CN206213180U

CN206213180U - A kind of Tea Processing automatic production line

Info

Publication number: CN206213180U
Application number: CN201621088264.8U
Authority: CN
Inventors: 刘红林
Original assignee: Individual
Current assignee: Individual
Priority date: 2016-09-27
Filing date: 2016-09-27
Publication date: 2017-06-06
Anticipated expiration: 2026-09-27

Abstract

The utility model belongs to field of tea production, and in particular to a kind of Tea Processing automatic production line.The production line includes green-keeping machine, automatic feed mechanism one, multiple kneading machines, dryer, automatic feed mechanism two and multiple multiple dry machines, the conveyer belt one that the tealeaves of the completion that finishes is sent to automatic feed mechanism one is provided between green-keeping machine and automatic feed mechanism one, multiple kneading machines are arranged on the lower section of automatic feed mechanism one, it is provided with below kneading machine and will kneads the tealeaves of completion and be sent to the conveyer belt two of dryer, it is provided between dryer and automatic feed mechanism two and will dries the conveyer belt three that the tealeaves for completing is sent to automatic feed mechanism two, the lower section of automatic feed mechanism two is provided with multiple multiple dry machines.The beneficial effects of the utility model are that simple structure, security are good, high degree of automation, production efficiency are high, nurse machine is only needed in production process and ensures that its runs well, and save labour, reduce factory cost.

Description

A kind of Tea Processing automatic production line

Technical field

The utility model belongs to field of tea production, and in particular to a kind of Tea Processing automatic production line.

Background technology

With continuing to develop for tea culture, the gradually increase of tealeaves demand, so as to also be carried to tea-manufacturing technology, tea manufacturing machine Higher standard is gone out, it is desirable to finish, knead, drying, the links such as multiple dry can carry out continuous and automatic operation.In existing skill The equipment such as existing green-keeping machine, kneading machine, drying machine, multiple dry machine in art, but each device is mostly isolated at present, is generally when using Artificial loading and blanking, different processing links equipment each other are not carried out mechanical automation connection, and production efficiency is relatively low.

Wherein, link is kneaded because technique is special, complex structure is that a full set of tea-manufacturing technology realizes that continuous and automatic is made so far The bottleneck of industry, for a long time, kneading machine is used as unit, and is unable to adapted in continuous and automatic processing line, unit operation Not only feeding, blanking, and pressurization, loosening pressure will by manual operations complete to knead one barrel by one barrel.

The structure of existing kneading machine is mainly made up of knead bucket, knead dish and pressure-applying unit, the horizontal fixation of knead dish It is the recessed disk in a centre on three bearings, the upper surface of disk is equipped with rib bone, and middle part is provided with and goes out tea to downward swing door Door, the upper surface of door for discharging tea also is provided with rib bone.Knead bucket is the container for loading tealeaves, and gantry is kneaded installed in as connecting rod On.Pressure-applying unit include a gland, and drive gland oscilaltion in knead bucket chamber part, gland be an external diameter The disk more smaller than knead bucket internal diameter, is arranged in knead bucket chamber by screw mechanism control, is axially moved by screw rod revolution, nut It is dynamic to drive gland oscilaltion.During work, transmission device through crank up mechanism, drive as connecting rod knead gantry and with rub The knead bucket revolution that gantry is connected is twisted with the fingers, makes knead bucket be round plane motion as movement locus above knead dish.In knead dish Kneaded in chamber with what knead bucket was constituted, tealeaves is stirred, rubbed, crimped repeatedly under gland, rib bone collective effect, so as to rub Tight bar rope, broken cell is rubbed, extruding part tea juice reaches and kneads purpose.During kneading, gland fluctuates by spring control System, adjustment pressure controls the ascending, descending of gland by the motion of screw mandrel and nut.Tealeaves puts into from the top of knead bucket, kneads Tealeaves afterwards is released from door for discharging tea and fulfiled assignment.The kneading machine of said structure is disadvantageous in that：Crank up mechanism rotates When can produce outside knead dish, easily cause production in security incident；Knead dish surrounding baffle design is shorter, and tealeaves is easily trickled down Ground；Knead bucket is motion, therefore its position is uncertain, and feeding device should not be fixedly connected with knead bucket, and tealeaves is from knead bucket Top put into when, it is difficult to realize fixed point automation charging.

Additionally, more existing be designed to conveyer to the offer automatically feed device of tealeaves such as kneading machine, dryer The structure that structure is combined with feeding mechanism, its weak point is：Structure is complex, required precision to equipment and automatically controls journey Degree requires height, and corresponding cost requirement is also higher, if than the feeding hopper of design its interior charging of direction from knead bucket, it is necessary to accurate Really the position relationship of control feeding hopper and knead bucket, not so will result in tealeaves and trickles down, feeding hopper also only one of which, when to , it is necessary to pass through guide rail and actuating unit moves it to another kneading machine top and controls alignment with right after the completion of kneading machine charging It is fed；In addition after the tealeaves in feeding hopper is finished, it is necessary to return to specified location from conveying mechanism again to feeding hopper Interior charging, it is impossible to meet fairly large automated production.

Utility model content

For Tea Production automaticity present in prior art is poor, efficiency is low and kneading machine security difference and easily Cause unrestrained tealeaves, tealeaves automatic feed mechanism complex structure, required precision is high and cannot meet mass automatic production etc. Many deficiencies, the utility model provides a kind of Tea Processing automatic production line, in its high degree of automation, and the production line The device structure such as kneading machine and automatic feed mechanism is reasonable in design, can overcome many deficiencies of the prior art.

The technical scheme that the utility model solves above-mentioned technical problem is as follows：A kind of Tea Processing automatic production line, its It is described to kill including green-keeping machine, automatic feed mechanism one, multiple kneading machines, dryer, automatic feed mechanism two and multiple multiple dry machines It is provided between blue or green machine and the automatic feed mechanism one and the tealeaves of the completion that finishes is sent to the defeated of the automatic feed mechanism one Band one is sent, multiple kneading machines are arranged on the lower section of the automatic feed mechanism one and the automatic feed mechanism one is to described Kneading machine feeding, is provided with below the kneading machine and will knead the tealeaves of completion and be sent to the conveyer belt two of the dryer, institute State be provided between dryer and the automatic feed mechanism two will dry complete tealeaves be sent to the automatic feed mechanism two Conveyer belt three, the lower section of the automatic feed mechanism two is provided with multiple multiple dry machines.

On the basis of above-mentioned technical proposal, the utility model can also do following improvement.

Further, the automatic feed mechanism one includes horizontally disposed conveyer belt and is located above the conveyer belt Elongated cover body, the elongated cover body along the conveyer belt transmission direction stretch and the elongated cover body both sides lower edge with it is described The support of conveyer belt both sides is fixedly connected, and the side of the elongated cover body is arranged at intervals with multiple blower fans, the elongated cover body Opposite side is arranged at intervals with multiple tapping channels, and the blower fan is corresponded with the tapping channel, the tapping channel and institute Kneading machine one-to-one corresponding is stated, the tealeaves on the conveyer belt can be blown into the corresponding tapping channel by the blower fan.From Dynamic feeding mechanism one is identical with the structure of automatic feeding mechanism two.

Further, the kneading machine include knead dish, knead bucket, gland, crank mechanism and positioned at knead dish lower section Three supporting legs being spacedly distributed, are provided with tea outlet in the middle part of the knead dish, be provided with able to turn on or off to go out in the tea outlet Tea door, the upper surface of the knead dish is provided with multiple curve rib bones, and the top of every supporting leg corresponds to one institute of connection Crank mechanism is stated, the outside of the knead dish is equally spaced to be fixedly connected three curved plates, and the curved plate is located at The lower section of the crank mechanism, the knead dish between the outward flange of the curved plate and the adjacent curved plate Outward flange be provided with the baffle plate for stretching upward, the crank mechanism is in the curved plate and its outer peripheral institute State in the guard space of baffle plate formation and rotate.

Further, the baffle plate just stretches straight up, and the height of the baffle plate is 8-10cm.

Further, by connecting pipe to the kneading machine feeding, one end of the connecting pipe connects the tapping channel Lead to the corresponding tapping channel, the other end of the connecting pipe connects the corresponding outer peripheral institute of the curved plate Baffle plate is stated and to tealeaves is transmitted on the curved plate, by the tealeaves on the curved plate when crank mechanism is rotated The knead dish are swept, the tealeaves in knead dish can be opened by knead bucket bottom when the knead bucket is rotated in the knead dish Mouth is automatically loaded in the knead bucket.

Further, baffle plate of the baffle plate being connected with the connecting pipe higher than knead dish adjacent thereto.

Further, the connecting pipe both ends open and its side wall is made up of a block length shape iron sheet and an elongated iron net, The side of elongated iron sheet two connection corresponding with two sides of the elongated iron net.

Further, the elongated iron sheet side of the connecting pipe is near the knead bucket.

Further, the green-keeping machine before be provided with the geosyncline for depositing tealeaves to be finished, the geosyncline and the de-enzyme The conveyer belt four that tealeaves to be finished in the geosyncline is sent into the green-keeping machine is provided between machine.

Further, the quantity of the kneading machine is 3-5 and in rods arranged in horizontal line under the automatic feed mechanism one Side.

Compared with prior art, the beneficial effects of the utility model are：

(1) in Tea Processing automatic production line of the present utility model to the kneading machine and the multiple dry machine feed from The structure that dynamic feed device is combined using conveyer belt, elongated cover body, blower fan and tapping channel, the efficiency of its not only self-feeding Height, and simple structure, cost are relatively low, it is adaptable to fairly large automated production.

(2) kneading machine in Tea Processing automatic production line of the present utility model is carried out in the structure of traditional kneading machine Transformation, increased curved plate and baffle plate, can not only ensure the guarantor that crank mechanism is formed in peace curved plate and baffle plate Operating in shield space, to increase security, reduction production accident, and effectively change kneading machine it is traditional from knead bucket top The mode of charging, tealeaves is first fallen on curved plate through connecting pipe, and tealeaves is swept in knead dish into (gear by crank mechanism Plate can prevent tealeaves from being overflowed from curved plate or knead dish), when knead bucket is moved in knead dish, because of itself and curve rib bone Effect, can make tealeaves in knead dish by the lower openings of knead bucket automatically into knead bucket, realizing from knead bucket bottom Charging, the advantage of the feeding manner is that kneading machine can be fed with perseveration without shutting down, and is sent automatically with of the present utility model Material mechanism effectively coordinates, and can greatly improve production efficiency.

(3) high degree of automation of Tea Processing automatic production line of the present utility model, production efficiency are high, production process In only need to a small amount of workman nurse machine and ensure that its runs well, save labour, reduce factory cost.

Brief description of the drawings

A kind of structural representation of Tea Processing automatic production line that Fig. 1 is provided for the utility model；

Fig. 2 is the structural representation of automatic feed mechanism one in Fig. 1；

Fig. 3 is the A-A ' schematic cross-sections of automatic feed mechanism one in Fig. 2；

Fig. 4 is the structural representation of kneading machine in Fig. 1；

Fig. 5 is the structural representation of the knead dish of Fig. 4 kneading machines；

Fig. 6 is connecting pipe and knead dish connection diagram in Fig. 1.

In accompanying drawing, the list of parts representated by each label is as follows：

1. green-keeping machine；2. automatic feed mechanism one；3. kneading machine；4. conveyer belt two；5. dryer；6. automatic feed mechanism Two；7. dry machine is answered；8. connecting pipe；9. geosyncline；10. conveyer belt one；11. conveyer belts three；12. conveyer belts four；

20. conveyer belts；21. cover bodies；22. supports；23. blower fans；24. tapping channels；

30. knead dish；31. knead buckets；32. glands；33. crank mechanisms；34. supporting legs；35. curved plates；36. gears Plate；37. curve rib bones；38. tea outlets；

80. elongated iron sheets；81. elongated iron nets.

Specific embodiment

Principle of the present utility model and feature are described below in conjunction with accompanying drawing, example is served only for explaining this practicality It is new, it is not intended to limit scope of the present utility model.

As shown in Figures 1 to 6, the utility model provides a kind of Tea Processing automatic production line, it include green-keeping machine 1, from Dynamic feed mechanism 1, multiple kneading machines 3, dryer 5, automatic feed mechanism 26 and multiple multiple dry machines 7, the green-keeping machine 1 with The conveyer belt that the tealeaves of the completion that finishes is sent to the automatic feed mechanism 1 is provided between the automatic feed mechanism 1 One 10, multiple kneading machines 3 are arranged on the lower section of the automatic feed mechanism 1 and the automatic feed mechanism 1 is to institute State the feeding of kneading machine 3, the lower section of the kneading machine 3 is provided with will knead the tealeaves of completion and be sent to the conveyer belt of the dryer 5 24, it is provided with to dry the tealeaves for completing and be sent between the dryer 5 and the automatic feed mechanism 26 and described send automatically Expect the conveyer belt 3 11 of mechanism 26, the lower section of the automatic feed mechanism 26 is provided with multiple multiple dry machines 7.

Further, the automatic feed mechanism 1 includes horizontally disposed conveyer belt 20 and is located at the conveyer belt 20 The elongated cover body 21 of top, the elongated cover body 21 stretches and the elongated cover body 21 along the transmission direction of the conveyer belt 20 Both sides lower edge is fixedly connected with the support 22 of the both sides of the conveyer belt 20, and the side of the elongated cover body 21 is arranged at intervals with multiple Blower fan 23, the opposite side of the elongated cover body 21 is arranged at intervals with multiple tapping channels 24, and the blower fan 23 is logical with the discharging Road 24 is corresponded, and the tapping channel 24 is corresponded with the kneading machine 3, and the blower fan 23 can be by the conveyer belt Tealeaves is blown into the corresponding tapping channel 24.The bandwidth of the conveyer belt 20 is set to no more than 40cm, to ensure wind The tealeaves that machine 23 can will flow through in front of it is blown into corresponding tapping channel completely.

Further, the kneading machine 3 includes knead dish 30, knead bucket 31, gland 32, crank mechanism 33 and positioned at rubbing Three supporting legs 34 that the lower section of disk 30 is spacedly distributed are twisted with the fingers, the middle part of the knead dish 30 is provided with tea outlet 38, the tea outlet 38 Door for discharging tea able to turn on or off is inside provided with, the upper surface of the knead dish 30 is provided with multiple curve rib bones 37, every supporting leg 34 top corresponds to one crank mechanism 33 of connection, and the outside of the knead dish 30 is equally spaced to be fixedly connected three Individual curved plate 35, the curved plate 35 is located at the lower section of the crank mechanism 33, the outside of the curved plate 35 The outward flange of the knead dish 30 between edge and the adjacent curved plate 35 is provided with the baffle plate 36 for stretching upward, institute Crank mechanism 33 is stated to be rotated in the guard space that the curved plate 35 and its outer peripheral baffle plate 36 are formed.Arc Shape base plate and its baffle plate can be such that crank mechanism is run in the space for have protection, reduce the generation of production accident.

Further, the baffle plate 36 straight up stretch by side, and the height of the baffle plate 36 is 8-10cm.Baffle plate has suitable height Degree, tealeaves is trickled down on the ground from knead dish or curved plate during can reducing charging and kneading.

Further, the tapping channel 24 passes through connecting pipe 8 to the feeding of the kneading machine 3, the one of the connecting pipe 8 The corresponding tapping channel 24 of end connection, the other end of the connecting pipe 8 connects the corresponding curved plate 35 The outer peripheral baffle plate 36 and to tealeaves is transmitted on the curved plate 35, will be described when the crank mechanism 33 is rotated Tealeaves on curved plate 35 sweeps the knead dish 30, will can be kneaded when the knead bucket 31 is rotated in the knead dish 30 Tealeaves on disk 30 is automatically loaded in the knead bucket 31 by the lower openings of knead bucket 31.Because knead dish 30 be it is fixed, So connecting pipe 8 can be secured into connection, not existing when being fed in production process needs to control kneading machine in the prior art The problem being aligned with connecting pipe, is conducive to improve production efficiency.Whether knead bucket fills it up with material automatically, there is various in the prior art Method can be determined that inductor is set such as at the top of knead bucket (can also be set manual observation mouthful at the top of bucket, carry out people's industry control System), monitoring kneads whether ladle addition has expired to inductor automatically, and inductor is connected with the control device signal of corresponding blower fan, when When charging has been expired, inductor sends signal, and control device control correspondence blower fan is out of service, completes a charging for kneading machine, Start next blower fan simultaneously to be fed in its corresponding kneading machine, the kneading machine for having filled it up with material then starts to knead, tea rolling After good, discharged by tea outlet, discharging completes then to start its correspondence blower fan auto feed again, automaticity and production efficiency It is higher.

Further, baffle plate of the baffle plate 36 being connected with the connecting pipe 8 higher than knead dish 30 adjacent thereto 36.The baffle design being connected with connecting pipe 8 it is higher, it on the one hand can be facilitated to be connected with connecting pipe 8, it is on the other hand anti- Tealeaves overflows when only crank mechanism sweeps to knead dish the tealeaves on curved plate.

Further, the both ends open of the connecting pipe 8 and its side wall is by a block length shape iron sheet 80 and an elongated iron net 81 Composition, the connection corresponding with two sides of the elongated iron net 81 of 80 liang of sides of the elongated iron sheet.Connecting pipe can be specific It is the cylindrical shape of both ends open, barrel half is elongated iron sheet, and half is elongated iron net, and it act as making blower fan be blown into connecting tube Air-flow in road flows out from iron net mesh to the external world, so that the wind for effectively preventing blower fan from being formed blows to knead dish through connecting pipe And it is full that tealeaves blows off.

Further, the side of elongated iron sheet 80 of the connecting pipe 8 is near the knead bucket 31.Where elongated iron sheet Near knead bucket, then blower fan is blown into the air-flow of connecting pipe and flows to external environment from opposite side for side, because of the stop of elongated iron sheet, Air-flow will not blow to knead dish, prevent the tealeaves that blows off.

Further, the green-keeping machine 1 before be provided with the geosyncline 9 for depositing tealeaves to be finished, the geosyncline 9 is killed with described The conveyer belt 4 12 that tealeaves to be finished in the geosyncline 9 is sent into the green-keeping machine 1 is provided between blue or green machine 1.Set geosyncline and Input tape four can have further saves manpower, and tealeaves is not required to manually lift and is fed to green-keeping machine, but directly falls tealeaves downwards Enter geosyncline, it is comparatively more laborsaving.

Automatic feed mechanism two is identical with the structure of automatic feed mechanism one, between automatic feed mechanism two and multiple dry machine The connection that connection can refer between automatic feed mechanism one and kneading machine is carried out, and the operation mechanism of auto feed is also essentially identical.

Further, the quantity of the kneading machine 3 is 3-5 and in rods arranged in horizontal line in the automatic feed mechanism 1 Lower section.

Preferred embodiment of the present utility model is the foregoing is only, is not used to limit the utility model, it is all in this practicality Within new spirit and principle, any modification, equivalent substitution and improvements made etc. should be included in guarantor of the present utility model Within the scope of shield.

Claims

1. a kind of Tea Processing automatic production line, it is characterised in that including green-keeping machine (1), automatic feed mechanism one (2), many Individual kneading machine (3), dryer (5), automatic feed mechanism two (6) and multiple multiple dry machine (7), the green-keeping machine (1) with it is described from The conveyer belt one that the tealeaves of the completion that finishes is sent to the automatic feed mechanism one (2) is provided between dynamic feed mechanism one (2) (10), multiple kneading machines (3) are arranged on lower section and the automatic feed mechanism one of the automatic feed mechanism one (2) (2) to the kneading machine (3) feeding, it is provided with below the kneading machine (3) and the tealeaves of completion will be kneaded is sent to the drying The conveyer belt two (4) of machine (5), being provided between the dryer (5) and the automatic feed mechanism two (6) will dry what is completed Tealeaves is sent to the conveyer belt three (11) of the automatic feed mechanism two (6), is provided with below the automatic feed mechanism two (6) Multiple multiple dry machines (7).

2. a kind of Tea Processing automatic production line according to claim 1, it is characterised in that the automatic feed mechanism One (2) includes horizontally disposed conveyer belt (20) and the elongated cover body (21) being located above the conveyer belt (20), the length Shape cover body (21) is stretched along the transmission direction of the conveyer belt (20) and the both sides lower edge of the elongated cover body (21) is defeated with described The support (22) of band (20) both sides is sent to be fixedly connected, the side of the elongated cover body (21) is arranged at intervals with multiple blower fans (23), The opposite side of the elongated cover body (21) is arranged at intervals with multiple tapping channels (24), the blower fan (23) and the tapping channel (24) correspond, the tapping channel (24) corresponds with the kneading machine (3), and the blower fan (23) can be by the conveying Tealeaves on band (20) is blown into the corresponding tapping channel (24).

3. a kind of Tea Processing automatic production line according to claim 2, it is characterised in that kneading machine (3) bag Include knead dish (30), knead bucket (31), gland (32), crank mechanism (33) and divide at equal intervals positioned at knead dish (30) lower section Three supporting legs (34) of cloth, are provided with tea outlet (38) in the middle part of the knead dish (30), interior being provided with of the tea outlet (38) can The door for discharging tea of keying, the upper surface of the knead dish (30) is provided with multiple curve rib bones (37), every supporting leg (34) Top corresponds to one crank mechanism (33) of connection, and the outside of the knead dish (30) is equally spaced to be fixedly connected three Individual curved plate (35), the curved plate (35) is positioned at the lower section of the crank mechanism (33), the curved plate (35) outward flange of the knead dish (30) between outward flange and the adjacent curved plate (35) is provided with upward The baffle plate (36) of stretching, extension, the crank mechanism (33) is in the curved plate (35) and its outer peripheral baffle plate (36) Rotated in the guard space of formation.

4. a kind of Tea Processing automatic production line according to claim 3, it is characterised in that the baffle plate (36) is vertically Stretch upward, the height of the baffle plate (36) is 8-10cm.

5. a kind of Tea Processing automatic production line according to claim 3, it is characterised in that the tapping channel (24) By connecting pipe (8) to the kneading machine (3) feeding, the corresponding discharging of one end connection of the connecting pipe (8) is logical Road (24), the other end of the connecting pipe (8) connects the corresponding outer peripheral baffle plate of the curved plate (35) (36) and to tealeaves is transmitted on the curved plate (35), by the curved plate when crank mechanism (33) rotates (35) tealeaves on sweeps the knead dish (30), and the knead bucket (31) will can knead when being rotated in the knead dish (30) Tealeaves on disk (30) is automatically loaded in the knead bucket (31) by knead bucket (31) lower openings.

6. a kind of Tea Processing automatic production line according to claim 5, it is characterised in that with the connecting pipe (8) baffle plate (36) of the baffle plate (36) being connected higher than knead dish (30) adjacent thereto.

7. a kind of Tea Processing automatic production line according to claim 5, it is characterised in that the connecting pipe (8) Both ends open and its side wall is made up of block length shape iron sheet (80) and an elongated iron net (81), the elongated iron sheet (80) The connection corresponding with two sides of the elongated iron net (81) of two sides.

8. a kind of Tea Processing automatic production line according to claim 6, it is characterised in that the connecting pipe (8) Elongated iron sheet (80) side near the knead bucket (31).

9. a kind of Tea Processing automatic production line according to any one of claim 1 to 8, it is characterised in that described to kill The geosyncline (9) for depositing tealeaves to be finished is provided with before blue or green machine (1), is set between the geosyncline (9) and the green-keeping machine (1) There is the conveyer belt four (12) that tealeaves to be finished in the geosyncline (9) is sent into the green-keeping machine (1).

10. a kind of Tea Processing automatic production line according to claim 9, it is characterised in that the kneading machine (3) Quantity is for 3-5 and in rods arranged in horizontal line in the lower section of the automatic feed mechanism one (2).