CN107125358B - Tea rolling quick-packing machine with improved structure and tea rolling quick-packing method - Google Patents
Tea rolling quick-packing machine with improved structure and tea rolling quick-packing method Download PDFInfo
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- CN107125358B CN107125358B CN201710429224.8A CN201710429224A CN107125358B CN 107125358 B CN107125358 B CN 107125358B CN 201710429224 A CN201710429224 A CN 201710429224A CN 107125358 B CN107125358 B CN 107125358B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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Abstract
The application relates to a tea rolling quick packing machine with an improved structure and a tea rolling quick packing method. The tea bag rolling device is characterized in that a tea bag hanging rod and a tea bag rolling mechanism are additionally arranged in the tea bag rolling device, the tea bag hanging rod is arranged above the tea bag rolling mechanism, and the bottom end of the tea bag hanging rod is a tea bag opening rolling end. The tea bag hanging rod is additionally provided with a rolling mechanism with a controllable torque output end of a power output end, the rolling mechanism is used for driving the rolling end of the tea bag opening to rotate, and the tea bag hanging rod is used for hanging and rolling the tea bag opening and forming a spherical tea bag between the tea bag rolling mechanism and the rolling disc. According to the tea rolling quick-packaging machine with the improved structure and the tea rolling quick-packaging method, the existing tea rolling working procedures, the tea rolling forming working procedures and the like are simplified into one working procedure, so that the tea rolling and rolling forming efficiency is improved.
Description
Technical Field
The application relates to tea processing equipment, in particular to a tea rolling quick packing machine with an improved structure and a tea rolling quick packing method.
Background
Along with the progress of society, various mechanized production processes of oolong tea are becoming more common, but the mechanized production processes are generally found in enterprises with a certain scale, for example, in the existing mechanical production processes of oolong tea, the rolling and the packing and the shaping are separated, and are completed by using a tea rolling machine and a tea quick packing machine respectively.
Most of tea twisting machines in the prior art adopt twisting drums with twisting discs matched with the twisting discs to do eccentric rotary motion, tea is directly placed in the twisting drums, and the twisting process of the tea is realized through the relative motion of the twisting drums and the twisting discs, such as the tea twisting machine disclosed in Chinese patent CN 201420061530.2. The scheme is that the tea bag is matched with a tea bag quick packing machine or a cotton cloth is adopted to pack tea, loose tea wrapped in the cotton cloth is manually squeezed and kneaded to be rolled and kneaded into compact tea balls, the tea balls are scattered by untangling the cotton cloth, and then the tea bag quick packing machine and the tea bag quick packing machine are repeatedly heated and fried until the tea is rolled into particles. This solution either has a high mechanical cost and a large space occupation, or requires more manpower and time. In addition, under the conditions of coping with different tea leaves, different customer demands and the like, the scheme needs to respectively adjust parameters of two working procedures, and when the cross production of different products or different production progress of the same product between the two working procedures exists, the production efficiency is reduced.
The present application discloses a quick tea leaf rolling machine, which is a Chinese patent application with the application number 201710085808.8 submitted by the inventor to the national intellectual property office, and comprises a rolling disc and a rolling device arranged above the rolling disc, wherein the rolling device can be arranged above the rolling disc in an eccentric rotary motion. The tea bag rolling device comprises a tea bag rolling device, a tea bag rolling mechanism, a tea bag hanging rod, a tea bag rolling mechanism and a spherical tea bag. The tea bag pressing and kneading mechanism is matched with the kneading disc, and is used for limiting the spherical tea bags above the kneading disc and driving the spherical tea bags to do eccentric rotary motion on the kneading disc. The tea rolling quick-packaging machine is convenient to use, improves the production efficiency, and saves the mechanical cost and the labor cost in the production process. However, in the scheme, the structure is unreasonable in practical implementation, and the structure of the tea bag kneading mechanism and the kneading disc is too complex and the practical effect is poor. Moreover, as the strength of the rolling of the tea bag mouth is uncontrollable, excessive rolling of the tea bag mouth is easy to occur, so that the tea bag is broken and damaged, the tea in the tea bag is rolled up, the tea bag is too tightly bound to the tea, the tea in the tea bag is ground in the rolling process, the tea close to the outer edge of the tea bag in the rolling process is excessively rolled, and the rolling effect of the tea in the center of the tea bag is poor.
Disclosure of Invention
The application provides a tea rolling quick packing machine with an improved structure and a tea rolling quick packing method, so as to solve the problems.
The application adopts the following technical scheme:
the utility model provides a quick chartered plane is rubbed to tealeaves of institutional advancement, includes to rub the dish and locate the package of rubbing the dish top and rub the device, the package is rubbed the device and is made eccentric gyration motion setting with this and rub the dish top. The tea bag rolling device is characterized in that a tea bag hanging rod and a tea bag rolling mechanism are additionally arranged in the tea bag rolling device, the tea bag hanging rod is arranged above the tea bag rolling mechanism, and the bottom end of the tea bag hanging rod is a tea bag opening rolling end. The tea bag hanging rod is additionally provided with a rolling mechanism with a controllable torque output end of a power output end, the rolling mechanism is used for driving the rolling end of the tea bag opening to rotate, and the tea bag hanging rod is used for hanging and rolling the tea bag opening and forming a spherical tea bag between the tea bag rolling mechanism and the rolling disc.
A tea rolling and quick packing method comprises the following steps:
and I, placing the tea leaves which need to be rolled and packaged into a tea bag body.
And II, hanging the tea bag filled with tea leaves from the mouth of the tea bag.
And III, rolling the tea bag hanging part in the rolling step II into a spherical tea bag.
And IV, placing the spherical tea bag in the step III on a rolling disc for rolling, wherein the binding force of the tea bag body on tea leaves in the tea bag body can be adjusted by adjusting the torsion of the hanging part of the rolled tea bag in the rolling process.
And V, taking out the wrapped and kneaded tea leaves in the tea bag.
From the above description of the application, it is clear that the application has the following advantages over the prior art:
firstly, the arrangement of the structure improved tea rolling quick-packaging machine with the controllable torque output by the power output end of the rolling mechanism can enable the degree of the rolled tea bag opening to be controllable, so that the effect of controllable binding force of the tea bag body on the tea inside the tea bag body is achieved. The rolling degree is controllable, so that the conditions of tea bag collapse and damage, broken tea leaves in the tea bag and the like can be effectively avoided. Above-mentioned tea bag body can be in realizing on a machine that the tea is kneaded and two processes of package formation are kneaded to the tie force of its inside tealeaves controllable for the tealeaves at tea bag center can overturn to the tea bag outward flange and can be with the roll effort transmission of kneading the dish to the tea bag center, thereby can guarantee that the package of tealeaves in the tea bag is kneaded the process more evenly, and package is kneaded the in-process torsion and is risen, makes tealeaves package formation better.
Secondly, the tea rolling quick packing machine with the improved structure and the tea rolling quick packing method change the existing procedures of tea rolling, tea rolling forming and the like into one procedure, change the current situations that tea rolling equipment, tea forming equipment and the like are needed in the existing production process, various equipment is complicated to use and low in automation degree, or homogenous tea can be produced only on a job basis, or each change is extremely dependent on the experience of an operator, is inconvenient to use and has high use cost, and is not suitable for the current situation of the current high-efficiency and flexible production direction.
Drawings
Fig. 1 is a schematic structural view of a tea rolling and packaging machine of the application.
Fig. 2 is a schematic front view of the tea rolling and packaging machine of the present application.
Fig. 3 is a schematic side view of the tea rolling and packaging machine of the application.
Fig. 4 is an enlarged schematic view of a portion a in fig. 1.
Fig. 5 is a schematic plan view of the rolling plate of the present application.
Fig. 6 is a schematic side view of the rolling disc of the present application.
Fig. 7 is a schematic bottom view of the tea bag kneading mechanism of the present application assembled on the main body of the kneading device.
Detailed Description
Specific embodiments of the present application will be described below with reference to the accompanying drawings.
Referring to fig. 1, 2 and 3, a tea rolling quick packing machine with improved structure comprises a frame 1, a rolling disc 2 arranged in the frame 1, and a rolling device 3, wherein the rolling device 3 is arranged above the rolling disc 2, and the rolling device 3 can be arranged above the rolling disc 2 in an eccentric rotary motion. The structure of the kneading device 3 for eccentric rotary motion above the kneading disc 2 is common prior art in the field of existing tea kneading equipment, and the inventor also discloses that the eccentric rotary motion is realized by three crank rocker mechanisms 11 matched with motors in Chinese patent with the application number of 201410199658. X. The kneading device 3 and the kneading disc 2 can be arranged in a way of opposite and opposite movement, and the arrangement can be realized by adding a device capable of driving the kneading device 3 and/or the kneading disc 2 to lift.
With continued reference to fig. 1, 2 and 3, the kneading device 3 includes a kneading device body 31, a tea bag hanging rod 32, and a tea bag kneading mechanism 33. The kneading device body 31 is a round, oval or polygonal kneading device body 31 extending along a horizontal plane, and the kneading device body 31 is disposed in the frame 1. The tea bag hanging rod 32 and the tea bag pressing and kneading mechanism 33 are both assembled to the bag kneading device main body 31. In this embodiment, the structure of the square kneading device main body 31 is preferably adopted to describe, the eccentric rotation motion is realized by four crank-rocker mechanisms 11 arranged at four corners of the kneading device main body 31, at least one of the four crank-rocker mechanisms 11 is in transmission connection with a crank-rocker driving motor 12 and a crank-rocker speed change mechanism 13 through a transmission mechanism, the crank-rocker speed change mechanism 13 is a speed reduction mechanism with an input shaft perpendicular to an output shaft, and the crank-rocker driving motor 12 and the crank-rocker speed change mechanism 13 are assembled at the top side edge of the frame 1. The crank rocker driving motor 12 and the crank rocker speed change mechanism 13 are assembled on the top edge of the machine, and are components which are required to be debugged, damaged and easy to generate heat and vibrate during operation.
Referring to fig. 1, 2, 3 and 7, the tea bag kneading mechanism 33 has a dome-shaped structure with a downward opening, a flat plate structure, a curved surface structure, or the like. The middle part of the tea bag kneading mechanism 33 is provided with a containing through hole 331 extending along the vertical direction, and the containing through hole 331 is used for containing the tea bag body and/or the tea bag hanging rod 32. The tea bag kneading mechanism 33 includes at least one tea bag kneading plate 332, and the tea bag kneading plate 332 is cooperatively structured to form the dome-shaped structure, the flat plate structure, the curved surface structure, or the like. The tea bag kneading plate 332 may be a single plate structure with the through hole 331 in the middle, or may be a plurality of plates that may be spliced into a dome structure, a flat plate structure, or a curved surface structure. The scheme of the single tea bag kneading plate 332 is simple in structure and low in machine manufacturing cost, and the containing through holes 331 can be enlarged in the scheme of the plurality of tea bag kneading plates 332, so that tea can be conveniently packaged at the bottom end of the tea bag hanging rod 32. The present embodiment is described with reference to the tea bag kneading mechanism 33 having a flat plate structure composed of two tea bag kneading plates 332. The tea bag kneading mechanism 33 comprises two tea bag kneading plates 332, two transverse guide rods 333 and two transverse driving mechanisms 334, wherein the transverse guide rods 333 extend along a horizontal plane and are oppositely arranged in the bag kneading device main body 31, the two tea bag kneading plates 332 are respectively assembled below the two transverse guide rods 333 in a movable manner along the transverse guide rods 333, and the two transverse driving mechanisms 334 are respectively used for driving the two tea bag kneading plates 332 to move along the transverse guide rods 333. The bottom surfaces of the two tea bag pressing and kneading plates 332 are of semicircular structures, and the bottom surfaces of the two tea bag pressing and kneading plates 332 can be spliced into a circular tea bag pressing and kneading surface. The lateral drive mechanism 334 includes, but is not limited to, a screw, cylinder, hydraulic cylinder, or the like.
Referring to fig. 1, 2 and 3, the tea bag hanging rod 32 is mounted on the upper edge middle portion of the kneading device main body 31 by a first lifting mechanism. The first lifting mechanism comprises a first guide rod 321, a sliding seat 322 and a first driving mechanism 323, wherein the bottom end of the first guide rod 321 is fixedly arranged on the upper edge of the kneading device main body 31, the first guide rod 321 extends upwards along the vertical direction, the first driving mechanism 323 is used for driving the sliding seat 322 to slide along the first guide rod 321, and the first driving mechanism 323 is preferably arranged at the top end of the first guide rod 321. The first driving mechanism 323 includes, but is not limited to, a screw rod, an air cylinder, a hydraulic cylinder, and the like, where the tea bag hanging rod 32 extends in the vertical direction, the bottom end of the tea bag hanging rod 32 is a rolled end of the tea bag mouth, and the top end of the tea bag hanging rod 32 is assembled on the slide seat 322. The rolled end of the tea bag mouth is used for connecting a tea bag body (such as cotton cloth and the like) made of flexible materials with the bottom end of a tea bag hanging rod 32 at the position adjacent to the bag mouth, and the structure of the rolled end comprises, but is not limited to, a horizontal rod which extends horizontally and is convenient for binding the tea bag mouth, a buckle which clamps the tea bag mouth through a spring clamp, a clamp used for clamping the tea bag mouth and the like. When the sliding seat 322 is located at the bottom end of the first guide rod 321, the tea bag hanging rod 32 is disposed through the tea bag pressing and kneading mechanism 33 via the accommodating through hole 331. In the process that the sliding seat 322 slides upwards along the first guide rod 321, the rolled end of the tea bag opening passes through the tea bag kneading mechanism 33 through the accommodating through hole 331 and then slides upwards.
Referring to fig. 1, 2, 3 and 4, the tea bag hanging rod 32 is attached with a rolling mechanism, the rolling mechanism is used for driving the rolling end of the tea bag mouth to rotate, the rolling mechanism comprises a rolling motor 324, a rolling speed changing mechanism 325 and a rolling clutch 326 which are sequentially connected in a transmission way, and an input shaft and an output shaft of the rolling speed changing mechanism 325 are mutually perpendicular. The rolling motor 324, the rolling speed change mechanism 325 and the rolling clutch 326 are assembled on the sliding seat 322 in a substantially L-shaped arrangement, the rolling motor 324 is arranged above the side edge of the rolling device main body 31 along the direction that the length direction of the rolling motor is parallel to the side edge of the rolling device main body 31, the power output end of the rolling clutch 326 extends to the upper part of the middle part of the rolling device main body 31, and the power output end of the rolling clutch 326 is in transmission connection with the top end of the tea bag hanging rod 32 through two bevel gears 327. The crank rocker driving motor 12 in the arrangement mode is convenient to assemble, debug and maintain in the using process of the machine like the crank rocker speed change mechanism 13, the running stability of the machine can be improved by the assembly mode, the using noise of the machine is reduced, the heat dissipation of the machine is convenient, and the service life of the machine is prolonged. When the tea bag is limited below the tea bag pressing and kneading device, the bag mouth of the tea bag body is rolled by the rolling end of the tea bag mouth, and the tea bag is compressed into a spherical body, the rolling clutch 326 is used for disconnecting the transmission connection between the rolling mechanism and the rolling end of the tea bag mouth when the torsion force applied by the rolling mechanism to the rolling end of the tea bag mouth is increased to a certain value, so that the binding force of the tea bag to the tea leaves in the tea bag is maintained at a certain level, the tea leaves in the tea bag can be turned over to the outer edge of the tea bag in the rolling process, and the rolling acting force of the rolling disc 2 to the tea bag can be transmitted to the center of the tea bag, thereby ensuring that the rolling process of the tea leaves in the tea bag is more uniform. The structure can prevent the tea leaves in the tea bag from being kneaded into tea dust or even being completely damaged. The wrap clutch 326 is preferably an electromagnetic clutch that can regulate torque by regulating current.
Referring to fig. 1, 5 and 6, the rolling disc 2 is a circular rolling disc 2, a plurality of rolling ribs 21 are provided on the rolling disc 2, and the plurality of rolling ribs 21 are uniformly radially arranged from the center of the rolling disc 2 to the periphery. The rolling rib 21 is an arc-shaped rolling rib 21 curved substantially toward the rotation direction of the rolling disc 2. The rolling disc 2 with a limited angle is matched with the rolling rib 21 in a rotating way, so that the rolling process is more efficient and has better effect. The above is a preferable solution of this embodiment, and in this embodiment, a solution of uniformly distributing the rolling ribs 21 is adopted, the height of the convex rolling surface of the rolling ribs 21 is gradually increased from the middle of the rolling disc 2 to the periphery of the rolling disc 2, and the rolling surface of the rolling disc 2 is the contact surface of the rolling disc 2 and the rolled object. Each of the rolling bars 21 is provided with at least one kneading portion. The kneading part is provided to protrude the kneading rib 21 in a direction away from the kneading disc 2. Preferably, each of the rolling bars 21 is provided with 3 pressing portions, the 3 pressing portions are respectively an inner pressing portion 211, an intermediate pressing portion 212 and an outer pressing portion 213, the inner pressing portion 211 is disposed at an end portion of the rolling bar 21 adjacent to the middle portion of the rolling surface, the intermediate pressing portion 212 is disposed at the middle portion of the rolling bar 21, and the outer pressing portion 213 is disposed at an end portion of the rolling bar 21 adjacent to the outer edge of the rolling surface.
Referring to fig. 1, 3, 5, 6, and 7, the inner kneading portion 211 and the middle kneading portion 212 have a spherical convex structure. The external kneading portion 213 has a columnar protrusion structure. The volume of the middle kneading portion 212 is larger than the volume of the inner kneading portion 211. The height of the rolling rib 21 where the outer pressing portion 213 protrudes is greater than the height of the rolling rib 21 where the middle pressing portion 212 protrudes. The above-mentioned internal pressure is rubbed portion 211 and above-mentioned middling pressure and is rubbed portion 212 and be the setting of globular protruding structure and can form the effect of kneading to the tea bag and be similar to fist pressure to the manual process of rubbing of simulation better, fully rub the package and rub the tealeaves in the tea bag, make the tealeaves in the tea bag can overturn, middle part tealeaves to outside, outside tealeaves reaches the middle part, and rub the effort of dish 2 to the tea bag and can effectively transmit to the tea bag middle part in the package of rubbing the in-process, thereby can fully and evenly rub all tealeaves in the tea bag. The above-mentioned outer pressing and kneading portion 213 is provided with a columnar protrusion structure, which is helpful for further restricting the tea bag inside the kneading disc 2, so as not to cause the tea bag to run out of the kneading disc 2 to affect the kneading effect. The diameter of the tea bag pressing kneading surface is larger than the radius of the kneading surface and smaller than the diameter of the kneading surface. The tea bag pressing dough is arranged opposite to the rolling dough, and the tea bag pressing dough is provided with keels which are consistent with the rolling ribs 21 in structure and are reduced according to the proportion of the tea bag pressing dough and the rolling dough. Preferably the direction of curvature of the keels is opposite to the direction of curvature of the rolling bars 21.
Referring to fig. 1, 2 and 3, the rolling disc 2 is mounted on a rolling frame 22, the rolling frame 22 is mounted in the frame 1 by a second lifting mechanism, and the rolling frame 22 is disposed adjacent to the bottom end of the frame 1. The second lifting mechanism comprises four second guide rods 231, four groups of guide wheels 232 and a second driving mechanism 233, the four second guide rods 231 are fixedly arranged in the frame 1, the second guide rods 231 are respectively arranged around the frame 1, the four groups of guide wheels 232 are arranged in one-to-one correspondence with the four second guide rods 231, the guide wheels 232 are rotatably assembled around the twisting frame 22, and the second driving mechanism 233 is used for driving the guide wheels 232 to move up and down along the second guide rods 231. The second drive mechanism 233 includes, but is not limited to, a screw, a cylinder, a hydraulic cylinder, and the like. The second driving mechanism 233 is preferably provided by two cylinders provided on both sides of the rolling frame 22. The bottom end of the second driving mechanism 233 is fixedly arranged at the inner bottom edge of the frame 1, and the push-out end of the second driving mechanism 233 is fixedly connected with the side edge of the rolling frame 22.
With continued reference to fig. 1, 2 and 3, the rolling frame 22 is additionally provided with a tea bag limiting mechanism, a rolling disc driving mechanism 25 and a rolling disc speed changing mechanism 26, the rolling disc driving mechanism 25 and the rolling disc speed changing mechanism 26 are assembled in the rolling frame 22, and the rolling disc driving mechanism 25 and the rolling disc speed changing mechanism 26 are in driving connection with the rolling disc 2 for driving the rolling disc 2 to rotate. Preferably, the rolling disc speed change mechanism 26 is a speed reduction mechanism with an input shaft perpendicular to an output shaft, the rolling disc driving mechanism 25 is a driving motor, the rolling disc driving mechanism 25 is in transmission connection with the rolling disc speed change mechanism 26, and the output shaft of the rolling disc speed change mechanism 26 is in meshed connection with a large gear connected with the rolling disc 2 through a small gear. The arrangement mode can enable the rolling disc driving mechanism 25 and the rolling disc speed changing mechanism 26 to be completely accommodated in the rolling frame 22, so that the internal arrangement of the machine is improved, the volume of the machine is smaller, and the market competitiveness of the machine is improved.
With continued reference to fig. 1, 2 and 3, the above-mentioned tea bag limiting mechanism is used for assisting in limiting the tea bag above the rolling surface in the rolling process, and the tea bag limiting mechanism comprises two groups of limiting plate guide rods 241 fixedly arranged above the rolling frame 22, two limiting plates 242 movably assembled on the limiting plate guide rods 241 and two limiting plate driving mechanisms 243 respectively used for driving the two limiting plates 242 to do opposite and opposite movement, wherein the limiting plate guide rods 241 are mutually symmetrical along the diameter of the rolling surface and extend along the horizontal plane, and the limiting plates 242 are two mutually symmetrical arc panels. The restraint plate driving mechanism 243 includes, but is not limited to, a screw, an air cylinder, a hydraulic cylinder, and the like. Preferably, the limiting plate driving mechanism 243 is a cylinder with a cylinder body fixedly arranged on the rolling frame 22 and a pushing end fixedly connected with the limiting plate 242. The restricting plate guide 241 is disposed parallel to the lateral guide 333.
Referring to fig. 1 and 4, the tea bag hanging rod 32 is sleeved with an air duct 328, and the air duct 328 extends along the extending direction of the tea bag hanging rod 32 and has two ends penetrating. A blowing mechanism (the blowing mechanism is a common blowing mechanism and is not shown in the figure) is arranged on the top edge of the frame 1, and the blowing mechanism is used for blowing air from the air inlet end to the air outlet end. The through hole at the upper end of the air duct 328 is used for communicating with the air outlet end of the air blowing mechanism, the through hole at the lower end of the air duct 328 is arranged in the rolled end of the tea bag opening and is communicated with the inside of the tea bag body after the tea bag opening is assembled at the rolled end of the tea bag opening. The above-mentioned rolling disc driving mechanism 25 is preferably a servo motor. The tea bag opening is opened between the two rolling procedures through the reverse rolling mechanism, the sliding seat 322 moves downwards along the first guide rod 321 through the first driving mechanism 323 and is matched with the height of the rolling disc 2 through the second driving mechanism 233, so that the distance between the rolling end of the tea bag opening and the rolling disc 2 is adjusted, tea leaves are spread on the rolling disc 2 to the maximum extent under the limitation of the tea bag body, and then the static airing process is optimized through the arrangement of the air blowing mechanism. The rolling disc 2 with low rotation speed can be rotated to realize the turning of tea leaves in the tea bag body by being matched with the first driving mechanism 323 to properly lift the rolling end of the tea bag mouth in the static airing process. The above-mentioned rolling disc driving mechanism 25 is preferably a servo motor, so that the effect of controllable rotating speed can be realized, and thereby the fine control of the rolling process in the rolling process and the turnover of the tea leaves in the static tea drying process can be realized. Because the top edge of the machine frame 1 is provided with a plurality of heating sources, the air blowing mechanism blows air on the top edge of the machine frame 1 into the air guide pipe 328, which is beneficial to assisting the static drying process of tea leaves by utilizing the heat dissipation of the machine and is beneficial to the heat dissipation performance of the top edge of the machine frame 1.
Referring to fig. 1, 2, 3, 4, 5, 6 and 7, the preferred initial state of the tea rolling and bagging machine according to the present embodiment is: the tea bag kneading plate 332 is positioned at the end part of the transverse guide rod 333 adjacent to the outer edge of the frame 1; the sliding seat 322 is positioned at the bottom end of the first guide rod 321, namely the rolling end of the bag mouth of the tea bag, penetrates through the tea bag pressing and kneading mechanism 33 from the middle parts of the two tea bag pressing and kneading plates 332 to the tea bag pressing and kneading mechanism 33 and is arranged between the kneading discs 2; the guide wheel 232 is positioned at the bottom end of the second guide rod 231; the limiting plate 242 is located at an end of the limiting plate guide 241 adjacent to the outer edge of the frame 1. In this initial state, first, the distance between the tea bag pressing plate 332 and the rolling plate 2 is maximized, facilitating the placement of the tea bag therebetween. Furthermore, the distance between the tea bag pressing and kneading plate 332 and the limiting plate 242 is maximized, and the space between the tea bag pressing and kneading plate 332 and the kneading disc 2 is further released. Finally, the rolling end of the tea bag mouth is close to the rolling disc 2 to the greatest extent, and in the process of the action of distributing the tea package to the rolling end of the tea bag mouth, the tea bag can be placed on the rolling disc 2 without resisting the gravity of the tea bag when the assembly action is completed, so that the use convenience of the machine is improved.
A tea rolling and quick packing method, wherein for convenience of description, the tea rolling and quick packing method is described with reference to a structure of a tea rolling and quick packing machine to which the present embodiment is applied:
and I, placing the tea leaves which need to be rolled and packaged into a tea bag body.
II, assembling the bag mouth of the tea bag filled with tea leaves at the rolling end of the bag mouth of the tea bag.
And III, pushing the tea bag pressing and kneading plate 332 to the middle part of the bag kneading device main body 31 along the transverse guide rod 333 by the transverse driving mechanism 334 to form a tea bag pressing and kneading surface matched with the tea bag, and lifting the sliding seat 322 upwards along the first guide rod 321 by the first driving mechanism 323 until the rolling end of the mouth of the tea bag is lifted to the position above the tea bag pressing and kneading plate 332 by the accommodating through hole 331.
IV, enabling the tea bag body to cover the tea leaves through the rolling mechanism and the tea bag pressing and kneading mechanism 33 to form a roughly spherical body; the rolling disc 2 is lifted upwards by the second lifting mechanism until the rolling surface of the rolling disc 2 is contacted with the bottom edge of the tea bag.
V. starting the crank-rocker driving motor 12 and the rolling disc driving mechanism 25 to start the rolling and packing process of the tea leaves in the tea bag. In the process of rolling and packing tea leaves in the tea bag, the rolling mechanism, the first driving mechanism 323 and the second lifting mechanism are controlled timely to adjust the binding degree of the tea bag body to the tea leaves in the tea bag body and the interval between the tea bag pressing and kneading plate 332 and the rolling disc 2.
And VI, restoring the machine to an initial state, taking the tea bags from the rolled ends of the tea bag openings, and taking the tea leaves out of the tea bag bodies.
The tea rolling and quick packing method further comprises the following steps:
wherein the tea bag in the step I is a cotton cloth bag body tea bag with a bag-shaped structure and a bag opening at the top.
In the step II, the tea bag is placed in an opening of the frame 1 in a direction perpendicular to the transverse guide rod 333, the tea bag is firstly placed on the rolling disc 2, and then the tea bag opening is fixed at the rolling end of the tea bag opening in a fastening, clamping, fastening and other modes. The arrangement mode of the tea rolling quick packing machine is matched with the arrangement mode of the tea rolling quick packing machine, so that a gap is larger when the tea bag is placed between the tea bag pressing and kneading plate 332 and the rolling disc 2, the placing process is more convenient and quick, and the tea bag opening can be fixed at the rolling end of the tea bag opening in a fastening, clamping, fastening and other modes, so that the tea bag is more convenient and vertical.
In step iii, the two tea bag kneading plates 332 are moved towards each other and the two actions of lifting the rolled ends of the tea bag openings can be sequentially or simultaneously performed. Wherein, the tea leaves are gathered on the part of the tea bag body below the tea bag kneading plate 332 in sequence, so that the quantity of the damaged tea leaves caused by curling of the part of the tea bag body above the tea bag kneading plate 332 is reduced to the greatest extent, and the yield of the tea leaves is ensured; the operation time during the operation of the step III can be saved, the tea rolling and wrapping and rolling process often comprises repeated tightening and rolling processes, and the rolling and wrapping and rolling efficiency can be effectively improved by saving the time of the process. Moving the two tea bag pressing and kneading plates 332 toward each other preferably pushes the two tea bag pressing and kneading plates 332 toward the middle of the pack and kneading device main body 31 until the two are mutually attached, and the bottom surfaces of the two tea bag pressing and kneading plates 332 are spliced into a circular tea bag pressing and kneading surface.
In the step iv, the rolling mechanism cooperates with the tea bag pressing and kneading mechanism 33 to enable the tea bag body to wrap the tea leaves to form a substantially spherical body, and the rolling disc 2 is lifted upwards by the second lifting mechanism until the rolling surface of the rolling disc 2 contacts with the tea bag bottom edge, and the two actions can be performed simultaneously with the two actions of moving the two tea bag pressing and kneading plates 332 towards each other and lifting the rolling end of the tea bag mouth in the step iii, or can be performed after the two actions in the step iii. Step iv further comprises driving the restricting plate 242 towards the middle of the frame 1 by means of the restricting plate driving mechanism 243 and forming two mutually cooperating tea bag restricting mechanisms in a substantially encircling structure above the rolling disc 2.
Wherein the step V further comprises the following steps:
and i, controlling the power output of an output shaft of a rolling clutch 326 in the rolling mechanism to be less than n1, controlling the rotating speed of the rolling disc driving mechanism 25 to be s1, maintaining the operation time of the crank-rocker driving motor 12 and the rolling disc driving mechanism 25 to be t1, driving the first driving mechanism 323 to lift the rolling end of the tea bag mouth upwards by h1 at intervals of t2, and driving the second driving mechanism 233 to lift the rolling disc 2 upwards by h2 at intervals of t 3. In the period t1, h1 and h2 are gradually decreased. In order to complete the tea rolling process, the rolling clutch 326 is required to output smaller torque force, namely the binding force of the tea bag body to the tea is lower, but the distance between the tea bag pressing and rolling plate 332 and the rolling disc 2 is required to be smaller so as to complete the rolling process of more uniform and more complete tea inside the tea bag.
And ii, controlling the power output of an output shaft of the rolling clutch 326 in the rolling mechanism to be less than n2, and the rotating speed of the rolling disc driving mechanism 25 to be s2, maintaining the operation time of the crank-rocker driving motor 12 and the rolling disc driving mechanism 25 to be t4, and driving the first driving mechanism 323 to lift the rolling end of the tea bag mouth upwards for h3 at intervals of t 5. Wherein n2 is greater than n 1. In this step, in order to complete the tea packing and kneading forming process, the rolling clutch 326 is required to output larger torque force and the lifting distance of the rolling end of the tea bag mouth is large, namely, the binding force of the tea bag body on the tea is higher, so that the tea inside the tea bag body can be influenced by the binding of the tea bag body, and therefore, the tea bag body can be more thoroughly agglomerated into approximately spherical tea grains.
And iii, controlling the power output of an output shaft of a rolling clutch 326 in the rolling mechanism to be less than n3 in torque, driving a first driving mechanism 323 to lower the rolling end of the tea bag mouth downwards by h4 and driving a second driving mechanism 233 to lift the rolling disc 2 upwards by h5, maintaining the rotating speed of the rolling disc driving mechanism 25 to be s3, and starting the air blowing mechanism. Wherein s3 is set smaller than s1 and s3 is set smaller than s2, n3 is set smaller than n1 and n3 is set smaller than n 2. In the step, the static airing process of the tea leaves is completed, the loose tea bag body environment can enable the tea leaves therein to be spread above the rolling disc 2 as much as possible, and the rolling disc 2 with low rotation speed can be rotated to better realize the overturning of the tea leaves in the tea bag body.
And iv, repeating the steps i to iii for a plurality of times, and thus finishing the two tea making procedures of rolling and packing and kneading forming of the tea. In repeating steps i to iii, n1, s1, h2, n2, s2, h3 decrease in sequence with the number of repetitions.
And step i) further comprises the step of carrying out static airing on the tea leaves in the tea bag body according to the tea leaf static airing step in step iii after the tea leaf rolling step is completed. The tea leaf static airing process is more similar to the traditional tea leaf manufacturing process, so that the tea leaf rolling and quick-packaging method can be more suitable for the traditional tea making method, tea farmers can more easily get hands in the process of applying the method and the machine, and the process of setting a program is simpler, more convenient and faster, and can be suitable for the personalized requirements of different tea farmers on different flavors of produced tea.
And step VI, after the tea bag body is taken down, taking out the tea leaves in the tea bag, spreading and airing, and repeating the steps I to V for a plurality of times until the tea leaves are rolled, wrapped and formed. In the above method for taking out and spreading tea leaves in a tea bag for static drying, the fixed data such as n1, s1, t2, t3, h1, h2 and the like are only required to be set for different products in step V, complex programming setting is not required according to step V, and the method is suitable for machine technical support of tea products with weak or more dependent manual experience.
According to the tea rolling quick packaging machine with the improved structure and the tea rolling quick packaging method, the existing tea rolling process, tea rolling forming process and other processes are simplified into one process, tea rolling equipment, tea forming equipment and the like are needed in the existing production process, various equipment is complicated to use and low in automation degree, the existing method and equipment are not suitable for individualized production of tea under eyes, and most of homogenous tea can only be produced by the department. The tea rolling quick-packaging machine with the improved structure and the tea rolling quick-packaging method simplify the tea industry production process and are low in application cost, and the tea rolling quick-packaging machine is particularly suitable for manufacturing tea like individual households of tea farmers. The tea rolling quick packaging machine and the tea rolling quick packaging method with the improved structure can simplify the existing tea rolling and rolling forming process which is extremely dependent on experience of a producer into one parameter to achieve, so that tea lovers with insufficient experience can spend less cost and less effort to produce high-quality tea, and applicability of the tea rolling quick packaging machine and the tea rolling quick packaging method with the improved structure of the embodiment is further improved.
The foregoing is merely illustrative of specific embodiments of the present application, but the design concept of the present application is not limited thereto, and any insubstantial modification of the present application by using the design concept shall fall within the scope of the present application.
Claims (1)
1. A tea rolling and quick packing method is characterized in that: the method comprises the following steps:
i, placing the tea leaves which need to be rolled, wrapped and formed into a tea bag body;
II, assembling a bag mouth of a tea bag filled with tea leaves at a rolling end of the bag mouth of the tea bag;
pushing the tea bag pressing and kneading plate (332) to the middle part of the bag kneading device main body (31) along a transverse guide rod (333) through a transverse driving mechanism (334), forming a tea bag pressing and kneading surface matched with a tea bag, and lifting the sliding seat (322) upwards along a first guide rod (321) through a first driving mechanism (323) until the rolling end of the mouth of the tea bag is lifted to the position above the tea bag pressing and kneading plate (332) through a containing through hole (331);
IV, enabling the tea bag body to cover the tea leaves to form a spheroid by matching the rolling mechanism with the tea bag pressing and kneading mechanism (33); lifting the rolling disc (2) upwards through a second lifting mechanism until the rolling surface of the rolling disc (2) is contacted with the bottom edge of the tea bag;
v, starting a crank rocker driving motor (12) and a rolling disc driving mechanism (25) to start the rolling and packing process of the tea leaves in the tea bag;
restoring the machine to an initial state, taking down the tea bags from the rolling ends of the tea bag openings, and taking out the tea leaves from the tea bag bodies;
the tea bag in the step I is a cotton cloth bag body tea bag with a bag-shaped structure and a bag opening at the top;
in the step II, the tea bag is placed in an opening of a frame (1) in the direction perpendicular to a transverse guide rod (333), the tea bag is firstly placed on a rolling disc (2), and then the tea bag opening is fixed at the rolling end of the tea bag opening in a fastening, clamping and fastening mode;
in the step III, the two tea bag kneading plates (332) are moved towards each other and the two actions of lifting the rolling end of the tea bag mouth are sequentially or simultaneously carried out;
in the step IV, the rolling mechanism is matched with the tea bag pressing and kneading mechanism (33) to enable the tea bag body to wrap the tea to form a spheroid, the rolling disc (2) is lifted upwards through the second lifting mechanism until the rolling surface of the rolling disc (2) and the tea bag bottom edge are contacted, and the two actions are carried out simultaneously with the two actions of moving the two tea bag pressing and kneading plates (332) towards each other and lifting the rolling end of the tea bag opening in the step III, or after the two actions in the step III; the step IV further comprises a limiting plate (242) driven by a limiting plate driving mechanism (243) to move towards the middle of the frame (1) and form two tea bag limiting mechanisms which are mutually matched and are in a encircling structure above the rolling disc (2);
the step V further comprises the following steps:
controlling the power output of an output shaft of a rolling clutch (326) in a rolling mechanism to be less than n1 in torque, keeping the rotating speed of a rolling disc driving mechanism (25) to be s1, maintaining the running time of a crank rocker driving motor (12) and the rolling disc driving mechanism (25) to be t1, driving a first driving mechanism (323) to lift the rolling end of a tea bag mouth upwards by h1 at intervals of t2, and driving a second driving mechanism (233) to lift a rolling disc (2) upwards by h2 at intervals of t 3; in the t1 time period, h1 and h2 are gradually decreased;
controlling the power output of an output shaft of a rolling clutch (326) in the rolling mechanism to be less than n2 in torque, keeping the rotating speed of the rolling disc driving mechanism (25) to be s2, and keeping the running time of the crank rocker driving motor (12) and the rolling disc driving mechanism (25) to be t4, wherein during the running time, the first driving mechanism (323) is driven to lift the rolling end of the tea bag mouth upwards for h3 at intervals of t 5; wherein n2 is greater than n 1;
controlling the power output of an output shaft of a rolling clutch (326) in the rolling mechanism to be less than n3 in torque, driving a first driving mechanism (323) to lower the rolling end of the tea bag mouth downwards by h4 and driving a second driving mechanism (233) to lift a rolling disc (2) upwards by h5, maintaining the rotating speed of a rolling disc driving mechanism (25) to be s3, and starting a blast mechanism; wherein s3 is less than s1 and s3 is less than s2, n3 is less than n1 and n3 is less than n 2;
iv, repeating the steps i to iii for a plurality of times, and thus finishing two tea making procedures of tea rolling and packing and kneading forming; repeating the steps from i to iii, wherein n1, s1, h2, n2, s2 and h3 are gradually decreased along with the repetition times;
the step i also comprises the step of carrying out static airing on the tea leaves in the tea bag body according to the tea leaf static airing step in the step iii after the tea leaf rolling step is completed;
and step VI, the tea bag body is taken down, the tea leaves in the tea bag are taken out and spread and aired, and the steps I to V are repeated for a plurality of times until the tea leaves are rolled, wrapped and formed.
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| CN108419850B (en) * | 2018-02-10 | 2023-09-19 | 李文峰 | Automatic production equipment for tea ball granulation |
| CN108576288B (en) * | 2018-06-28 | 2023-07-18 | 福建农林大学 | Automatic tea leaf quick-packing and kneading machine and using method thereof |
| CN108782844A (en) * | 2018-07-05 | 2018-11-13 | 陈荣富 | Safe to use, efficient tealeaves beam rolling twister |
| CN109287786A (en) * | 2018-10-31 | 2019-02-01 | 陈美宾 | A kind of automatic tea speed chartered plane |
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