CN107811067A - A kind of novel particle oolong tea former and its forming method - Google Patents
A kind of novel particle oolong tea former and its forming method Download PDFInfo
- Publication number
- CN107811067A CN107811067A CN201711461560.7A CN201711461560A CN107811067A CN 107811067 A CN107811067 A CN 107811067A CN 201711461560 A CN201711461560 A CN 201711461560A CN 107811067 A CN107811067 A CN 107811067A
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- China
- Prior art keywords
- conical shell
- cone
- rolling
- ball bucket
- rolling axis
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
Abstract
A kind of novel particle oolong tea former, including frame, conical shell, rolling ball bucket, the rolling axis of cone and PLC control devices, conical shell is rotatably erected in frame, on the inwall of the conical shell a plurality of slant edge bones are intervally distributed with along the same hand of spiral, conical shell bottom is connected rolling ball bucket, a plurality of rib bones one are distributed with into radial on rolling ball bucket inwall, the rolling axis of cone is rotatably set up in conical shell, its underpart is stretched into rolling ball bucket, the bottom surface of the rolling axis of cone is sphere structure and a plurality of rib bones two is distributed with into radial, the rolling axis of cone, the central axis of conical shell and rolling ball bucket overlaps, a driving its elevating mechanism for being moved up and down along conical shell central axial direction is additionally provided with the rolling axis of cone.The present invention rubs tea by simulating hand, has researched and developed a set of particle oolong tea former rubbed pressure and be molded repeatedly, has ensured the full tight knot of tealeaves, improve the stability and tea making efficiency of tea quality.
Description
Technical field
The present invention relates to Tea Production equipment technical field, and in particular to a kind of novel particle oolong tea former and its
Forming method.
Background technology
Traditional granular tea moulding process, by the way of manual rolling, low production efficiency, tealeaves health cannot protect
Card；Introduce Taiwan purl machine the eighties and fast chartered plane carries out particle shaping, cumbersome, labour is big, operator safety
It cannot be guaranteed, the shaping of oolong tea rolling for each person every day only has 18~25Kg.
In recent years, the appearance of tea machine is pressed so that tea-leaf forming becomes simple, and yield also increases；But existing pressure tea machine
Extrusion forming is only leaned in tea-leaf forming process, tealeaves blade is formed particulate form by folding, and such tea is in hot water
Tealeaves is easy to spread apart during middle immersion, and intolerant to bubble, it has overturned traditional technique rubbed, press combination, has passed through the pressure tealeaves
Largely Shangdi reduces the tea leaf quality that tea machine makes.Therefore, we provide a kind of novel particle oolong tea former
And its forming method.
The content of the invention
The present invention provides a kind of novel particle oolong tea former and its forming method, is only leaned on solving existing pressure tea machine
Extrusion forming, the shortcomings of making tea leaf quality largely reduce.
The technical solution adopted in the present invention is：
A kind of novel particle oolong tea former, including frame, conical shell, rolling ball bucket, the rolling axis of cone and PLC controls
Device, the conical shell are rotatably erected in the frame, along same hand of spiral interval on the inwall of the conical shell
A plurality of slant edge bones are distributed with, the conical shell bottom is connected a rolling ball bucket, the rolling ball bucket inwall
On into radial a plurality of rib bones one are distributed with, the rolling axis of cone is rotatably set up in the conical shell, and its underpart is stretched
Enter in the rolling ball bucket, a plurality of rib bones two are distributed with for sphere structure and into radial in the bottom surface of the rolling axis of cone, described
The central axis of the rolling axis of cone, conical shell and rolling ball bucket overlaps, be additionally provided with the rolling axis of cone driving its
The elevating mechanism moved up and down along the conical shell central axial direction, the PLC control system are used to control the taper
Drum speed and the rotating speed of the rolling axis of cone and rub pressure pressure.
Further, the middle and lower part of the rolling ball bucket is made up of two a quarter spheroids, two a quarter spheroids
Top the bottom of the rolling ball bucket middle and upper part is symmetrically hinged on by hinge respectively, each a quarter spheroid is also corresponding to be set
There is a division cylinder, the piston rod of the division cylinder is hinged on a quarter spheroid, and the end of division cylinder is then
It is hinged in the frame.
Further, one of a quarter spheroid is provided with calmly with the bottom of another a quarter spheroid junction
Position groove, another a quarter spheroid are then correspondingly provided with positioning convex.
Further, the rolling ball bucket is arranged right below one and breaks up vibra shoot, and that this breaks up vibration trench bottom is corresponding
Install a vibrating motor.
Further, the novel particle oolong tea former also includes a feed riser machine, the feed riser machine
Discharge end is located at the top of the conical shell.
Further, a bearing is arranged in the middle part of the conical shell on lateral wall, the bearing outer ring is fixed on described
In frame, the conical shell lateral wall is provided with gear one, is fixed with a rotary electric machine in the frame, the rotary electric machine is defeated
Shaft is provided with gear two, and the gear one is connected with the gear two by chain drive.
Further, the elevating mechanism include lift cylinder, air cylinder fixed plate, the first connecting plate, the second connecting plate with
And lifting guide pillar, two support bars are vertically fixed in the frame, and the lift cylinder is fixed by the air cylinder fixed plate
On the support bar, the air cylinder fixed plate of the lift cylinder both sides is respectively equipped with a lifting guide pillar, two liftings
Parallel interval is arranged with first connecting plate and second connecting plate on guide rod, and the piston rod of the lift cylinder connects vertically
It is connected on first connecting plate, the second connecting plate bottom surface is fixedly connected with the rolling axis of cone.
Further, the lifting guide pillar above first connecting plate is provided with a plurality of cylinder magnet ring inductive switches.
Further, the second connection plate top surface also fixes the variable-frequency motor that the driving rolling axis of cone rotates,
The output shaft of the variable-frequency motor is connected through second connecting plate with the rolling axis of cone.
The present invention also provides a kind of forming method of particle oolong tea, using above-mentioned novel particle oolong tea former,
Comprise the following steps：
1）, first, tealeaves is added into conical shell, and rotate conical shell and the rolling axis of cone, by tea leaf kneading ball bucket
It is interior；
2）, secondly, rolling axis of cone both forward and reverse directions is alternated rotation, rib of the tealeaves in rolling ball bucket in rolling axis of cone bottom
Cell tissue is damaged under shearing and squeezing action of the bone two with the rib bone one in rolling ball bucket, preliminarily forms streak；
3）, it is last, the rolling axis of cone moves axially downwards pressurization along conical shell, makes streak tealeaves formation granular tea,
Pressure is rubbed repeatedly, until granular tea is immediately full.
Knowable to above-mentioned mechanism and method description to the present invention, compared to the prior art, the invention has the advantages that：
1st, the present invention rubs tea by simulating hand, has researched and developed the particle oolong tea shaping that a set of rub-pressure-is molded repeatedly and has set
It is standby, PLC control devices are integrated, can set and rub the parameters such as pressure pressure, rotating speed, time, ensures the full tight knot of tealeaves, greatly reduces
The labor intensity of worker；NC postprocessing control can be achieved, there is the characteristics of more accurate, more flexible, substantially increase tea making efficiency, carry
The stability of high tea quality；The standardization, scale, automated production of granular tea processing can be achieved, can effectively improve
The production efficiency and tea leaf quality of grain tea processing, reduce tea grower's labor intensity.The invention former section greatly upgrades particle
Tea forming technique is horizontal, improves tea leaf quality, and promotes the transition and upgrade of tea industry, contour to information-based, digitlization, intellectuality
Sciemtifec and technical sphere extends, and develops to " high, precision and frontier ", and the income of tealeaves personnel is engaged in increase.
2nd, of the invention rolling ball bucket madial wall and rolling axis of cone bottom surface all carry radial rib bone, the tea in rolling ball bucket
Ball penetrate the shearing of shape rib bone, squeezing action cell tissue is damaged, preliminarily form tealeaves streak, while rolling axis of cone edge
The axial pressure of conical shell, further make tealeaves into graininess, by repeatedly rub pressure, make granular tea tight knot full, abandon
The packing stage of conventional pressure tea machine, improves the ratio of briquetting of tealeaves, greatlys save curring time, improve tea yield.
3rd, the rolling axis of cone of the invention is driven by variable-frequency motor and rotated, and is realized and moved down by lift cylinder and lifting guide pillar
Dynamic, lifting guide pillar is additionally provided with multiple cylinder magnet ring inductive switches, coordinates PLC control devices to make the different positions that the rolling axis of cone reaches
Put, so as to control it is different rub pressure pressure and rub pressure rotating speed, make the present invention former have it is light rub light pressure, in rub middle pressure with
And that rubs the multiple mixed mode such as weight again rubs pressure function.
4th, rolling ball bucket middle and lower part of the invention is by two symmetrical a quarters for being hinged on rolling ball bucket middle and upper part bottom
Spheroid forms, and each a quarter spheroid is correspondingly provided with division cylinder, the self-emptying of granular tea can be achieved, while be provided with and break up
Vibra shoot makes tea ball directly break up discharging, coordinates PLC control devices, so as to greatly reduce the labor intensity of worker, further
Improve production efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is that the present invention omits elevator and the structural representation of frame.
Fig. 3 is the structural representation of conical shell of the present invention.
Fig. 4 is the structural representation of the rolling axis of cone of the present invention.
Fig. 5 is the structural representation of rolling ball bucket of the present invention.
Fig. 6 is the top view of rolling ball bucket of the present invention.
Fig. 7 is the structural representation that the present invention breaks up vibra shoot.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings and the specific embodiments.
A kind of novel particle oolong tea former, referring to figs. 1 to Fig. 3, including frame 1, conical shell 10, rolling ball bucket
20th, the rolling axis of cone 30 and PLC control devices（Not shown in figure）, a bearing is arranged on the middle part lateral wall of conical shell 10
11, the outer ring of bearing 11 is fixed in the frame 1 so that conical shell 10 is rotatable.Set on the lateral wall of conical shell 10
There is gear 1, a rotary electric machine 13 is fixed with the frame 1, the output shaft of rotary electric machine 13 is provided with gear 2 14, described
Gear 1 is connected with the gear 2 14 by chain 15.Along between the same hand of spiral on the inwall of the conical shell 10
Every a plurality of slant edge bones 16 are distributed with.
Reference picture 2, Fig. 4 and Fig. 5, rolling ball bucket 20 are fixedly connected on the bottom of conical shell 10, rolling by ring flange
A plurality of rib bones 1 are distributed with into radial on the inwall of ball bucket 20.The middle and lower part of rolling ball bucket is by two a quarter spheroids
200 compositions, the top of two a quarter spheroids 200 is symmetrically hinged in the rolling ball bucket 20 by hinge 201 respectively
The bottom in portion, each a quarter spheroid 200 are also correspondingly provided with a division cylinder 22, the piston rod hinge of the division cylinder 22
It is connected on a quarter spheroid 200, the end of division cylinder 22 is then hinged in the frame 1.One of them four/
One spheroid 200 is being provided with detent 202, another a quarter spheroid with the bottom of another a quarter spheroid junction
200 are correspondingly provided with positioning convex 203, the setting of detent 202 and positioning convex 203, facilitate two a quarter spheroids
200 merging positioning.
Reference picture 1, Fig. 2 and Fig. 6, the rolling axis of cone 30 are rotatably set up in the conical shell 10, and institute is stretched into its underpart
State in rolling ball bucket 20, the outer wall of the rolling axis of cone 30 has a raised line 301 of shape of threads, and bottom surface is sphere structure and into putting
Penetrate shape and a plurality of rib bones 2 31, the central axis phase of the rolling axis of cone 30, conical shell 10 and rolling ball bucket 20 is distributed with
Mutually overlap, a driving its liter for being moved up and down along the central axial direction of conical shell 10 is additionally provided with the rolling axis of cone 30
Descending mechanism.
Reference picture 2, above-mentioned elevating mechanism include lift cylinder 41, air cylinder fixed plate 42, the connection of the first connecting plate 43, second
Plate 44 and lifting guide pillar 45, two support bars 46 are vertically fixed in the frame 1, the lift cylinder 41 passes through the gas
Cylinder fixed plate 42 is fixed on the support bar 46, and the air cylinder fixed plate of the both sides of lift cylinder 41 is respectively equipped with described in one
Lifting guide pillar 45, parallel interval is arranged with first connecting plate 43 and second connecting plate 44 on two lifting guide pillars 45,
The piston rod of the lift cylinder 41 is connected on first connecting plate 43 vertically, and the top surface of the second connecting plate 44 also fixes one
The variable-frequency motor 47 for driving the rolling axis of cone 30 to rotate, the output shaft of the variable-frequency motor 47 through second connecting plate 44 with
The rolling axis of cone 30 connects.The lifting guide pillar 45 of the above-mentioned top of first connecting plate 43 is provided with the sensing of a plurality of cylinder magnet rings and opened
Close, for sensing the displacement of the piston rod of lift cylinder 41.
Reference picture 1 and Fig. 7, above-mentioned rolling ball bucket 20 are arranged right below one and break up vibra shoot 51, and this breaks up vibra shoot
One vibrating motor 52 of the corresponding installing in 51 bottoms.
Reference picture 1, the novel particle oolong tea former may also include a feed riser machine 60, the feed riser machine
60 discharge end is located at the top of the conical shell 10.
Above-mentioned PLC control devices, which are provided with, to be used to show the display panel with control parameter, and tea can be set on display panel
Leaf rubs the pressure time, rubs pressure pressure, rubs the series of parameters such as pressure number.Simultaneously can be according to the old tender and grade of different batches tealeaves
Arrange parameter data are preserved and backed up.
The forming method of above-mentioned novel particle oolong tea former, comprises the following steps：
（1）, first, tealeaves is added into conical shell 10, and rotate conical shell 10 and the rolling axis of cone 30, by tea bag
Rub in ball bucket 20；
（2）, secondly, the both forward and reverse directions of the rolling axis of cone 30 is alternated rotation, the tealeaves in rolling ball bucket 20 is in the rolling axis of cone 30
Cell tissue is damaged under shearing and squeezing action of the rib bone 2 31 of bottom with the rib bone 1 in rolling ball bucket 20, preliminary shape
Into streak；
（3）, it is last, the rolling axis of cone 30 moves axially downwards pressurization along conical shell 10, makes streak tealeaves formation graininess
Tealeaves, pressure is rubbed repeatedly, until granular tea is immediately full.
Described above, only present pre-ferred embodiments are not intended to limit embodiment of the present invention, this area
Those of ordinary skill can very easily carry out corresponding flexible or modification, example according to the central scope and spirit of the present invention
Such as the permutation and combination either addition of some conventional techniques or the modification of each dependent claims.It is all according to the present patent application patent
The equivalent changes and modifications that scope and description are made, all should still it remain within the scope of the patent.
Claims (10)
- A kind of 1. novel particle oolong tea former, it is characterised in that：Including frame, conical shell, rolling ball bucket, rolling cone Axle and PLC control devices, the conical shell are rotatably erected in the frame, along same on the inwall of the conical shell The hand of spiral is intervally distributed with a plurality of slant edge bones, and the conical shell bottom is connected a rolling ball bucket, described A plurality of rib bones one are distributed with into radial on rolling ball bucket inwall, the rolling axis of cone is rotatably set up in the conical shell Interior, its underpart is stretched into the rolling ball bucket, the bottom surface of the rolling axis of cone for sphere structure and into it is radial be distributed with it is a plurality of Rib bone two, the central axis of the rolling axis of cone, conical shell and rolling ball bucket overlap, and are also set in the rolling axis of cone There is its elevating mechanism for being moved up and down along the conical shell central axial direction of a driving, the PLC control system is used to control Make the rotating speed of the conical shell rotating speed and the rolling axis of cone and rub pressure pressure.
- A kind of 2. novel particle oolong tea former as claimed in claim 1, it is characterised in that：In the rolling ball bucket Bottom is made up of two a quarter spheroids, and the top of two a quarter spheroids is symmetrically hinged on the bag by hinge respectively The bottom of ball bucket middle and upper part is rubbed, each a quarter spheroid is also correspondingly provided with a division cylinder, the piston of the division cylinder Bar is hinged on a quarter spheroid, and the end of division cylinder is then hinged in the frame.
- A kind of 3. novel particle oolong tea former as claimed in claim 2, it is characterised in that：One of a quarter Spheroid is being provided with detent with the bottom of another a quarter spheroid junction, and another a quarter spheroid is then corresponded to and set There is positioning convex.
- A kind of 4. novel particle oolong tea former as claimed in claim 2, it is characterised in that：The rolling ball bucket is just Vibra shoot is broken up in lower section provided with one, and this breaks up vibration trench bottom one vibrating motor of corresponding installing.
- A kind of 5. novel particle oolong tea former as claimed in claim 1, it is characterised in that：Also include a feed riser Machine, the discharge end of the feed riser machine are located at the top of the conical shell.
- A kind of 6. novel particle oolong tea former as claimed in claim 1, it is characterised in that：In the middle part of the conical shell A bearing is arranged on lateral wall, the bearing outer ring is fixed in the frame, and the conical shell lateral wall is provided with tooth One is taken turns, a rotary electric machine is fixed with the frame, the rotary electric machine output shaft is provided with gear two, the gear one and the tooth Wheel two is connected by chain drive.
- A kind of 7. novel particle oolong tea former as claimed in claim 1, it is characterised in that：The elevating mechanism includes Lift cylinder, air cylinder fixed plate, the first connecting plate, the second connecting plate and lifting guide pillar, two are vertically fixed in the frame Individual support bar, the lift cylinder are fixed on the support bar by the air cylinder fixed plate, the lift cylinder both sides Air cylinder fixed plate is respectively equipped with a lifting guide pillar, and parallel interval is arranged with first connecting plate on two lifting guide pillars With second connecting plate, the piston rod of the lift cylinder is connected on first connecting plate vertically, second connection Plate bottom surface is fixedly connected with the rolling axis of cone.
- A kind of 8. novel particle oolong tea former as claimed in claim 7, it is characterised in that：On first connecting plate The lifting guide pillar of side is provided with a plurality of cylinder magnet ring inductive switches.
- A kind of 9. novel particle oolong tea former as claimed in claim 7, it is characterised in that：The second connecting plate top The variable-frequency motor that the driving rolling axis of cone rotates also is fixed in face, and the output shaft of the variable-frequency motor connects through described second Plate is connected with the rolling axis of cone.
- 10. a kind of forming method of particle oolong tea, set using a kind of novel particle oolong tea shaping as claimed in claim 1 It is standby, it is characterised in that to comprise the following steps：1）, first, tealeaves is added into conical shell, and rotate conical shell and the rolling axis of cone, by tea leaf kneading ball bucket It is interior；2）, secondly, rolling axis of cone both forward and reverse directions is alternated rotation, rib of the tealeaves in rolling ball bucket in rolling axis of cone bottom Cell tissue is damaged under shearing and squeezing action of the bone two with the rib bone one in rolling ball bucket, preliminarily forms streak；3）, it is last, the rolling axis of cone moves axially downwards pressurization along conical shell, makes streak tealeaves formation granular tea, Pressure is rubbed repeatedly, until granular tea is immediately full.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711461560.7A CN107811067A (en) | 2017-12-28 | 2017-12-28 | A kind of novel particle oolong tea former and its forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711461560.7A CN107811067A (en) | 2017-12-28 | 2017-12-28 | A kind of novel particle oolong tea former and its forming method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107811067A true CN107811067A (en) | 2018-03-20 |
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ID=61606842
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711461560.7A Pending CN107811067A (en) | 2017-12-28 | 2017-12-28 | A kind of novel particle oolong tea former and its forming method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111227066A (en) * | 2020-03-31 | 2020-06-05 | 湘丰茶业集团有限公司 | Machine is rubbed with package to tea production |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102578311A (en) * | 2012-03-01 | 2012-07-18 | 浙江珠峰机械有限公司 | Tea leaf rolling device capable of realizing continuous feeding and discharging |
| CN202603523U (en) * | 2012-04-19 | 2012-12-19 | 浙江珠峰机械有限公司 | Inner drum eccentric type double-drum continuous rolling machine |
| CN204742472U (en) * | 2015-07-09 | 2015-11-11 | 张配波 | Machine is kneaded to high -efficient tealeaves |
| CN205912807U (en) * | 2016-05-17 | 2017-02-01 | 张新萍 | Tea leaf wrapping -twisting machine |
| CN206744456U (en) * | 2017-03-22 | 2017-12-15 | 黄培荣 | A kind of dial type tea deblocking machine |
-
2017
- 2017-12-28 CN CN201711461560.7A patent/CN107811067A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102578311A (en) * | 2012-03-01 | 2012-07-18 | 浙江珠峰机械有限公司 | Tea leaf rolling device capable of realizing continuous feeding and discharging |
| CN202603523U (en) * | 2012-04-19 | 2012-12-19 | 浙江珠峰机械有限公司 | Inner drum eccentric type double-drum continuous rolling machine |
| CN204742472U (en) * | 2015-07-09 | 2015-11-11 | 张配波 | Machine is kneaded to high -efficient tealeaves |
| CN205912807U (en) * | 2016-05-17 | 2017-02-01 | 张新萍 | Tea leaf wrapping -twisting machine |
| CN206744456U (en) * | 2017-03-22 | 2017-12-15 | 黄培荣 | A kind of dial type tea deblocking machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111227066A (en) * | 2020-03-31 | 2020-06-05 | 湘丰茶业集团有限公司 | Machine is rubbed with package to tea production |
| CN111227066B (en) * | 2020-03-31 | 2022-11-01 | 湘丰茶业集团有限公司 | Machine is rubbed with package to tea production |
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