating opening that shell can be in frame, outer casing inner wall be provided be vertically arranged rub muscle,
Rub muscle to be circumferentially uniformly distributed;Knead core top and shell is constituted and rubs transition region, Folium Camelliae sinensis are kneading pushing away for core spiral guide-leaf plate
Further rubbed under dynamic, conveyed;Kneading disk is the recessed disk in a centre, and off-centered discharging opening is arranged at kneading disk bottom,
Kneading disk has the edge of protrusion, is hinged with frame in edge, and kneading disk can be opened downwards;There is the semi-round ball of uniform arrangement on kneading disk
Body;Kneading core bottom and formation zone being kneaded with kneading disk composition, Folium Camelliae sinensis are subject to spiral stator muscle, semicircle spheroid and knead core, kneading disk wall
Rub extruding so as to cell rupture extrude tea juice, complete the process of kneading, Jing discharge hole for discharge afterwards;Knead core upper end to set
There is power transmission shaft, frame is provided with transmission shafts bearing, and power transmission shaft is connected with drive mechanism.
Operation principle:The interval of entirely kneading of continuous kneading machine is divided into area of the first group of being twisted into, rubs transition region and knead shaping
Area, Folium Camelliae sinensis out, fall into the first area of the group of being twisted into being made up of feed hopper and sweeping through the material device, in the effect of sweeping through the material device arc from green-keeping machine
Under, then the Folium Camelliae sinensis tentatively group of being twisted into is rolled into by overcoat and rubbing in transition region of kneading that core top constitutes, Folium Camelliae sinensis from charging aperture
Further rubbed under the promotion of spiral guide-leaf plate, subsequently into by kneading disk and knead that core bottom constitutes knead shaping
Area, kneading formation zone, Folium Camelliae sinensis are by spiral stator muscle, semicircle spheroid and knead outer core, kneading disk inwall and rubbed extruding, make
Its cell rupture extrudes tea juice, completes the process of kneading, Jing discharge hole for discharge afterwards.Shell vertical to point, can open by left and right two halves
Open, kneading disk can be opened downwards, solve the problems, such as using rear cleaning, it is convenient to clean, make Tea Production more sanitation and hygiene.
The problem that current continuous kneading machine for tea is present:1. due to only kneading the single rotary motion of core, Folium Camelliae sinensis quilt
The time kneaded is too short, it is impossible to sufficiently kneaded.2. the Folium Camelliae sinensis growth strip that the kneading machine of this structure is kneaded out,
Long rope is twisted into easily.3. the kneading machine needs 2~3 of this structure are used in series and can be only achieved promising result.
(3) content of the invention
The technical problem to be solved is that a kind of tea rolling quality of offer is homogeneous, is capable of achieving continuous metaplasia
Product, the Double-layer tea continuous kneading machine of simple, convenient cleaning.
A kind of Double-layer tea continuous kneading machine, including:Frame, twisting device, drive mechanism one, hoistable platform, parallel four
Bian Xing mechanisms, gangbar, elevating mechanism;Described twisting device includes:Helical disk, upper kneading disk, knead core, knead core housing and
Main kneading disk;Helical disk, upper kneading disk be located at knead above core, helical disk is mounted in kneading disk, knead core be mounted in knead core housing and
In the space of main kneading disk composition, main kneading disk is located at and kneads below core, and main kneading disk center is provided with a circular hole and does discharging opening;Knead core
Shell is maintained static, and upper kneading disk and main kneading disk do at the uniform velocity planar circumferential motion, helical disk and is kneaded core and is rotated.
Described parallel-crank mechanism includes:Drive mechanism two, active bent axle, from dynamic crankshaft, main kneading disk frame, upper kneading disk
Frame, parallel-crank mechanism make main kneading disk and upper kneading disk produce at the uniform velocity planar circumferential motion.
Described helical disk by circular cone, cylinder, spiral sweep impeller and strengthen gusset constitute, circular cone is put upside down, the vertex of a cone to
Under, cylinder is provided with the middle of circular cone, spiral is swept impeller and is spiraled on taper seat, and spiral tray bottom is plane;Spiral is swept impeller and is stretched out
One section of circular arc of taper seat, does charging aperture.
Described helical disk vertically to point, can be dismantled, convenient to install and clean.
Described helical disk is fixed on power transmission shaft, and fortune is rotated under the drive of drive mechanism one with core is kneaded
It is dynamic.
Described upper kneading disk is that have the flat disk for being uniformly distributed protruding pattern above a bottom, and center is provided with one greatly
Circular hole.It is to increase frictional resistance, making to knead more abundant to arrange protruding pattern.
Described upper kneading disk is fixedly connected with upper kneading disk frame, and upper kneading disk frame is by being flexibly connected from dynamic crankshaft with frame.
Described upper kneading disk and helical disk constitute Chu Rousuo areas, the circular cone of helical disk is put upside down, the vertex of a cone downwards, make charging aperture
Space is larger, and inside space progressively reduces;Upper kneading disk does at the uniform velocity planar circumferential motion, and helical disk rotates, and Folium Camelliae sinensis are first
In Rou Suo areas, impeller, protruding pattern and circular cone inclined-plane, upper kneading disk inwall are swept by spiral and rubbed, loose Folium Camelliae sinensis is slightly rubbed with the hands
Rub tight, reduce Folium Camelliae sinensis volume.
Described core of kneading is made up of a cone and a flat disk, is kneaded core circular cone and is provided with spiral stator
Plate;Knead the flat disk of core and be provided with spiral stator muscle.
Described core housing of kneading is a frustum of a cone, and the frustum of a cone vertically to point, is made up of left and right two halves, has company on shell
Fishplate bar is connected with frame, and shell can be dismantled, and outer casing inner wall is provided with rubs muscle, rubs muscle and is circumferentially uniformly distributed.
Transition region is rubbed in described kneading core upper cone and knead core housing composition, is rubbing transition region, and Folium Camelliae sinensis are being rubbed
Further rubbed under the promotion for twisting with the fingers core spiral guide-leaf plate, conveyed.
Described main kneading disk is a flat disk, has equally distributed protruding pattern above main kneading disk bottom, and center is opened
There is a circular hole to do discharging opening.It is to increase frictional resistance, making to knead more abundant to arrange protruding pattern.
Main kneading disk is fixedly connected with main kneading disk frame, and main kneading disk frame passes through active bent axle, driven crankshaft mobility with hoistable platform
Connection.Main kneading disk can pass through the upper and lower ascending, descending of hoistable platform.
The described flat disk in core bottom of kneading kneads area with main kneading disk composition, and main kneading disk does at the uniform velocity planar circumferential motion,
Knead core to rotate, Folium Camelliae sinensis are by spiral stator muscle, protruding pattern and knead core, main kneading disk wall and rubbed extruding so as to
Cell rupture extrudes tea juice, completes the process of kneading, the discharge hole for discharge at the main kneading disk centers of Jing afterwards.
Further, the core upper end of kneading is provided with power transmission shaft, and frame is provided with transmission shafts bearing, power transmission shaft and transmission
Mechanism one is connected.
Described hoistable platform smoothly can be lifted, for adjusting behind the gap and convenient use of kneading core and main kneading disk
Cleaning.
Described upper kneading disk produces the motion of synchronous uniform velocity planar circumferential by gangbar and main kneading disk.
Described drive mechanism two, active bent axle, connect main kneading disk frame from dynamic crankshaft, on hoistable platform;Even
The driven crankshaft installed of kneading disk frame is connected in frame.
Described elevating mechanism bottom is fixed in frame, and top is connected with hoistable platform.
The interval of entirely kneading of double layer continuous kneading machine of the present invention is divided into Chu Rousuo areas, rubs transition region and knead area;Spiral shell
Capstan and knead core and rotate, upper kneading disk and main kneading disk do at the uniform velocity planar circumferential motion;Folium Camelliae sinensis out, are fallen into from green-keeping machine
Edge at upper kneading disk one, in the presence of helical disk, Folium Camelliae sinensis are swept up the Chu Cuosuo areas being made up of upper kneading disk and helical disk, Folium Camelliae sinensis
In Chu Rousuo areas, impeller, protruding pattern and circular cone inclined-plane, upper kneading disk inwall being swept by spiral and being rubbed, Folium Camelliae sinensis are tentatively rubbed
Rub with the hands;The outer space of helical disk is big, and inside space progressively reduces, and slightly rubbing is tight to make loose Folium Camelliae sinensis, and Folium Camelliae sinensis volume is reduced;So
Afterwards from the big hole at upper kneading disk center into by kneading core housing and rubbing in transition region of kneading that core upper cone constitutes, Folium Camelliae sinensis
Further rubbed under the promotion of spiral guide-leaf plate;Subsequently into by main kneading disk and kneading what the flat disk in core bottom was constituted
Area is kneaded, kneading area, Folium Camelliae sinensis are by spiral stator muscle, protruding pattern and knead outer core, kneading disk inwall and rubbed extruding, make
Its cell rupture extrudes tea juice, completes the process of kneading, Jing discharge hole for discharge afterwards.Helical disk vertically to point, can be dismantled, be kneaded
Core housing vertically to point, can dismantle by left and right two halves, and main kneading disk can be solved the problems, such as using rear cleaning, side with oscilaltion
Just clean, make Tea Production more sanitation and hygiene.
The beneficial effects of the present invention is:Simple structure, sanitation and hygiene realize continuous kneading, without the need for pausing, Ke Yiman
The requirement of sufficient Tea Processing streamline, tea rolling quality are homogeneous and with low cost, energy saving and resource, to operator's
Cultural quality is less demanding.
(4) illustrate
Fig. 1, Fig. 2, Fig. 3-for Double-layer tea continuous kneading machine described in embodiment structural representation.Fig. 1 is Double-layer tea
The front view of continuous kneading machine, Fig. 2 are the top views of Double-layer tea continuous kneading machine, and Fig. 3 is the front view and spiral of helical disk
The top view of disk.
(5) specific embodiment
With reference to embodiment, the present invention is further described, but protection scope of the present invention is not limited to this.
Reference Fig. 1, Fig. 2, a kind of Double-layer tea continuous kneading machine, including:Frame 1, twisting device 2, drive mechanism ()
3rd, hoistable platform 4, parallel-crank mechanism 5, gangbar 6, elevating mechanism 7;Described twisting device 2 includes:Helical disk 8, on
Kneading disk 9, knead core 10, knead core housing 11 and main kneading disk 12;Helical disk 8, upper kneading disk 9 are located at and knead above core 10, helical disk 8
It is mounted in kneading disk 9, kneads core 10 and be mounted in the space for kneading core housing 11 and the composition of main kneading disk 12, main kneading disk 12 is located at and kneads
Below core 10,12 center of main kneading disk is provided with a circular hole and does discharging opening 13;Knead core housing 11 to maintain static, upper kneading disk 9 and main
Kneading disk 12 does at the uniform velocity planar circumferential motion, helical disk 8 and kneads core 10 and rotates.
Described parallel-crank mechanism 5 includes:Drive mechanism 2 14, active bent axle 15, from dynamic crankshaft 16, main kneading disk frame
17th, upper kneading disk frame 18, parallel-crank mechanism 5 make main kneading disk 12 and upper kneading disk 9 produce at the uniform velocity planar circumferential motion.
With reference to Fig. 3, described helical disk 8 is to sweep impeller 21 and strengthen gusset 22 to constitute by circular cone 19, cylinder 20, spiral
, circular cone 19 is put upside down, and the vertex of a cone downwards, is provided with cylinder 20 in the middle of circular cone 19, spiral is swept impeller 21 and spiraled on taper seat, helical disk
8 bottoms are planes;Spiral is swept impeller 21 and stretches out one section of circular arc of taper seat, does charging aperture 23.Described helical disk 8 is vertical to point,
Can dismantle, it is convenient to install and clean.
Described helical disk 8 is fixed on power transmission shaft 24, and is revolved under the drive of drive mechanism 1 with core 10 is kneaded
Transhipment is dynamic.
Described upper kneading disk 9 is that have the flat disk for being uniformly distributed protruding pattern above a bottom, is uniformly divided at edge
The protruding pattern 38 of camber is furnished with, center is provided with a big hole.
Described upper kneading disk 9 is fixedly connected with upper kneading disk frame 18, and upper kneading disk frame 18 is by movable with frame 1 from dynamic crankshaft 16
Connection.
Described upper kneading disk 9 and helical disk 8 constitute Chu Rousuo areas 25, the circular cone of helical disk 8 is put upside down, the vertex of a cone downwards, make into
The space of material mouth is larger, and inside space progressively reduces;Upper kneading disk 9 does at the uniform velocity planar circumferential motion, and helical disk 8 rotates,
Folium Camelliae sinensis in Chu Rousuo areas 25 are swept impeller 21, protruding pattern by spiral and circular cone inclined-plane, upper kneading disk inwall are rubbed, make pine
Slightly rubbing is tight for scattered Folium Camelliae sinensis, reduces Folium Camelliae sinensis volume.
Described core 10 of kneading is made up of a cone 26 and a flat disk 27, is kneaded core circular cone 26 and is provided with spiral shell
Rotation guide-leaf plate 28;Knead the flat disk of core 27 and be provided with spiral stator muscle 29.
Described core housing 11 of kneading is a frustum of a cone, and the frustum of a cone vertically to point, is made up of left and right two halves, is had on shell
Connecting plate 30 is connected with frame 1, and shell can be dismantled, and outer casing inner wall is provided with rubs muscle 31, rubs muscle 31 and is circumferentially uniformly distributed.
Transition region 32 is rubbed in described kneading 10 upper cone 26 of core and knead the composition of core housing 11, is rubbing transition region
32, Folium Camelliae sinensis are further rubbed under the promotion for kneading core spiral guide-leaf plate 28, are conveyed.
Described main kneading disk 12 is a flat disk, and main kneading disk has equally distributed protruding pattern above 12 bottom, in
The heart is provided with a circular hole and does discharging opening 13.
Main kneading disk 12 is fixedly connected with main kneading disk frame 17, and main kneading disk frame 17 and hoistable platform 4 are by active bent axle 15, driven
Bent axle 16 is flexibly connected.Main kneading disk 12 can pass through hoistable platform ascending, descending about 4.
The described flat disk 27 in core bottom of kneading kneads area 33 with the composition of main kneading disk 12, and main kneading disk 12 does at the uniform velocity flat circle
Zhou Yundong, knead core 10 and rotate, and Folium Camelliae sinensis are subject to spiral stator muscle 29, protruding pattern and knead core 10, main kneading disk wall
Rub extruding so as to which cell rupture extrudes tea juice, completes the process of kneading afterwards, and the discharging opening 13 at Jing kneading disks center discharges.
Further, 10 upper end of core of kneading is provided with power transmission shaft 24, and frame 1 is provided with transmission shafts bearing 34, transmission
Axle 24 is connected with drive mechanism 1.
Described hoistable platform 4 smoothly can be lifted, for adjusting gap and the convenience of kneading core 10 and main kneading disk 12
Cleaning after use.
Described upper kneading disk 9 produces the motion of synchronous uniform velocity planar circumferential by gangbar 6 and main kneading disk 12.Outside gangbar 6
Pipe 35 is fixed on main kneading disk frame 17, and interior bar 36 is flexibly connected through upper kneading disk frame 18 with outer tube 35, and spacer pin 37 passes through outer tube
35 and interior bar 36;Elongated slot is provided with outer tube 35, spacer pin 37 can be allowed to slide up and down.
Described drive mechanism 2 14, active bent axle 15, connect main kneading disk frame 17 from dynamic crankshaft 16, it is flat installed in lifting
On platform 4;In connection, kneading disk frame 18 is arranged in frame 1 from dynamic crankshaft 16.
Described 7 bottom of elevating mechanism is fixed in frame 1, and top is connected with hoistable platform 4.
The interval of entirely kneading of double layer continuous kneading machine of the present invention is divided into Chu Rousuo areas 25, rubs transition region 32 and knead area
34;Helical disk 8 and knead core 10 and rotate, upper kneading disk 9 and main kneading disk 12 do at the uniform velocity planar circumferential motion;Folium Camelliae sinensis are from completing
Machine out, falls into edge at kneading disk 9 one, and in the presence of helical disk 8, Folium Camelliae sinensis are swept up being made up of upper kneading disk 9 and helical disk 8
Chu Cuosuo areas 25, Folium Camelliae sinensis are swept in impeller 21, protruding pattern and circular cone inclined-plane, upper kneading disk 9 by spiral in Chu Rousuo areas 25
Wall is rubbed, and Folium Camelliae sinensis are tentatively rubbed;The outer space of helical disk 8 is big, and inside space progressively reduces, and loose Folium Camelliae sinensis is slightly rubbed with the hands
Rub tight, Folium Camelliae sinensis volume is reduced;Then from the big hole at 9 center of upper kneading disk into by kneading core housing 11 and knead 10 top of core
What circular cone 26 was constituted rubs in transition region 32, and Folium Camelliae sinensis are further rubbed under the promotion of spiral guide-leaf plate 28;Subsequently into
By main kneading disk 12 and knead that the flat disk in core bottom 27 constitutes knead area 33, kneading area 33, Folium Camelliae sinensis are subject to spiral stator muscle
29th, protruding pattern and 10 outer wall of core, main kneading disk 12 inwall are kneaded rub extruding so as to which cell rupture extrudes tea juice, complete afterwards
Into the process of kneading, the discharging opening 13 at the main kneading disk centers of Jing discharges.Helical disk 8 is vertical can be dismantled to point, knead core housing 11 and hang down
Straight to point, left and right two halves can be dismantled, and main kneading disk 12 can be solved the problems, such as using rear cleaning with oscilaltion, convenient clear
Wash, make Tea Production more sanitation and hygiene.
Finally, it should be noted that above example is only the more representational example of the present invention, it is clear that the technical side of the present invention
Case is not limited to above-described embodiment, can also have many deformations, and one of ordinary skill in the art can be from disclosed by the invention interior
All deformations that appearance is directly derived or associated, are considered as protection scope of the present invention.