CN102578311B - Tea leaf rolling device capable of realizing continuous feeding and discharging - Google Patents
Tea leaf rolling device capable of realizing continuous feeding and discharging Download PDFInfo
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- CN102578311B CN102578311B CN201210050732.2A CN201210050732A CN102578311B CN 102578311 B CN102578311 B CN 102578311B CN 201210050732 A CN201210050732 A CN 201210050732A CN 102578311 B CN102578311 B CN 102578311B
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Abstract
The invention relates to a tea leaf rolling device capable of realizing continuous feeding and discharging, which comprises a rack, a power transmission mechanism and a rolling disc. A tea outlet is arranged at the bottom of the rolling disc. A feed hopper is arranged above a rolling barrel. The feed inlet of the feed hopper is connected with a central feed pipe. A gland is arranged between the central feed pipe and the rolling barrel. A rotating shaft with an auger blade is arranged in the center of the feed hopper and the central feed pipe. A rotating roller which is provided with a closed upper end and a closed lower end and is coaxial with the rolling barrel is arranged at the lower end of the rotating shaft. Inclined rolling ribs are respectively distributed on the inner wall of the rolling barrel and the outer wall of the rotating roller. The inner wall of the rolling barrel and the outer wall of the rotating roller form a long and narrow primary rolling area. Under the drive of the auger blade of the rotating shaft, a feeding device can realize continuous tea leaf feeding, tea leaves are continuously and primarily rolled in the long and narrow rolling area, then the tea leaves are re-rolled, the machine is not required to be shut down during processing and continuous rolling is realized; and the rolling pressure and the rolling time are comparatively consistent, the tea leaf rolling quality is even, the rolling speed is fast and the promotion of tea leaf quality is facilitated.
Description
Technical field
The present invention relates to a kind of tea-processing equipment, especially relate to a kind of tea rolling device.
Background technology
Along with the development of machine for processing tea technology, the division of labor of tea-processing equipment is more and clearer and more definite.In China's Tea Processing process, tea rolling operation is continued to use traditional disc type kneading machine always and is completed.The Chinese utility model patent that modal structure is ZL200920305144.2 as the patent No., a kind of tea twisting machine, comprise frame and be arranged on the rub barrel in frame, rub barrel is connected with transfer motion power mechanism, rub barrel arranged beneath has kneading disk, rub barrel top is furnished with and can applies the pressing mechanism of active force in rub barrel, its principle is to utilize toggle to drive rub barrel on kneading disk, to do planar circumferential motion, gland, rub barrel, kneading disk and be arranged on the comprehensive function that rib bone on kneading disk produces tealeaves cell is damaged, knead forming process thereby complete.But the structural design of traditional kneading machine comes with some shortcomings; often processing one barrel of tealeaves all must shut down, open gland and could feed in raw material; can not realize continuous charging and discharging; processing that can only one barrel one barrel; and the pressure while kneading every barrel due to manual operation and time be all difficult to unanimously, also can cause the quality of tealeaves different.
For realizing the serialization of tealeaves, knead, people also constantly study and test.As the Chinese invention patent that application number is 200910117074.2, a kind of adjustable continuous tea-rolling machine with bidirectional roller is disclosed, include twisting device, rack component and transmission device and form a whole.Described rack component tea outlet end is directly installed on ground, and tea inlet port end is connected to installation ground by elevating lever; Take tea outlet end as fulcrum, by the lifting of elevating lever, can lift tea inlet port end, make machine whole with installation ground level between shape in an angle.Twisting device has urceolus and the inner core of mutual cover, and inner core center is provided with rotating shaft, and described rotating shaft is installed in frame, by actuator drives; Outer shroud is installed in frame, in outer shroud, by bearing, rest bearing is installed, urceolus is set up on rest bearing, the Wei Roucha district, annular space region of the formation between urceolus and inner core; On outer tube inner wall and inner tank theca, be fixed with respectively and rub tea rib, described rub tea rib and barrel longitudinally has inclination angle.This technical scheme object is in order to realize the tea rolling of continous way.In concrete enforcement, there is following problem in this technical scheme: due to the Rou Cha district, annular space region of the formation between urceolus and inner core, its narrow space, the tea amount of kneading seldom, the transporting velocity of its tealeaves is very slow, inefficiency, at work, because the speed of kneading is slow, often need to stop feeding; Between inside and outside cylinder and installation ground level, be certain angle of inclination, tealeaves is entered by tea inlet port, when entering, tealeaves kneads district while kneading, the part Action of Gravity Field of tealeaves self, impel tealeaves Rou Cha district to advance along rubbing a longitudinal direction, owing to not having other auxiliary pressure to advance, it kneads weak effect like this.
Summary of the invention
The present invention solves the existing technical problem of above-mentioned prior art, and a kind of tea rolling device of continuous feeding and discharging is provided, its have tea rolling speed fast, knead the advantages such as quality conformance is good.
The technical scheme that the technical problem that the present invention solves adopts is:
A kind of tea rolling device of continuous feeding and discharging, comprise frame, the power drive mechanism that bucket rotates is kneaded in control, be arranged on the dish of kneading of kneading bucket below, knead tray bottom and be provided with tea outlet, it is characterized in that the top of kneading bucket is provided with feed hopper, the charging aperture of feed hopper is connected with central feed tube, central feed tube and knead and be provided with gland between bucket, the interior central authorities of feed hopper and central feed tube are provided with the rotating shaft with stirrer plate, the lower end of rotating shaft is provided with and the swing roller of sealing up and down of kneading barrel concentric, knead the inwall of bucket and the muscle of rubbing that swing roller outer wall is distributing respectively and, inwall and the swing roller outer wall of kneading bucket have formed the long and narrow first district of kneading.When the present invention uses, the tealeaves input feed hopper that needs are kneaded, rotating shaft rotates, under the drive of the stirrer plate of rotating shaft, tealeaves extruding enters between the inwall and swing roller outer wall of kneading bucket, owing to kneading the inwall of bucket and the muscle of rubbing that swing roller outer wall is distributing and, will carry out just kneading to tealeaves, the tealeaves of just kneading enters successively kneads the kneading in dish of bucket below, because the bottom of swing roller is enclosed construction, the bottom of swing roller applies active force in the tealeaves of kneading dish top, therefore, under the drive of power drive mechanism, knead bucket moves in a circle above kneading dish, knead coordinating of dish and the bottom of swing roller, by just kneading to enter again, knead, by the moulding tealeaves kneaded again gradually from from kneading the tea outlet output finished product of tray bottom, realize the continuous feeding and discharging function of tea rolling.The key point of technical scheme of the present invention has: by the two procedures of just kneading and kneading again, can effectively complete at short notice kneading of tealeaves, improve tealeaves grade, increase production efficiency; Adopt in addition the drive tealeaves of the stirrer plate of rotating shaft to enter and just knead, guarantee to have certain active force that applies in kneading the tealeaves of just kneading between the inwall of bucket and swing roller outer wall, guarantee that it obtains effectively just kneading; The present invention, by the two procedures of just kneading and kneading again, has increased the space of kneading of tealeaves greatly, guarantees that its tealeaves inputs feed hopper continuously, and realize advanced first going out, and go out after laggard, carry out in an orderly manner tea rolling, in process, need not shut down, can continuous kneading; And the pressure of kneading and the time more consistent, be conducive to promote the quality of tealeaves, tea rolling quality homogeneous; The bottom of swing roller adopts enclosed construction, and the tealeaves of kneading in dish stirs, and the bottom of swing roller applies the tealeaves of active force in kneading dish, guarantees effectively to knead again.
Under the drive of the stirrer plate of the present invention by rotating shaft, pay-off is realized tealeaves continuous feed, in the district of kneading of sleeve configuration, just kneads continuously, then enters again and kneads, and in process, need not shut down, can continuous kneading; And the pressure of kneading and the time more consistent, be conducive to promote tea leaf quality.
As preferably, knead bucket rack-mount by a plurality of crank and rocker mechanisms, one of them crank and rocker mechanism is connected with above-mentioned power drive mechanism.One pin of support is driven by power drive mechanism through crank and rocker mechanism, and then drives and to knead bucket and move in a circle above kneading dish, realizes the function that it is kneaded again.
As preferably, power drive mechanism comprises driving motor, transmission case, and driving motor drives transmission case to work by belt, transmission case output connecting crank endplay device.Motor, transmission case, driving motor drives transmission case to work by belt, makes crank and rocker mechanism drive the bucket of kneading on support to move in a circle above kneading dish, realizes the function that it is kneaded again.
As preferably, the height of kneading bucket is between 1 meter to 2 meters.The bucket of kneading of prior art is generally 0.5 meter of left and right, the present invention increases kneading bucket, to increase, knead the space of just kneading tealeaves between the inwall of bucket and swing roller outer wall, inwall and swing roller outer wall that bucket is kneaded in assurance have formed the long and narrow first district of kneading, guarantee on the one hand the quality that it is just kneaded, can increase on the one hand in addition the speed of input feed hopper tealeaves, increase the continuous operation of tea rolling.
As preferably, support is provided with column, and on central feed tube outer wall, cover has arm, between arm and gland, is provided with stage clip, and the base portion of arm is arranged on column.Gland prevents from entering that just to knead the tealeaves in district excessive, stage clip is set on gland, gland has applied certain active force to just kneading the tealeaves in district, in the specific implementation simultaneously, pressure sensor can be set on stage clip and judge the pressure condition that enters tealeaves, by the size of pressure signal, control the motor speed of driven rotary axle, to guarantee the suitable speed of tealeaves input.
As preferably, the upper end of rotating shaft is provided with buncher.The rotation of buncher driven rotary axle, buncher is adjustable speed, according to tealeaves, enter the situation of just kneading and kneading again, and different tealeaves, different processing technology, can carry out as required to determine the rotating speed of buncher, to guarantee the suitable speed of tealeaves input, tea rolling quality homogeneous.
As preferably, tea outlet place is provided with door for discharging tea, the size of the adjustable tea outlet of door for discharging tea.According to the situation of kneading of tealeaves, regulate the size of tea outlet, guarantee tea rolling quality.
The present invention arranges tea lifter conventionally on feed hopper, is that the tealeaves through completing enters feed hopper through elevator, to realize tealeaves serialization cleaner production processing.
The invention has the beneficial effects as follows: the present invention can realize the tea rolling of continuous feeding and discharging, under the drive of the stirrer plate by rotating shaft, pay-off is realized tealeaves continuous feed, just knead continuously in the district of kneading at sleeve configuration, then enter again and knead, in process, need not shut down, can continuous kneading; And the pressure of kneading and the time more consistent, tea rolling quality homogeneous, the speed of kneading is fast, has improved production efficiency, is conducive to promote tea leaf quality.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, invention is further illustrated.
Fig. 1 is the structural representation of the embodiment of the present invention.
In figure: 1, feed hopper 2, central feed tube 3, gland 4, knead bucket 5, knead dish 6, rib bone 7, tea outlet 8, tea outlet door 9, arm 10, column 11, support 12, crank and rocker mechanism 13, power drive mechanism 14, frame 15, rotating shaft 16, stage clip 17, swing roller 18, rub muscle 19, buncher.
The specific embodiment
In Fig. 1, a kind of tea rolling device of continuous feeding and discharging, comprise frame 14, control the power drive mechanisms 13 knead bucket 4 and to rotate, be arranged on knead bucket 4 belows knead dish 5, the height of kneading bucket 4 is 1.5 meters, knead dish 5 bottoms and be provided with tea outlet 7, tea outlet 7 places are provided with door for discharging tea 8, the size of the adjustable tea outlet 7 of door for discharging tea 8; Kneading bucket 4 is arranged on support 11 by three crank and rocker mechanisms 12, one of them crank and rocker mechanism 12 is connected with power drive mechanism 13, power drive mechanism comprises driving motor, transmission case, driving motor drives transmission case to work by belt, transmission case output connecting crank endplay device 12, one pin of support 11 is driven by power drive mechanism 13 through crank and rocker mechanism 12, and then drives and to knead bucket 4 and move in a circle above kneading dish 5, realizes the function that it is kneaded again.The top of kneading bucket 4 is provided with feed hopper 1, the charging aperture of feed hopper 1 is connected with central feed tube 2, central feed tube 2 and knead bucket 4 be provided with gland 3, support 11 is provided with column 10, on central feed tube 2 outer walls, cover has arm 9, between arm 9 and gland 3, be provided with stage clip 16, the base portion of arm 9 is arranged on column 10.The interior central authorities of feed hopper 1 and central feed tube 2 are provided with the rotating shaft 15 with stirrer plate, the upper end of rotating shaft 15 is provided with buncher 19, buncher 19 use poles are fixed on feed hopper, the lower end welding of rotating shaft 15 is provided with and the swing roller of sealing up and down 17 of kneading bucket 4 concentrics, knead bucket 4 inwall and swing roller 17 outer walls distributing respectively tilt rub muscle 18, inwall and swing roller 17 outer walls of kneading bucket 4 have formed the long and narrow first district of kneading.
When the present invention uses, the tealeaves input feed hopper 1 that needs are kneaded, buncher 19 driven rotary axles 15 rotate, under the drive of the stirrer plate of rotating shaft 15, tealeaves extruding enters between the inwall and swing roller 17 outer walls of kneading bucket 4, swing roller 17 is along with rotating shaft 15 together rotates, due to knead bucket 4 inwall and swing roller 17 outer walls distributing tilt rub muscle 18, kneading the rubbing under muscle 18 effects of bucket 4 inwalls and swing roller 17 outer walls, will carry out just kneading to tealeaves, tealeaves flows while kneading toward bottom, the tealeaves of just kneading enter successively knead bucket 4 belows knead dish 5 in, because the bottom of swing roller 17 is enclosed construction, the bottom of swing roller 17 applies active force in the tealeaves of kneading dish 5 tops, therefore, under the drive of power drive mechanism 13, knead bucket 4 moves in a circle above kneading dish 5, knead coordinating of dish 5 and the bottom of swing roller 17, by the tealeaves of just kneading, entering the rib bone 6 of kneading in dish 5 kneads again, by what knead again, knead shaping tealeaves gradually from exporting finished products from kneading the tea outlet 7 of tray bottom, realize the continuous feeding and discharging function of tea rolling.The present invention is along with kneading bucket 4 when kneading dish and rotate on 5, gland 3, knead bucket 4 and swing roller 17, knead dish 5 and be arranged on and knead rubbing muscle 18 and kneading under the comprehensive function of rib bone 6 generations of dish on 5 of bucket 4 and swing roller 17 inwalls and outer wall, tealeaves cell is damaged, completes the process of kneading shaping.The tealeaves of kneading after shaping is collected before the tea outlet 7 of kneading disk 5 bottoms is slowly discharged, and the door for discharging tea 8 at tea outlet 7 places can regulate the size of tea outlet 7, thereby controls tea delivery amount.Buncher 19 is adjustable speed, according to tealeaves, enter the situation of just kneading and kneading again, and different tealeaves, different processing technology, can carry out as required to determine the rotating speed of buncher 19, to guarantee the suitable speed of tealeaves input, tea rolling quality homogeneous.
Under the drive of the stirrer plate of the present invention by rotating shaft 15, pay-off is realized tealeaves continuous feed, sleeve configuration knead district's continuous kneading, in process, need not shut down, can continuous kneading; And the pressure of kneading and the time more consistent, be conducive to promote tea leaf quality.
Finally, it should be pointed out that above embodiment is only the more representational example of the present invention.Obviously, the invention is not restricted to above-described embodiment, can also have many distortion.Any simple modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment, all should think and belong to protection scope of the present invention.
Claims (5)
1. the tea rolling device of a continuous feeding and discharging, comprise frame, the power drive mechanism that bucket rotates is kneaded in control, be arranged on the dish of kneading of kneading bucket below, knead tray bottom and be provided with tea outlet, it is characterized in that the top of kneading bucket is provided with feed hopper, the charging aperture of feed hopper is connected with central feed tube, central feed tube and knead and be provided with gland between bucket, the interior central authorities of feed hopper and central feed tube are provided with the rotating shaft with auger sheet, the lower end of rotating shaft is provided with and the swing roller of sealing up and down of kneading barrel concentric, knead the inwall of bucket and the muscle of rubbing that swing roller outer wall is distributing respectively and, inwall and the swing roller outer wall of kneading bucket have formed the long and narrow first district of kneading, support is provided with column, and on central feed tube outer wall, cover has arm, between arm and gland, is provided with stage clip, and the base portion of arm is arranged on column.
2. the tea rolling device of a kind of continuous feeding and discharging according to claim 1, is characterized in that kneading bucket rack-mount by a plurality of crank and rocker mechanisms, and one of them crank and rocker mechanism is connected with above-mentioned power drive mechanism.
3. the tea rolling device of a kind of continuous feeding and discharging according to claim 1, is characterized in that power drive mechanism comprises driving motor, transmission case, and driving motor drives transmission case to work by belt, transmission case output connecting crank endplay device.
4. according to the tea rolling device of a kind of continuous feeding and discharging described in claim 1,2 or 3, the height that it is characterized in that kneading bucket is between 1 meter to 2 meters.
5. according to the tea rolling device of a kind of continuous feeding and discharging described in claim 1,2 or 3, it is characterized in that tea outlet place is provided with door for discharging tea, the size of the adjustable tea outlet of door for discharging tea.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210050732.2A CN102578311B (en) | 2012-03-01 | 2012-03-01 | Tea leaf rolling device capable of realizing continuous feeding and discharging |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210050732.2A CN102578311B (en) | 2012-03-01 | 2012-03-01 | Tea leaf rolling device capable of realizing continuous feeding and discharging |
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| CN102578311A CN102578311A (en) | 2012-07-18 |
| CN102578311B true CN102578311B (en) | 2014-03-12 |
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| CN201210050732.2A Active CN102578311B (en) | 2012-03-01 | 2012-03-01 | Tea leaf rolling device capable of realizing continuous feeding and discharging |
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| CN102771583B (en) * | 2012-07-31 | 2014-11-19 | 马文桂 | A tea continuous rolling machine |
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| CN108902383A (en) * | 2018-07-20 | 2018-11-30 | 华盛绿能（天津）农业科技有限公司 | Tea processing pressurizing unit |
| CN108902373A (en) * | 2018-07-20 | 2018-11-30 | 华盛绿能（天津）农业科技有限公司 | Tealeaves squeezes dry integrated machine |
| CN111184089A (en) * | 2020-03-30 | 2020-05-22 | 旌德华川丰润农业发展有限公司 | Tea rolling device convenient for timely collecting and conveying tea in rolling process |
| CN111772006A (en) * | 2020-08-25 | 2020-10-16 | 贵州博联茶业股份有限公司 | Tea rolling device |
| CN111903801A (en) * | 2020-09-21 | 2020-11-10 | 重庆市开州区珍茗农业发展有限公司 | Rolling equipment for tea production and processing and rolling method thereof |
| CN115769845A (en) * | 2022-11-02 | 2023-03-10 | 宁德职业技术学院 | Safe and stable's tea processing is with rolling machine |
| CN116998561A (en) * | 2023-08-12 | 2023-11-07 | 王建波 | A kind of black tea fermentation process |
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Denomination of invention: Tea leaf rolling device capable of realizing continuous feeding and discharging Effective date of registration: 20180504 Granted publication date: 20140312 Pledgee: Bank of Jinhua, Limited by Share Ltd, Quzhou, Jiangshan branch Pledgor: Zhejiang Zhufeng Machinery Co., Ltd. Registration number: 2018330000099 |
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Denomination of invention: Tea leaf rolling device capable of realizing continuous feeding and discharging Effective date of registration: 20190505 Granted publication date: 20140312 Pledgee: Bank of Jinhua, Limited by Share Ltd, Quzhou, Jiangshan branch Pledgor: Zhejiang Zhufeng Machinery Co., Ltd. Registration number: 2019330000115 |
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Date of cancellation: 20210420 Granted publication date: 20140312 Pledgee: Bank of Jinhua Limited by Share Ltd. Quzhou Jiangshan branch Pledgor: ZHEJIANG ZHUFENG MACHINERY Co.,Ltd. Registration number: 2019330000115 |
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Denomination of invention: A tea rolling device with continuous feeding and discharging Effective date of registration: 20210421 Granted publication date: 20140312 Pledgee: Bank of Jinhua Limited by Share Ltd. Quzhou Jiangshan branch Pledgor: ZHEJIANG ZHUFENG MACHINERY Co.,Ltd. Registration number: Y2021330000322 |
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