CN203593405U - Rotation type automatic feed and discharge trolley - Google Patents

Rotation type automatic feed and discharge trolley Download PDF

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Publication number
CN203593405U
CN203593405U CN201320686195.0U CN201320686195U CN203593405U CN 203593405 U CN203593405 U CN 203593405U CN 201320686195 U CN201320686195 U CN 201320686195U CN 203593405 U CN203593405 U CN 203593405U
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China
Prior art keywords
docking
rotary
support slipper
automatic feeding
once
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Expired - Lifetime
Application number
CN201320686195.0U
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Chinese (zh)
Inventor
郑效东
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Shanghai Tofflon Science and Technology Co Ltd
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Shanghai Tofflon Science and Technology Co Ltd
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Priority to CN201320686195.0U priority Critical patent/CN203593405U/en
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Abstract

The utility model provides a rotation type automatic feed and discharge trolley. The rotation type automatic feed and discharge trolley comprises a track system. An electricity obtaining system is arranged on the bottom of the track system, a rotation system is arranged on the upper portion of the track system, a butt joint system is arranged above the rotation system, a propelling system is connected with the butt joint system and provided with a material seizing system, and an isolator is arranged above the butt joint system. A control system is connected with the track system, the electricity obtaining system, the rotation system, the butt joint system, the propelling system and the isolator. The rotation type automatic feed and discharge trolley overcomes the shortcomings in the prior art, achieves unmanned operation in a sterile room, guarantees sterility of products, is low in requirement for the arrangement of the sterile room, lowers the production cost and improves the production efficiency.

Description

A kind of rotary automatic feeding-discharging carriage
Technical field
The utility model relates to a kind of rotary automatic feeding-discharging carriage, belongs to electromechanical integration technology area.
Background technology
Freeze dryer is to utilize the produced machine for freeze-drying hydrous matter of lyophilisation principle design, by hydrous matter lower the temperature be frozen into solid-state, then under the condition of vacuum, make aqueous vapor directly from solid-state distillation out, the flaggy of novel freeze dryer is with contour material feeding function.
Fully automatic mobile input and output material is to aim at freeze dryer charging and discharging and the corollary equipment that designs, mainly comprises feed station, discharging station, automatic guided vehicle (AGV dolly).
There is lower column defects in existing freeze dryer input and output material:
1, export the half-blank of partly jumping a queue through bottle placer, adopt semi-automatic form to freeze dryer charging, operating personal need to be worn aseptic clothes, by isolation gloves reason bottle, cover frame, again by manually to S. A. transfer car(buggy) or the feeding of horizontal laminar flow car, transhipment, finally give again freeze dryer charging, like this labor intensity of operating staff greatly, at the bottom of production efficiency, and a large amount of manual interventions is difficult to guarantee the aseptic of product.
2, common portable automatic feed/discharge system, require freeze dryer and feed station, discharging station must be in the same side, what so just make that whole desinfection chamber does is very long, very large, it is very long that the trolley track of input and output material also needs to do, productive costs is very high, the power taking of also giving pre-buried, the dolly of track, serious challenge is brought in the location of track etc., and the lengthening of track causes the Efficiency Decreasing of whole piece system.
Utility model content
The technical problems to be solved in the utility model is to provide one can avoid artificial contamination, and desinfection chamber layout is compact flexibly, the automatic feeding-discharging carriage that production efficiency is higher.
In order to solve the problems of the technologies described above, the technical solution of the utility model is to provide a kind of rotary automatic feeding-discharging carriage, it is characterized in that: comprise rail system, electricity getting system is located at rail system bottom, rotary system is located at the top of rail system, the top of rotary system is provided with docking system, propulsion system connects docking system, propulsion system is provided with the material system of catching, isolator is located at docking system top, control system joining rails system, electricity getting system, rotary system, docking system, propulsion system and isolator.
Preferably, described rail system inside is provided with secondary rail support wheel and Electric Appliance Cabinet, and wireless telecommunications light-passing board, wireless telecommunications and laser ranging system are all connected with Electric Appliance Cabinet.
Preferably, described electricity getting system is spring contraction formula spool.
Preferably, described rotary system comprises fixed part and rotating part, and fixed part is located on the flange of described rail system, and fixed part is arc orbit and benchmark aluminium sheet; Rotating part is disk, and disk connects arc orbit slide block, and disk is provided with gear ring, gear ring and roller engagement, and servomotor connects roller.
Preferably, described docking system comprises the docking system basic platform of being located at described rotary system top, the secondary docking support slipper that once docks support slipper, secondary docking system of a docking system is all located on docking system basic platform by docking system track, a docking machine is set up in and once docks on support slipper, described isolator is located at and is once docked frame top, and described propulsion system is connected with secondary docking support slipper.
Preferably, described support slipper, the secondary docking support slipper that once docks is cylindrical roller slide block, once docks support slipper, secondary docking support slipper and synchronizes with a driven by servomotor respectively and be connected.
The rotary automatic feeding-discharging carriage that the utility model provides aims at freeze dryer automatic feed/discharge and supports the use, this dolly can automatically move between freeze dryer, Automatic feed station, self-emptying station, accurately location, automatic rotation docking, automatic material taking, self-emptying, has realized unmanned Full automatic feed and the discharging of freeze dryer.Rail system is the basis of complete machine, can make complete machine take the air line and move along the directions X of track, forms closed loop by laser ranging and driven by servomotor simultaneously, makes complete machine realize accurately location.Electricity getting system provides power supply for whole set equipment, and cable can automatic deploying and retracting simultaneously, can not affect the motion of complete machine.Rotary system is the engagement of roller and gear ring, realized transmission without oiling, reduced the risk of oil pollution, driven by servomotor and angular-motion transducer form closed loop, accurately control the orientation angle of rotation platform.No. one time docking system can drive isolator and platform together to freeze dryer motion, and while reducing input and output material, the gap of laminar flow, has reduced risk.Secondary docking system can be realized slitless connection by the platform of dolly and freeze dryer flaggy or input and output material platform, has improved the stability of bottle transhipment.Propulsion system effect is that the bottle of catching material system is shifted onto freeze-drying plate layer or discharging platform from trolley platform, and moves the bottle of catching material system to trolley platform from freeze-drying plate layer or feeding platform.Catching material system can be by the bottle frame of input and output material platform or freeze dryer flaggy to catching in material frame.Isolated system provides laminar flow protection for medicine transport process.Control system links together the action automatic order of each large system, realizes the automation of complete machine.
The device that the utility model provides has overcome the deficiencies in the prior art, has realized desinfection chamber interior unattended, provides higher assurance to the aseptic of product, and lower to the requirement of desinfection chamber layout, has reduced productive costs, has improved production efficiency.
Accompanying drawing explanation
Fig. 1 is rotary automatic feeding-discharging carriage and freeze-drier integral layout figure;
Fig. 2 is rotary feeding-discharging carriage constructional drawing;
Fig. 3 is that rotary feeding-discharging carriage docks schematic diagram with freeze dryer.
The specific embodiment
For the utility model is become apparent, hereby with a preferred embodiment, and coordinate accompanying drawing to be described in detail below.
Fig. 1 is rotary automatic feeding-discharging carriage and freeze-drier integral layout figure, comprises bottle placer 1, feed station 2, Cover-rolling machine 3, discharging station 4, rotary automatic feeding-discharging carriage 5, freeze dryer 6, main orbit 7, track termination Electric Appliance Cabinet 8 and secondary track 9.Feed station 2 is positioned over the downstream of bottle placer 1, have and carry and permutation function, by the cillin bottle automatic whole-column of partly jumping a queue to the reason bottle platform of feed station 2, discharging station 4 is positioned at the upstream of Cover-rolling machine 3, rotary automatic feeding-discharging carriage 5 is shifted the medicine after freeze-drying on 4 platforms of discharging station onto, and discharging station 4 can automatically be pushed into downstream by the medicine on platform and roll lid.Main orbit 7 is the linear positioning system of rotary automatic feeding-discharging carriage 5, rotary automatic feeding-discharging carriage 5 is under the driving of main orbit slide block, move along main orbit 7 rectilinear directions, main orbit slide block is that servomotor drives synchronous pulley to engage driving with the Timing Belt on main orbit, track termination Electric Appliance Cabinet 8 is placed on main orbit 7 terminations, wireless telecommunications and distance measurement equipment are housed, with wireless telecommunications and the distance measurement equipment correlation in the rail system 10 shown in Fig. 2, carry out communication, the secondary rail support wheel that secondary track 9 is rail system 10 provides support road surface.
Fig. 2 is rotary automatic feeding-discharging carriage constructional drawing, rotary automatic feeding-discharging carriage comprises rail system 10, it is the basis of car load, be connected with flexible hinge with the slide block of main orbit 7, main orbit 7 provides power and guiding can to rail system 10 like this, again can be not stuck because of the walk fluctuating on road surface of rail system, form closed loop by laser ranging and driven by servomotor simultaneously, make complete machine realize accurately location.The devices such as secondary rail support wheel, Electric Appliance Cabinet, wireless telecommunications light-passing board 21, wireless telecommunications and laser ranging system are also equipped with in rail system 10 inside.
Electricity getting system 11 is spring contraction formula spool, is arranged on rail system 10 bottoms, and for whole set equipment provides power supply, the automatic deploying and retracting of cable meeting simultaneously, can not affect the motion of complete machine.Rotary system 12 is arranged on the top of rail system 10, fixed part is arc orbit and benchmark aluminium sheet, be arranged on the flange of rail system 10, the disk that rotating part connects for arc orbit slide block, is equipped with gear ring on disk, power drives roller and gear ring engagement to provide by servomotor, roller and engaging of gear ring realized transmission without oiling, reduced the risk of oil pollution, driven by servomotor and angular-motion transducer form closed loop, accurately control the orientation angle of rotating circular disk.
The basic platform of docking system is equipped with in the top of rotary system 12, and docking system track 13 is arranged on the basic platform of docking system, is supporting the slide block of docking system and secondary docking system.Once dock support slipper 14 for cylindrical roller slide block, have high-mechanic, self-lubricating, non-maintaining premium properties, this slide block is synchronizeed with driven by servomotor and is connected, and provides power by servomotor, stable, accurate positioning.Once dock frame 15 and be arranged on and once dock on support slipper 14, can drive isolator 20 together to freeze dryer motion, while reducing input and output material, the gap of laminar flow, has reduced risk.The Timing Belt that secondary docking drives for another set of servomotor docks support slipper 16 with secondary and is connected, and the connecting panel of propulsion system 17 is also connected with secondary docking support slipper 16, and secondary docking system just can be released propulsion system 17 to dock forward like this.Secondary docking system can be realized slitless connection by the platform of dolly and freeze dryer flaggy or input and output material platform, has improved the stability of bottle transhipment.
Propulsion system 17, for servomotor drives synchronous belt type driver train, is fixed on the docking platform of this system, can will catch material system 18 entirety and release docking platform.Catch material system 18 and have feeding function, push it to after the platform of material in propulsion system 17, its turnover panel by self is turned down, and feed collet, catching in material frame, then is moved to by propulsion system 17 on the docking platform of propulsion system 17, transports.The guidance panel of control system 19 is Siemens's touch-screen, on screen, be provided with a rational man machine operation interface, touch-screen is connected with the Siemens PLC C in rail system 10 Electric Appliance Cabinets, the PLC program of writing by operation, by linking together of the action automatic order of each large system, realize the automatic operation of complete machine.Isolator 20 provides laminar flow protection for medicine transport process.
In conjunction with Fig. 1 and Fig. 3, when charging, the cillin bottle of partly jumping a queue that bottle placer 1 spues, through delivery system and the aligning system of feed station 2, by the cillin bottle automatic whole-column of partly jumping a queue to the reason bottle platform of feed station 2, rotary automatic feeding-discharging carriage 5 is before the driving of main orbit 7 comes downwards to feed station 2 reason bottle platforms, accurately location, rotary automatic feeding-discharging carriage 5 is in the process of walking, rotary system 12 is simultaneously also in rotation, guarantee that rotary automatic feeding-discharging carriage 5 interfaces are facing to the feeding platform of wanting feeding, locate a rear docking system job, once dock frame 15 pushes ahead together with isolator 20, in the time that approaching zero distance, isolator 20 outer rim and feed station 2 outer rim stop, then secondary docking system work, secondary docking support slipper 16 drives the docking platform of propulsion system 17 through isolator 20, before being pushed into feed station reason bottle platform 2, carry out slitless connection, after having docked, propulsion system 17 will be caught material system 18 and be shifted onto on feed station reason bottle platform 2, when partly jumping a queue after cillin bottle of the full flaggy of reason on feed station reason bottle platform 2, catching the turnover panel of material system 18 turns down, the cillin bottle of partly jumping a queue is clipped in catches in material frame, propulsion system 17 is regained, the cillin bottle of partly jumping a queue is moved on the docking platform of propulsion system 17, secondary docking system, No. one time docking system is also regained, then rotary automatic feeding-discharging carriage 5 walkings Rotate 180 ° are located in front of the door to freeze dryer 6, locate a rear docking system job, once dock frame 15 pushes ahead together with isolator 20, in the time that approaching zero distance, isolator 20 outer rim and freeze dryer trim board 22 stop, then secondary docking system work, before driving the docking platform of propulsion system 17 to be pushed into freeze dryer flaggy 23, secondary docking support slipper 16 carries out slitless connection, after having docked, propulsion system 17 is shifted the cillin bottle of partly jumping a queue of catching in material system 18 on freeze dryer flaggy 23 onto, catching the turnover panel of material system 18 digs, propulsion system 17 is regained, catching material system 18 turnover panels just returns from the head of the cillin bottle of partly jumping a queue, secondary docking system, No. one time docking system is also regained, then next piece freeze dryer flaggy 23 automatic lifting is to waiting to position, complete a charging, repeatedly like this, until enter complete freeze dryer charging.
When discharging, rotary automatic feeding-discharging carriage 5 is walked and is rotated to freeze dryer 6 and locates in front of the door, locate a rear docking system job, once dock frame 15 pushes ahead together with isolator 20, in the time that approaching zero distance, isolator 20 outer rim and freeze dryer trim board 22 stop, then secondary docking system work, before driving the docking platform of propulsion system 17 to be pushed into freeze dryer flaggy 23, secondary docking support slipper 16 carries out slitless connection, after having docked, propulsion system 17 will be caught material system 18 and be shifted onto on freeze dryer flaggy 23, catching the turnover panel of material system 18 turns down, cillin bottle after freeze-drying is clipped in and is caught in material frame, propulsion system 17 is regained, cillin bottle after freeze-drying is moved on the docking platform of propulsion system 17, then secondary docking system, No. one time docking system is also regained, rotary automatic feeding-discharging carriage 5 walkings half-twist are to 4 prelocalizations of discharging station, locate a rear docking system job, once dock frame 15 pushes ahead together with isolator 20, in the time that approaching zero distance, isolator 20 outer rim and discharging station 4 outer rim stop, then secondary docking system work, secondary docking support slipper 16 drives the docking platform of propulsion system 17 through isolator 20, before being pushed into discharging station 4 platforms, carry out slitless connection, after having docked, propulsion system 17 is shifted the cillin bottle after the freeze-drying of catching in material system 18 on 4 platforms of discharging station onto, catching the turnover panel of material system 18 digs, propulsion system 17 is regained, catch material system 18 turnover panels just the cillin bottle from freeze-drying head return, secondary docking, once docking is regained, before being delivered to Cover-rolling machine 3 by discharging station 4, the cillin bottle after freeze-drying rolls lid, repeat the discharging that above step completes whole freeze dryer.

Claims (6)

1. a rotary automatic feeding-discharging carriage, it is characterized in that: comprise rail system (10), electricity getting system (11) is located at rail system (10) bottom, rotary system (12) is located at the top of rail system (10), the top of rotary system (12) is provided with docking system, propulsion system (17) connects docking system, propulsion system (17) is provided with the material system (18) of catching, isolator (20) is located at docking system top, control system (19) joining rails system (10), electricity getting system (11), rotary system (12), docking system, propulsion system (17) and isolator (20).
2. the rotary automatic feeding-discharging carriage of one as claimed in claim 1, it is characterized in that: described rail system (10) inside is provided with secondary rail support wheel and Electric Appliance Cabinet, and wireless telecommunications light-passing board (21), wireless telecommunications and laser ranging system are all connected with Electric Appliance Cabinet.
3. the rotary automatic feeding-discharging carriage of one as claimed in claim 1, is characterized in that: described electricity getting system (11) is spring contraction formula spool.
4. the rotary automatic feeding-discharging carriage of one as claimed in claim 1, it is characterized in that: described rotary system (12) comprises fixed part and rotating part, fixed part is located on the flange of described rail system (10), and fixed part is arc orbit and benchmark aluminium sheet; Rotating part is disk, and disk connects arc orbit slide block, and disk is provided with gear ring, gear ring and roller engagement, and servomotor connects roller.
5. the rotary automatic feeding-discharging carriage of one as claimed in claim 1, it is characterized in that: described docking system comprises the docking system basic platform of being located at described rotary system (12) top, the once docking support slipper (14) of a docking system, the secondary docking support slipper (16) of secondary docking system is all located on docking system basic platform by docking system track (13), once docking frame (15) is located at and once docks on support slipper (14), described isolator (20) is located at and is once docked frame (15) top, described propulsion system (17) is connected with secondary docking support slipper (16).
6. the rotary automatic feeding-discharging carriage of one as claimed in claim 5, it is characterized in that: described support slipper (14), the secondary docking support slipper (16) that once docks is cylindrical roller slide block, once dock support slipper (14), secondary docking support slipper (16) and synchronize with a driven by servomotor respectively and be connected.
CN201320686195.0U 2013-11-01 2013-11-01 Rotation type automatic feed and discharge trolley Expired - Lifetime CN203593405U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104891123A (en) * 2015-05-28 2015-09-09 上海千山远东制药机械有限公司 Two-way feeding and discharging rail type automatic transfer car
CN105759821A (en) * 2016-04-12 2016-07-13 深圳市正阳精密装备有限公司 Wheel type transport robot control system and method for automatic production workshop
CN110006221A (en) * 2019-04-12 2019-07-12 楚天科技股份有限公司 Bulk pharmaceutical chemicals automatic discharge apparatus and its control method with isolator
CN113428595A (en) * 2021-07-30 2021-09-24 山东新华医疗器械股份有限公司 Transfer area and sterile trolley transfer device thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104891123A (en) * 2015-05-28 2015-09-09 上海千山远东制药机械有限公司 Two-way feeding and discharging rail type automatic transfer car
CN105759821A (en) * 2016-04-12 2016-07-13 深圳市正阳精密装备有限公司 Wheel type transport robot control system and method for automatic production workshop
CN110006221A (en) * 2019-04-12 2019-07-12 楚天科技股份有限公司 Bulk pharmaceutical chemicals automatic discharge apparatus and its control method with isolator
CN113428595A (en) * 2021-07-30 2021-09-24 山东新华医疗器械股份有限公司 Transfer area and sterile trolley transfer device thereof
CN113428595B (en) * 2021-07-30 2023-05-09 山东新华医疗器械股份有限公司 Transfer area and sterile trolley transfer device thereof

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Granted publication date: 20140514

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