Pouch food shaper
Technical field
The present invention relates to a kind of food processing machinery, particularly a kind of machinery that packed food is carried out shaping.
Background technology
In the packaging for foodstuff industry, need sterilize or case the packed food that some packings finish.But the packed food that finishes of packing was in the state loose, that shape is uneven before not having shaping, sterilizing, be difficult for carrying out more thoroughly during water removal operation, and occupation space is also big, attractive in appearance inadequately during vanning.
Adopt artificial shaping at present, have the problem that labour intensity is big, production efficiency is low.
Summary of the invention
The objective of the invention is to solve present packed food does not have shaping machinery and causes thorough inadequately in follow-up sterilization, water removal operation, the big and attractive in appearance inadequately problem that takes up room of casing, a kind of pouch food shaper is provided, can in the middle of advancing, material (packed food) conveying carry out shaping to it automatically, the shaping height also can be regulated according to the material size, can make and in follow-up sterilization, water removal operation, handle more thoroughly through the packed food of shaping, occupation space is littler, more attractive in appearance during vanning, and has low, the advantage of high production efficiency of labour intensity.
Purpose of the present invention realizes by following technical proposals:
Pouch food shaper, connecting gear that comprises frame, is arranged on the frame motor reducer, drives by motor reducer and feeder hopper and the discharge bucket that is separately positioned on the frame two ends as actuating unit, described connecting gear comprises oblong load-transfer device and is sleeved on imput shaft, the driven shaft at its two ends, the below on the upper strata of load-transfer device is provided with the belt pressing plate, and the top on the upper strata of load-transfer device is provided with shaping axis mechanism moving up and down.
Described shaping axis mechanism comprises shaping axle, bearing seat, bearing, adjusting screw mandrel, screw mandrel shaft block and screw rodb base adapter plate; The interior cover flush fit of the termination of shaping axle and bearing; Bearing is installed in the bearing seat tightly, and the outer rim both sides of bearing seat have lug boss respectively; Be fixedly mounted on bearing seat pressing plate on the frame side wall and be installed in the both sides of bearing seat respectively, two bearing seat pressing plates are provided with the notch of indent respectively near the frame side wall places, and this two places notch constitutes hoistway, and above-mentioned lug boss and hoistway are complementary; An end and the screw rodb base adapter plate of regulating screw mandrel are rigidly connected, the screw rodb base adapter plate between two bearing seat pressing plates, bearing seat below, the other end of adjusting screw mandrel passes the screw mandrel bearing that is installed on the screw mandrel shaft block and stretches out.
Described shaping axis mechanism is installed in an end at backboard place, is installed with cylinder installation opening bearing plate on the backboard, and the bearing seat pressing plate is fixedly mounted on this cylinder installation opening bearing plate.
Described shaping axis mechanism is at least parallel two groups, is provided with tension wheel between two groups of shaping axis mechanisms, the staggered tension band that is wound with of the upper and lower end of the upper and lower end of tension wheel and shaping axle.
Described connecting gear is divided into upper, middle and lower-ranking in frame, upper and lower double-ply direction of transfer unanimity, and opposite with the direction of transfer in middle level.
Described frame lower is equipped with the adjusting leg, can regulate the smoothness of whole frame.
Described frame bottom is equipped with cardan wheel, and conveniently whole frame moves.
Described load-transfer device is that the PVC band that satisfies the food hygiene requirement is made.
The head end top of described middle level connecting gear is equipped with baffle plate, and the head end top of lower floor's connecting gear also is equipped with baffle plate.
The top of described frame is provided with observation window.
The present invention adopts said structure, be transferred band at packed food by the feeder hopper on the frame and transmit, the shaping axle place through the shaping axis mechanism is subjected to shaping and axially descends applied pressure, simultaneously the bottom is withstood by the belt pressing plate, thus between shaping axle and belt pressing plate by shaping; Because the bearing seat of shaping axle is installed in the hoistway that the notch by the bearing seat pressing plate constitutes, shaping axle bottom is conditioned screw mandrel and withstands with the rigidly connected screw rodb base adapter plate of adjusting screw mandrel, by regulating the adjustment up and down of screw mandrel, can regulate shaping axle and load-transfer device and (live packed food on the load-transfer device in the shaping axial compression, be in fact and the belt pressing plate) between distance, thereby regulate the shaping height; Organize shaping axis mechanisms by being provided with more, and the stretching device of tension wheel and tension band formation is installed betwixt, can when packed food is lived in the shaping axial compression, further strengthen the pressure effect of shaping axle, avoid the shaping axle to be influenced shaping effect by packed food jack-up; The setting of multilayer shaping axis mechanism can obtain continuous shaping after packed food is repeatedly overturn, thereby makes packed food reach the shaping requirement of expection.
As seen, adopt the present invention of said structure, under the condition that satisfies the food hygiene requirement, can in the middle of advancing, material (packed food) conveying carry out shaping to it automatically, the shaping height also can be regulated according to the material size, can make and handle more thoroughly through the packed food of shaping in follow-up sterilization, water removal operation, occupation space is littler, more attractive in appearance during vanning, and has low, the advantage of high production efficiency of labour intensity.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the schematic side view of Fig. 1;
Fig. 3 is the structural representation of the shaping axis mechanism among the present invention;
Fig. 4 is the cross-sectional scheme drawing of Fig. 2;
Fig. 5 is the structural representation of shaping axis mechanism and tension wheel among the present invention, tension band;
Number in the figure: the 1st, upper strata driven shaft, the 2nd, load-transfer device, the 3rd, belt pressing plate, the 4th, middle level imput shaft, the 5th, shaping axis mechanism, the 6th, upper strata imput shaft, the 7th, baffle plate, the 8th, middle level driven shaft, the 9th, lower floor's imput shaft, the 10th, lower floor's driven shaft, the 11st, regulate leg, the 12nd, motor reducer, the 13rd, cardan wheel, the 14th, observation window, the 15th, bearing, the 16th, bearing seat pressing plate, 16a are hoistways, the 17th, and backboard, the 18th, bearing seat, 18a are lug bosses, the 19th, and cylinder installation opening bearing plate, the 20th, the screw rodb base adapter plate, the 21st, regulate screw mandrel, the 22nd, screw mandrel shaft block, the 23rd, shaping axle, the 24th, tension wheel, the 25th, tension band.
The specific embodiment
The present invention is further illustrated below in conjunction with specific embodiments and the drawings.
As shown in Figure 1, pouch food shaper comprises frame, is arranged on frame bottom as the motor reducer 12 of actuating unit and be arranged on the connecting gear that is divided into upper, middle and lower-ranking in the frame; One end top of frame is equipped with feeder hopper, and the bottom of the other end is equipped with discharge bucket; The bottom of frame is provided with cardan wheel 13 and regulates leg 11.
Every layer of connecting gear comprise imput shaft, the driven shaft of apportion at both ends and be sleeved on both go up, by satisfying the load-transfer device 2 that PVC material that food hygiene requires is made, load-transfer device 2 is around between imput shaft, the driven shaft being two-layer circular flow in opposite directions, the upper strata load-transfer device is a belt conveyor, the below of belt conveyor is provided with belt pressing plate 3, and the top of belt conveyor is provided with two groups of shaping axis mechanisms 5.As shown in Figure 4, be provided with the stretching device that comprises tension wheel 24, tension band 25 between every group of shaping axis mechanism.
As shown in Figure 3, Figure 4, shaping axis mechanism 5 comprises shaping axle 23, bearing seat 18, bearing 15, regulates screw mandrel 21, screw mandrel shaft block 22 and screw rodb base adapter plate 20; The interior cover flush fit of the termination of shaping axle 23 and bearing 15; Bearing 15 is installed in the bearing seat 18 tightly, and the outer rim both sides of bearing seat 18 have lug boss 18a respectively; Be fixedly mounted on bearing seat pressing plate 16 on the frame side wall and be installed in the both sides of bearing seat 18 respectively, two bearing seat pressing plates 16 are provided with the notch of indent respectively near the frame side wall place, this two places notch constitutes hoistway 16a, and above-mentioned lug boss 18a and hoistway 16a are complementary; An end and the screw rodb base adapter plate 20 of regulating screw mandrel 21 are rigidly connected, screw rodb base adapter plate 20 between two bearing seat pressing plates 16, bearing seat 18 below, the other end of adjusting screw mandrel 21 passes the screw mandrel bearing that is installed on the screw mandrel shaft block 22 and stretches out.
One end of shaping axle construction 5 is installed on the panel of frame, the other end is installed on the backboard of frame, be installed on the panel structure as mentioned above, shaping axis mechanism 5 is installed in an end at backboard 17 places, be installed with cylinder installation opening bearing plate 19 on the backboard 17, bearing seat pressing plate 16 is fixedly mounted on this cylinder installation opening bearing plate 19.
The tension wheel 24 of stretching device is between two shaping axles 23, and tension band 25 interlocks and walks around the upper end of tension wheel 24 and the lower ends of shaping axle 23.
The upper strata driven shaft 1 of upper strata connecting gear is positioned at the feeder hopper place, and upper strata imput shaft 6 and upper strata driven shaft 1 are parallel and be positioned at the inner rear side of frame (orientation of frame is that preceding, discharging place is the back with charging place); Middle level driven shaft 8 is positioned at the frame rear end place, and middle level imput shaft 4 in parallel is positioned at the frame inner front side; Lower floor's imput shaft 9 is positioned at frame interior forward end place, and lower floor's driven shaft 10 in parallel is positioned at the discharge bucket place in the frame rear end outside.Upper strata imput shaft 6, middle level imput shaft 4, lower floor's imput shaft 9 are rotated around thereon belt synchronously by cover, lower floor's imput shaft 9 is connected with motor reducer 12 by belt, then motor reducer 12 drives lower floor's imput shaft 9, drive middle level imput shaft 4, upper strata imput shaft 6 again, make upper strata connecting gear, the synchronized operation in the same way of lower floor's connecting gear, middle level connecting gear and upper strata connecting gear, lower floor's connecting gear reverse sync operation.Arrow among Fig. 1 has been represented the service direction of material (packed food).
The head end top of middle level connecting gear is equipped with baffle plate 7, and the head end top of lower floor's connecting gear also is equipped with baffle plate 7.When the baffle plate 7 that above-mentioned two places are provided with can allow packed food transmit on load-transfer device, avoid it to detach load-transfer device 2 and drop in frame.
As shown in Figure 2, the top of frame is provided with observation window 14, so that the operator observes material by the process of shaping, is beneficial to timely adjustment.