CN107897408B

CN107897408B - Kneading device for tea processing and manufacturing

Info

Publication number: CN107897408B
Application number: CN201711205326.8A
Authority: CN
Inventors: 刘钰婷
Original assignee: Rizhao Shenghua Tea Machinery Co ltd
Current assignee: RIZHAO SHENGHUA TEA MACHINERY Co.,Ltd.
Priority date: 2017-11-27
Filing date: 2017-11-27
Publication date: 2020-12-01
Anticipated expiration: 2037-11-27
Also published as: CN107897408A

Abstract

The invention discloses a rolling device for processing and manufacturing tea leaves, which structurally comprises a tripod, a rolling cylinder, an upper rolling disc, a lifting mechanism, a connecting seat, a hand wheel, a filter frame, a processing table, a crank, a supporting column, a vibration collector for broken tea leaves, a motor transmission mechanism and a lower rolling disc, wherein the filter frame is embedded in the inner surface of the upper end of the processing table, the lower rolling disc is arranged on the upper end surface of the filter frame, the lower rolling disc is arranged at the lower end of the inner surface of the rolling cylinder, the upper rolling disc is arranged at the upper end of the inner surface of the rolling cylinder, the lifting mechanism is connected with the upper end surface of the upper rolling disc, the vibration collector for broken tea leaves is connected with the lower end surface of the processing table, and the rolling device for processing and manufacturing tea leaves can automatically and synchronously collect fine broken tea leaves generated by equipment in the rolling process when in work, the operation is simple and convenient, the working efficiency of the equipment is high, and the practicability is strong.

Description

Kneading device for tea processing and manufacturing

Technical Field

The invention relates to a rolling device for tea processing and manufacturing, belonging to the technical field of tea processing.

Background

Tea, one of the three famous beverages in the world, is called "emperor of oriental beverage". Through analysis, the tea contains more than 400 components such as caffeine, tannin, tea polyphenol, protein, carbohydrate, free amino acid, chlorophyll, carotene, aromatic oil, enzyme, provitamin A, vitamin B, vitamin C, vitamin E, vitamin P, inorganic salt, trace elements and the like. China is the hometown of tea, and tea has been used as a special beverage in China for thousands of years. All the medical books of the past generation "materia medica" refer to tea leaves that it has the efficacies of quenching thirst, refreshing, promoting urination, treating cough, eliminating phlegm, improving eyesight, benefiting thinking, relieving restlessness and greasiness, dispelling sleepiness and losing weight, diminishing inflammation and detoxifying and the like. The tea making technology is also highly developed in China, the tea making procedures mainly comprise picking, sunning, standing, shaking for fixation, shaping, wrapping and kneading, rolling, drying, packaging and the like, various devices are needed in the tea making process, and particularly in the rolling procedure, if manual rolling is only needed, the rolling efficiency is low, the rolling degree is different, and the tea processing quality is influenced.

However, in the prior art, the staff needs to process the tiny tea dust generated in the rolling process again, the operation is complex, the working efficiency of the equipment is affected, and the practicability is poor.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide a rolling device for tea processing and manufacturing, which solves the problems that in the prior art, when in use, workers need to process fine tea dust generated in the rolling process again, the operation is complex, the working efficiency of equipment is influenced, and the practicability is poor.

In order to achieve the purpose, the invention is realized by the following technical scheme: a kneading device for tea processing and manufacturing structurally comprises a tripod, a kneading cylinder, an upper kneading disc, a lifting mechanism, a connecting seat, a hand wheel, a filtering frame, a processing table, a crank, a support column, a tea dust vibration collector, a motor transmission mechanism and a lower kneading disc, wherein the filtering frame is embedded in the inner surface of the upper end of the processing table, the lower kneading disc is arranged on the upper surface of the filtering frame, the lower kneading disc is arranged at the lower end of the inner surface of the kneading cylinder, the upper kneading disc is arranged at the upper end of the inner surface of the kneading cylinder, the lifting mechanism is connected to the upper surface of the upper kneading disc, the lifting mechanism is welded with the connecting seat together, the connecting seat is movably connected with the hand wheel, the tea dust vibration collector is connected to the lower end surface of the processing table, the tripod is connected with the kneading cylinder in a nesting fit manner, the triangular bracket is connected with the support column through a crank, the motor transmission mechanism is arranged on one side of the lower end surface of the processing table, the motor is connected with the motor transmission mechanism, the tea dust vibration collector consists of a vibration collector shell, a vibration spring, a vibration cavity, a vibration mechanism, a vibration cavity connecting seat, a driving gear, a vibration collector driving mechanism, a first driven gear, a second driven gear, a transmission rod, a belt pulley transmission mechanism, a rotating rod, a transmission gear, a connecting rod transmission seat, a worm, a transverse plate, a push plate, a screw rod, a telescopic clamping seat and a tea dust collection cavity, the vibration cavity is arranged on the inner surface of the vibration collector shell, the vibration mechanism is arranged on the inner surface of the vibration cavity and connected with the first driven gear in a nesting fit mode, the vibration cavity connecting seat is welded on the lower end surface of the vibration cavity, the upper surface of the other end of the first driven gear is provided with a driving gear, the other end of the driving gear is connected with a vibration collector driving mechanism, the second driven gear is connected with the other side of the lower end surface of the driving gear, the second driven gear is connected with one end of a transmission rod in a nesting fit mode, the other end of the transmission rod is connected with the upper surface of a belt pulley driving mechanism in a nesting fit mode, the lower surface of the belt pulley driving mechanism is connected with a rotating rod in a nesting fit mode, the transmission gears are respectively connected with the left side and the right side of the lower end surface of the rotating rod, the transmission gears are connected with a connecting rod driving seat through a connecting rod, the lower end surface of the connecting rod driving seat is connected with a worm driving seat, and the upper end surface of the worm is connected with the worm driving seat in a, the worm be and vertically run through in flexible cassette, the lead screw be and transversely run through in flexible cassette and be connected with the worm, lead screw and push pedal welding together, the push pedal be connected with the diaphragm, the internal surface of vibration collector shell body still be equipped with vibrating spring, the garrulous end of tealeaves collect the chamber and connect in the lower extreme surface of vibration collector shell body, the garrulous end of tealeaves collect the internal surface in chamber and be equipped with flexible cassette, the vibration chamber connect in the lower extreme surface of processing platform.

Furthermore, the vibration mechanism comprises a vibration clamping block, a connecting shaft, a cross rod, a first fixing block and a second fixing block.

Further, the lower extreme skin weld of vibration fixture block have the connecting block, connecting block and connecting axle be vertical welding, the left and right sides of connecting axle inlay respectively in the internal surface of first fixed block, second fixed block upper end, the horizontal pole run through the lower extreme surface of first fixed block, second fixed block respectively, the one end of horizontal pole run through in the vibration chamber, the other end and the first driven gear of horizontal pole adopt nested complex mode to be connected.

Further, the vibrating springs are provided with 2 vibrating springs which are parallel to each other.

Further, the rotating rod is of a cylindrical structure with the length of 10-15 cm.

Advantageous effects

The invention relates to a rolling device for processing and manufacturing tea, when a user uses the device, the tea to be rolled is placed in a rolling cylinder, a motor is controlled to work, the motor drives a tripod and the rolling cylinder to work through a motor transmission mechanism to roll the tea, in the rolling process, the user controls a vibration collector driving mechanism to work, the vibration collector driving mechanism drives a driving gear to rotate when working, a first driven gear and a second driven gear synchronously rotate along with the driving gear, a cross rod drives a first fixed block and a second fixed block to rotate when the first driven gear rotates, a connecting block and a connecting shaft rotate along with the first fixed block and the second fixed block to enable a vibration clamping block to do reciprocating motion, when the vibration clamping block does reciprocating motion, the vibration clamping block collides with a filter frame above a vibration cavity to generate vibration, so that fine tea dust in the rolling process enters an outer shell of the vibration collector along the filter frame, first driven gear second driven gear synchronous rotation when following the driving gear and rotating, second driven gear passes through the transfer line and drives belt pulley drive mechanism work, make the bull stick follow belt pulley drive mechanism and rotate, thereby drive gear rotates with the bull stick because of following with the bull stick contact, drive gear drives the worm through connecting rod transmission seat and worm transmission seat friction and rotates, the worm drives lead screw and diaphragm at the rotation in-process and to the inside shrink of flexible cassette, the inside tiny tealeaves bits end of vibration collector shell body gets into the tealeaves bits end along the diaphragm shrink and collects the intracavity this moment, thereby realized that equipment tea processing system is used knead the device and can automatic synchronization collection equipment knead the tiny tealeaves bits end that the in-process produced at the during operation, easy operation is convenient, the work efficiency of equipment is high, therefore, the clothes hanger is strong in practicability.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 is a schematic structural view of a rolling device for tea processing according to the present invention.

Fig. 2 is a schematic structural view of the tea dust vibration collector of the present invention.

Fig. 3 is a schematic view showing the first working state of the vibration mechanism according to the present invention.

Fig. 4 is a schematic view illustrating a working state of the vibration mechanism according to the present invention.

In the figure: a tripod-1, a kneading cylinder-2, an upper kneading disc-3, a lifting mechanism-4, a connecting seat-5, a hand wheel-6, a filter stand-7, a processing table-8, a crank-9, a support column-10, a tea dust vibration collector-11, a motor-12, a motor transmission mechanism-13, a lower kneading disc-14, a vibration collector outer shell-1101, a vibration spring-1102, a vibration cavity-1103, a vibration mechanism-1104, a vibration cavity connecting seat-1105, a driving gear-1106, a vibration collector driving mechanism-1107, a first driven gear-1108, a second driven gear-1109, a transmission rod-1110, a belt pulley transmission mechanism-1111, a rotating rod-1112, a transmission gear-1113, a connecting rod-1114, a, The tea leaf grinding machine comprises a connecting rod transmission seat-1115, a worm transmission seat-1116, a worm-1117, a transverse plate-1118, a push plate-1119, a screw rod-1120, a telescopic clamping seat-1121, a tea leaf powder collecting cavity-1122, a vibration clamping block-11041, a connecting block-11042, a connecting shaft-11043, a cross rod-11044, a first fixing block-11045 and a second fixing block-11046.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

Referring to fig. 1-4, the present invention provides a technical solution of a rolling device for processing tea leaves: a kneading device for tea processing and manufacturing structurally comprises a tripod 1, a kneading barrel 2, an upper kneading disc 3, a lifting mechanism 4, a connecting seat 5, a hand wheel 6, a filter frame 7, a processing table 8, a crank 9, a supporting column 10, a tea dust vibration collector 11, a motor 12, a motor transmission mechanism 13 and a lower kneading disc 14, wherein the filter frame 7 is embedded in the inner surface of the upper end of the processing table 8, the lower kneading disc 14 is arranged on the upper end surface of the filter frame 7, the lower kneading disc 14 is arranged at the lower end of the inner surface of the kneading barrel 2, the upper kneading disc 3 is arranged at the upper end of the inner surface of the kneading barrel 2, the lifting mechanism 4 is connected with the upper end surface of the upper kneading disc 3, the lifting mechanism 4 is welded with the connecting seat 5, the connecting seat 5 is movably connected with the hand wheel 6, the tea dust vibration collector 11 is connected with the lower end surface of the processing table 8, the tea dust collector comprises a tripod 1 and a twisting cylinder 2 which are connected in a nesting fit mode, wherein the tripod 1 is connected with a support column 10 through a crank 9, a motor transmission mechanism 13 is arranged on one side of the surface of the lower end of a processing table 8, a motor 12 is connected with the motor transmission mechanism 13, and a tea dust vibration collector 11 consists of a vibration collector outer shell 1101, a vibration spring 1102, a vibration cavity 1103, a vibration mechanism 1104, a vibration cavity connecting seat 1105, a driving gear 1106, a vibration collector driving mechanism 1107, a first driven gear 1108, a second driven gear 1109, a transmission rod 1122, a belt pulley transmission mechanism 1111, a rotating rod 1112, a transmission gear 1113, a connecting rod 1114, a connecting rod transmission seat 1115, a worm transmission seat 1116, a worm 1117, a transverse plate 1118, a push plate 1119, a screw rod 1120, a telescopic clamping seat 1121 and a tea dust collection cavity;

the vibration cavity 1103 is arranged on the inner surface of the vibration collector outer shell 1101, the vibration mechanism 1104 is arranged on the inner surface of the vibration cavity 1103 and connected with a first driven gear 1108 in a nested matching manner, the vibration cavity connecting seat 1105 is welded on the lower end surface of the vibration cavity 1103, a driving gear 1106 is arranged on the upper surface of the other end of the first driven gear 1108, the other end of the driving gear 1106 is connected with a vibration collector driving mechanism 1107, a second driven gear 1109 is connected on the other side of the lower end surface of the driving gear 1106, the second driven gear 1109 is connected with one end of a transmission rod 1110 in a nested matching manner, the other end of the transmission rod 1110 is connected with the upper surface of a belt pulley transmission mechanism 1111 in a nested matching manner, and the lower surface of the belt pulley transmission mechanism 1111 is connected with a rotating rod 1112 in a nested matching manner, the transmission gears 1113 are respectively connected to the left side and the right side of the lower end surface of the rotating rod 1112, the transmission gears 1113 are connected with the connecting rod transmission base 1115 through the connecting rod 1114, the lower end surface of the connecting rod transmission base 1115 is connected with the worm transmission base 1116, the upper end surface of the worm 1117 is connected with the worm transmission base 1116 in a nesting fit mode, the worm 1117 longitudinally penetrates through the telescopic clamping base 1121, the screw rod 1120 transversely penetrates through the telescopic clamping base 1121 and is connected with the worm 1117, the screw rod 1120 and the push plate 1119 are welded together, the push plate 1119 is connected with the transverse plate 1118, the inner surface of the vibration collector outer shell 1101 is further provided with a vibration spring 1102, the tea dust collection cavity 1122 is connected with the lower end surface of the vibration collector outer shell 1101, the inner surface of the tea dust collection cavity is provided with the telescopic clamping base 1121, and the vibration cavity 1103 is connected with the lower end surface 1122 of the processing table 8, the vibration mechanism 1104 is composed of a vibration fixture block 11041, a connection block 11042, a connection shaft 11043, a cross bar 11044, a first fixing block 11045 and a second fixing block 11046, the connection block 11042 is welded to the lower end surface of the vibration fixture block 11041, the connection block 11042 is vertically welded to the connection shaft 11043, the left side and the right side of the connection shaft 11043 are respectively embedded in the inner surfaces of the upper ends of the first fixing block 11045 and the second fixing block 11046, the cross bar 11044 respectively penetrates through the lower end surfaces of the first fixing block 11045 and the second fixing block 11046, one end of the cross bar 11044 penetrates through a vibration cavity 1103, the other end of the cross bar 11044 is connected with a first driven gear 1108 in a nesting fit mode, 2 vibration springs 1102 are arranged and are parallel to each other, and the rotating rod 1112 is of a cylindrical structure with the length of 10-15 cm.

The drive gear 1106 is the gear of the gear pair that drives its mating gear.

When a user uses the device, tea leaves to be kneaded are placed in the kneading barrel 2, the motor 12 is controlled to work, the motor 12 drives the tripod 1 and the kneading barrel 2 to work through the motor transmission mechanism 13 to knead the tea leaves, in the kneading process, the user controls the vibration collector driving mechanism 1107 to work, the vibration collector driving mechanism 1107 drives the driving gear 1106 to rotate when working, the first driven gear 1108 and the second driven gear 1109 synchronously rotate along with the driving gear 1106, the cross rod 11044 drives the first fixed block 11045 and the second fixed block 11046 to rotate when the first driven gear 1108 rotates, the connecting block 11042 and the connecting shaft 11043 rotate along with the first fixed block 11045 and the second fixed block 11046 to make the vibration fixture block 11041 do reciprocating motion, when the vibration fixture 11041 does reciprocating motion, the vibration generated by collision with the filter frame 7 above the vibration cavity 1103 causes fine crushed tea leaves to enter the vibration collector outer shell 1101 along with the filter frame 7 above the vibration cavity 1103 in the kneading process, when the first driven gear 1108 rotates along with the driving gear 1106, the second driven gear 1109 synchronously rotates, the second driven gear 1109 drives the belt pulley transmission mechanism 1111 to work through the transmission rod 1110, so that the rotating rod 1112 rotates along with the belt pulley transmission mechanism 1111, the transmission gear 1113 rotates along with the rotating rod 1112 due to the contact with the rotating rod 1112, the transmission gear 1113 drives the worm 1117 to rotate through the friction between the connecting rod transmission seat 1115 and the worm transmission seat 1116, the worm 1117 drives the screw rod 1120 and the transverse plate 1118 to contract towards the inside of the telescopic clamping seat 1121 in the rotating process, at the moment, fine tea dust in the vibration collector outer shell 1101 contracts along the transverse plate 1118 and enters the tea dust collecting cavity 1122, and therefore the rolling device for processing and manufacturing tea can automatically and synchronously collect the fine tea dust generated in the rolling process of the equipment during the work, the operation is simple and convenient, and the working efficiency of the equipment is high, the practicability is strong.

The invention solves the problems that in the prior art, when in use, workers need to process fine tea dust generated in the rolling process again, the operation is complicated, the working efficiency of equipment is influenced, and the practicability is poor.

While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a tea processing system is with rolling device, its structure includes tripod (1), kneads a section of thick bamboo (2), upper portion and kneads dish (3), elevating system (4), connecting seat (5), hand wheel (6), filter stand (7), processing platform (8), crank (9), support column (10), broken end vibration collector of tealeaves (11), motor (12), motor drive mechanism (13), lower part are kneaded dish (14) and are constituteed, its characterized in that:

the tea leaf dust collector is characterized in that a filter frame (7) is embedded in the inner surface of the upper end of the processing table (8), a lower kneading disc (14) is arranged on the upper end surface of the filter frame (7), the lower kneading disc (14) is arranged at the lower end of the inner surface of the kneading barrel (2), an upper kneading disc (3) is arranged at the upper end of the inner surface of the kneading barrel (2), an elevating mechanism (4) is connected to the upper end surface of the upper kneading disc (3), the elevating mechanism (4) is welded with the connecting seat (5), the connecting seat (5) is movably connected with a hand wheel (6), the tea leaf dust vibration collector (11) is connected to the lower end surface of the processing table (8), the triangular frame (1) and the kneading barrel (2) are connected in a nested matching mode, the triangular frame (1) is connected with a supporting column (10) through a crank (9), and the motor transmission mechanism (13) is arranged on one side of the lower end surface of the processing table (8), the motor (12) is connected with a motor transmission mechanism (13);

the tea dust vibration collector (11) consists of a vibration collector outer shell (1101), a vibration spring (1102), a vibration cavity (1103), a vibration mechanism (1104), a vibration cavity connecting seat (1105), a driving gear (1106), a vibration collector driving mechanism (1107), a first driven gear (1108), a second driven gear (1109), a driving rod (1110), a belt pulley driving mechanism (1111), a rotating rod (1112), a transmission gear (1113), a connecting rod (1114), a connecting rod driving seat (1115), a worm driving seat (1116), a worm (1117), a transverse plate (1118), a push plate (1119), a screw rod (1120), a telescopic clamping seat (1121) and a tea dust collection cavity (1122);

the utility model discloses a vibration collector, including vibration chamber (1103), vibration mechanism (1104) and vibration driving mechanism (1111), vibration chamber (1103) locate the internal surface of vibration chamber (1103) and adopt nested fit's mode with first driven gear (1108) to be connected, vibration chamber connecting seat (1105) weld in the lower extreme surface in vibration chamber (1103), the upper surface of first driven gear (1108) other end be equipped with driving gear (1106), the other end of driving gear (1106) be connected with vibration collector actuating mechanism (1107), second driven gear (1109) connect the opposite side in driving gear (1106) lower extreme surface, second driven gear (1109) and the one end of transfer line (1110) adopt nested fit's mode to be connected, the other end of transfer line (1110) and the upper surface of pulley drive mechanism (1111) adopt nested fit's mode to be connected, the lower surface of the belt pulley transmission mechanism (1111) is connected with a rotating rod (1112) in a nesting fit mode, the transmission gears (1113) are respectively connected with the left side and the right side of the lower end surface of the rotating rod (1112), the transmission gears (1113) are connected with a connecting rod transmission seat (1115) through a connecting rod (1114), the lower end surface of the connecting rod transmission seat (1115) is connected with a worm transmission seat (1116), the upper end surface of the worm (1117) is connected with the worm transmission seat (1116) in a nesting fit mode, the worm (1117) longitudinally penetrates through the telescopic clamping seat (1121), the screw rod (1120) transversely penetrates through the telescopic clamping seat (1121) and is connected with the worm (1117), the screw rod (1120) and the push plate (1119) are welded together, the push plate (1119) is connected with the transverse plate (1118), and the inner surface of the vibration collector outer shell (1101) is further provided with a vibration spring (1102), the tea dust collecting cavity (1122) is connected to the lower end surface of the vibration collector outer shell (1101), the inner surface of the tea dust collecting cavity (1122) is provided with a telescopic clamping seat (1121), and the vibration cavity (1103) is connected to the lower end surface of the processing table (8);

the vibration mechanism (1104) consists of a vibration fixture block (11041), a connecting block (11042), a connecting shaft (11043), a cross bar (11044), a first fixing block (11045) and a second fixing block (11046); the utility model discloses a vibration gear, including vibration fixture block (11041), connecting block (11042) and connecting axle (11043), the lower extreme surface welding of vibration fixture block (11041) have connecting block (11042), connecting block (11042) be perpendicular welding with connecting axle (11043), the left and right sides of connecting axle (11043) inlay respectively in the internal surface of first fixed block (11045), second fixed block (11046) upper end, horizontal pole (11044) run through the lower extreme surface of first fixed block (11045), second fixed block (11046) respectively, the one end of horizontal pole (11044) run through in vibration chamber (1103), the other end of horizontal pole (11044) and first driven gear (1108) adopt nested complex mode to be connected.

2. A tea processing system rolling apparatus according to claim 1, wherein: the vibrating springs (1102) are arranged in parallel and 2.

3. A tea processing system rolling apparatus according to claim 1, wherein: the rotating rod (1112) is of a cylindrical structure with the length of 10-15 cm.