CN203579195U - Full-automatic photovoltaic frame production line - Google Patents
Full-automatic photovoltaic frame production line Download PDFInfo
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- CN203579195U CN203579195U CN201320283156.6U CN201320283156U CN203579195U CN 203579195 U CN203579195 U CN 203579195U CN 201320283156 U CN201320283156 U CN 201320283156U CN 203579195 U CN203579195 U CN 203579195U
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Abstract
The utility model relates to a full-automatic photovoltaic frame production line. The full-automatic photovoltaic frame production line comprises a material loading frame, a sawing machine and an expansion conveying line, wherein a material conveying mechanism is disposed at the right side of the material loading frame and is mounted above the left end of the sawing machine through a support, a sawing machine outputting line is mounted above the right end of the sawing machine, the left end of the expansion conveying line is connected with the saving machine outputting line, the right end of the expansion conveying line is connected with stepping conveying line, turnover mechanisms are disposed on the stepping conveying line, a punching machine is connected onto the turnover mechanisms, and the right end of the punching machine is connected with a finished product conveying line. The beneficial effects of the full-automatic photovoltaic frame production line are that the whole process, apart from material manual loading, is controlled by programs in a PLC and is carried out automatically, and one product can be produced every 5 to 10 seconds, such that the efficiency is raised and the labor is saved; the production line is low in noise, removed in dust, few in waste material, high in yield, capable of greatly saving materials, small in occupied space, environment-friendly and energy-saving; and all the key components are machine and manufactured in a high-precision manner, so high-precision of the products is determined, and yield of the products is raised.
Description
Technical field
The utility model relates to a kind of full-automatic photovoltaic frame production line.
Background technology
Existing photovoltaic frame manufacturing machine mostly is unit form, from being worked into finished product, needs plurality of devices to carry out processing and manufacturing.This working method inefficiency, at the bottom of yield rate, and lavish labor on, complex operation, through repeatedly turnover could finished product, therefore need a kind of photovoltaic frame automatic assembly line with greater efficiency.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic photovoltaic frame production line, to overcome currently available technology above shortcomings.
The purpose of this utility model is to be achieved through the following technical solutions:
A kind of full-automatic photovoltaic frame production line, comprise stock shelf, sawing machine and flexible pipeline, stock shelf right side is provided with feed mechanism, feed mechanism is arranged on the top of sawing machine left end by support, the top of sawing machine right-hand member is provided with sawing machine output line, and described flexible pipeline left end is connected with sawing machine output line, flexible pipeline right-hand member is connected with stepping pipeline, stepping pipeline is provided with switching mechanism, is connected with punch press on switching mechanism, and punch press right-hand member is connected with finished product pipeline; Described stock shelf comprises synchronous transport frame, the rear side of synchronous transport frame is provided with Timing Belt one, the middle part of Timing Belt one is provided with material loading lifting assembly, the right side of Timing Belt one is provided with material folding positioning component, described Timing Belt one is connected with power transmission shaft, described power transmission shaft is connected with reducing motor by Timing Belt two, and described reducing motor is arranged on synchronous transport frame; Described material folding positioning component comprises clamping cylinder and telescopic cylinder.Described feed mechanism comprises cross beam frame, is provided with successively from left to right material fetching mechanism one, unloading device and material fetching mechanism two on described cross beam frame; Described sawing machine comprises base, and base is provided with saw disc case and binder cylinder.Described punch press comprises mould and pusher cylinder.
Further, described material fetching mechanism one, material fetching mechanism two and unloading device are all connected with servomotor by Timing Belt three; Described material fetching mechanism one, material fetching mechanism two and unloading device are all slidably connected with cross beam frame.
Further, described stock shelf, feed mechanism and sawing machine are provided with protective cover.
Further, described stepping pipeline comprises supporting seat, and Timing Belt pipeline and roller shelves are installed on supporting seat, and Timing Belt pipeline is connected with stepper motor one by Timing Belt four.
Further, described switching mechanism comprises that, by 180 ° of upset assemblies and 90 ° of upset assemblies, described 180 ° of upset assemblies comprise 108 ° of turnover discs, and 108 ° of turnover discs are provided with one, 108 ° of turnover disc of material folding cylinder and are connected with stepper motor two by Timing Belt five; Described 90 ° of upset assemblies comprise 90 ° of turnover discs, and 90 ° of turnover discs are provided with two, 90 ° of turnover discs of material folding cylinder and are connected with stepper motor three by reducing motor.
The beneficial effects of the utility model are:
1, the utility model is full-automatic photovoltaic frame production line, and except artificial loading, all processes is all that programme-control in PLC is carried out automatically, can produce one at 5 ~ 10 seconds, when raising the efficiency, saves manpower;
2, low, the debris removal dirt of the utility model noise, waste material is few, yield rate is high, can greatly save material, meanwhile, environmental protection and energy saving occupy little space;
3, all outsourcing pieces of the utility model adopt the top product of import, and each critical component is high accuracy processing and manufacturing, determines the high accuracy of product, improve the qualification rate of product;
4, the utility model is equipped with photodetector system, and chance problem is shut down, and is provided with the anxious off-position in many places simultaneously and puts, and protective cover is equipped with in sawing machine outside, has very high safety and reliability;
5, the utility model adopts single Raw material processing mode, when greatly improving the precision of product processing and yield rate, realizes the processing of automatic production line formula, has efficient automation performance.。
Accompanying drawing explanation
With reference to the accompanying drawings the utility model is described in further detail below.
Fig. 1 is the front view of a kind of full-automatic photovoltaic frame production line described in the utility model embodiment;
Fig. 2 is the top view of a kind of full-automatic photovoltaic frame production line described in the utility model embodiment;
Fig. 3 is the side view of a kind of full-automatic photovoltaic frame production line described in the utility model embodiment.
In figure:
1, stock shelf; 101, synchronous transport frame; 102, power transmission shaft; 103, material folding positioning component; 104, material loading lifting assembly; 105, reducing motor one; 106, Timing Belt one; 107, Timing Belt two; 2, feed mechanism; 201, cross beam frame; 202, material fetching mechanism one; 203, material fetching mechanism two; 204, unloading device; 205, support; 206, Timing Belt three; 207, servomotor; 3, sawing machine; 301, base; 302, saw disc case; 303, binder cylinder; 4, sawing machine output line; 5, flexible pipeline; 6, stepping pipeline; 601, supporting seat; 602, Timing Belt pipeline; 603, roller shelves; 604, stepper motor one; 605, Timing Belt four; 7, switching mechanism; 701,180 ° of upset assemblies; 702,90 ° of upset assemblies; 703,108 ° of turnover discs; 704, material folding cylinder one; 705, stepper motor two; 706, Timing Belt five; 707,90 ° of turnover discs; 708, material folding cylinder two; 709, reducing motor two; 710, stepper motor three; 8, punch press; 801, mould; 802, pusher cylinder; 9, finished product pipeline; 10, clamping cylinder; 11, telescopic cylinder.
The specific embodiment
As Figure 1-3, a kind of full-automatic photovoltaic frame production line described in the utility model embodiment, comprise stock shelf 1, sawing machine 3 and flexible pipeline 5, stock shelf 1 right side is provided with feed mechanism 2, feed mechanism 2 is arranged on the top of sawing machine 3 left ends by support 205, the top of sawing machine 3 right-hand members is provided with sawing machine output line 4, described flexible pipeline 5 left ends are connected with sawing machine output line 4, flexible pipeline 5 right-hand members are connected with stepping pipeline 6, stepping pipeline 6 is provided with switching mechanism 7, on switching mechanism 7, be connected with punch press 8, punch press 8 right-hand members are connected with finished product pipeline 9; Described stock shelf 1 comprises synchronous transport frame 101, and the rear side of synchronous transport frame 101 is provided with Timing Belt 1, and the middle part of Timing Belt 1 is provided with material loading lifting assembly 104, and the right side of Timing Belt 1 is provided with material folding positioning component 103; Described feed mechanism 2 comprises cross beam frame 201, is provided with successively from left to right material fetching mechanism 1, unloading device 204 and material fetching mechanism 2 203 on described cross beam frame 201; Described sawing machine 3 comprises base 301, and base 301 is provided with saw disc case 302 and binder cylinder 303.Described Timing Belt 1 is connected with power transmission shaft 102, and power transmission shaft 102 is connected with reducing motor 1 by Timing Belt 2 107, and reducing motor 1 is arranged on Timing Belt carriage 101.Described material folding positioning component 103 comprises clamping cylinder 10 and telescopic cylinder 11.Described material fetching mechanism 1, material fetching mechanism 2 203 and unloading device 204 are all connected with servomotor 207 by Timing Belt 3 206.Described material fetching mechanism 1, material fetching mechanism 2 203 and unloading device 204 are all slidably connected with cross beam frame 201.Described stock shelf 1, feed mechanism 2 and sawing machine 3 are provided with protective cover.
Described stepping pipeline 6 comprises supporting seat 601, and Timing Belt pipeline 602 and roller shelves 603 are installed on supporting seat 601, and Timing Belt pipeline 602 is connected with stepper motor 1 by Timing Belt 4 605.Described switching mechanism 7 comprises by 180 ° of upset assemblies 701 and 90 ° of upset assemblies 702, described 180 ° of upset assemblies 701 comprise 108 ° of turnover discs 703,108 ° of turnover discs 703 are provided with one 704,108 ° of turnover discs 703 of material folding cylinder and are connected with stepper motor 2 705 by Timing Belt 5 706; Described 90 ° of upset assemblies 702 comprise that 707,90 ° of turnover discs 707 of 90 ° of turnover discs are provided with 2 708,90 ° of turnover discs 707 of material folding cylinder and are connected with stepper motor 3 710 by reducing motor 2 709.Described punch press 8 comprises mould 801 and pusher cylinder 802.
During concrete use, raw material are put on the Timing Belt carriage 101 of stock shelf 1, reducing motor 1 drives power transmission shaft 102 to rotate by Timing Belt 1, power transmission shaft 102 drives Timing Belt 2 107 feeding forward, when expecting, reach assigned address, Timing Belt 2 107 stops carrying, telescopic cylinder 11 in material folding positioning component 103 stretches out, clamping cylinder 10 clamps raw material, servomotor 207 drives material fetching mechanism 1 to move to feed mechanism 2 left end feeding positions by Timing Belt 3 206, the telescopic cylinder 206 of material fetching mechanism 1 stretches out, clamping cylinder 207 clamps raw material, then clamping cylinder 10 unclamps, telescopic cylinder 11 shrinks, material is mentioned, at telescopic cylinder 11, shrink simultaneously, material loading lifting assembly 104 rises, raw material are supported.Servomotor 207 drives material fetching mechanism 1 feeding forward by Timing Belt 3 206, arrival assigned address is out of service, telescopic cylinder 11 stretches out material loading lifting assembly 104 and synchronously falls, raw material is placed on saw disc case 302, then clamping cylinder 10 unclamps, telescopic cylinder 11 shrinks, binder cylinder 303 is pushed down raw material, clamping cylinder 10 is clamped raw material, saw disc case 302 starts saw material, sawing rear binder cylinder 303 unclamps, the telescopic cylinder 11 of unloading device 204 stretches out, clamping cylinder 10 is clamped semi-finished product material, then telescopic cylinder 11 shrinks, servomotor 207 drives unloading device 204 that material is transferred out by Timing Belt 3 206, simultaneously, material fetching mechanism 2 203 repeats the feeding process of material fetching mechanism 1, alternately feeding.Unloading device 204 is transported to semi-finished product material on sawing machine output line 4, by sawing machine output line 4 and flexible pipeline 5, semi-finished product material is transported on stepping pipeline 6, semi-finished product material arrives after the roller shelves 603 of stepping pipeline 6, by stepper motor 1, by Timing Belt 4 605, semi-finished product material is transported on Timing Belt pipeline 602, and continue transported on 108 ° of turnover discs 703, stop carrying, then material folding cylinder 1 clamps semi-finished product material, by stepper motor 2 705, by Timing Belt 5 706, drive 180 ° of 108 ° of turnover discs, 703 upsets that semi-finished product material is turned on 90 ° of turnover discs 707, then material folding cylinder 2 708 clamps, material folding cylinder 1 unclamps, 90 ° of upset assemblies 702 overturn 90 °, material folding cylinder 2 708 is transported to semi-finished product material in mould 801, material folding cylinder 2 708 unclamps, 8 pairs of semi-finished product materials of punch press carry out punching, having rushed rear pusher cylinder 802 shifts finished product material on finished product pipeline 9 onto, by finished product pipeline 9, finished product material is transferred out, process described above is continuous circulation process, the utility model need to carry out manually material loading during except material loading and get all processes finished product material is all that programme-control in PLC is carried out automatically.
The utility model is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present utility model; no matter but do any variation in its shape or structure; every have identical with a application or akin technical scheme, within all dropping on protection domain of the present utility model.
Claims (9)
1. a full-automatic photovoltaic frame production line, comprise stock shelf (1), sawing machine (3) and flexible pipeline (5), it is characterized in that: stock shelf (1) right side is provided with feed mechanism (2), feed mechanism (2) is arranged on the top of sawing machine (3) left end by support (205), the top of sawing machine (3) right-hand member is provided with sawing machine output line (4), described flexible pipeline (5) left end is connected with sawing machine output line (4), flexible pipeline (5) right-hand member is connected with stepping pipeline (6), stepping pipeline (6) is provided with switching mechanism (7), on switching mechanism (7), be connected with punch press (8), punch press (8) right-hand member is connected with finished product pipeline (9), described stock shelf (1) comprises synchronous transport frame (101), the rear side of synchronous transport frame (101) is provided with Timing Belt one (106), the middle part of Timing Belt one (106) is provided with material loading lifting assembly (104), and the right side of Timing Belt one (106) is provided with material folding positioning component (103), described feed mechanism (2) comprises cross beam frame (201), is provided with successively from left to right material fetching mechanism one (202), unloading device (204) and material fetching mechanism two (203) on described cross beam frame (201), described sawing machine (3) comprises base (301), and base (301) is provided with saw disc case (302) and binder cylinder (303).
2. full-automatic photovoltaic frame production line according to claim 1, it is characterized in that: described Timing Belt one (106) is connected with power transmission shaft (102), power transmission shaft (102) is connected with reducing motor one (105) by Timing Belt two (107), and reducing motor one (105) is arranged on Timing Belt carriage (101).
3. full-automatic photovoltaic frame production line according to claim 2, is characterized in that: described material folding positioning component (103) comprises clamping cylinder (10) and telescopic cylinder (11).
4. full-automatic photovoltaic frame production line according to claim 3, is characterized in that: described material fetching mechanism one (202), material fetching mechanism two (203) and unloading device (204) are all connected with servomotor (207) by Timing Belt three (206).
5. full-automatic photovoltaic frame production line according to claim 4, is characterized in that: described material fetching mechanism one (202), material fetching mechanism two (203) and unloading device (204) are all slidably connected with cross beam frame (201).
6. full-automatic photovoltaic frame production line according to claim 5, is characterized in that: described stock shelf (1), feed mechanism (2) and sawing machine (3) are provided with protective cover.
7. full-automatic photovoltaic frame production line according to claim 6, it is characterized in that: described stepping pipeline (6) comprises supporting seat (601), Timing Belt pipeline (602) and roller shelves (603) are installed on supporting seat (601), and Timing Belt pipeline (602) is connected with stepper motor one (604) by Timing Belt four (605).
8. full-automatic photovoltaic frame production line according to claim 7, it is characterized in that: described switching mechanism (7) comprises by 180 ° of upset assemblies (701) and 90 ° of upset assemblies (702), described 180 ° of upset assemblies (701) comprise 108 ° of turnover discs (703), 108 ° of turnover discs (703) are provided with material folding cylinder one (704), and 108 ° of turnover discs (703) are connected with stepper motor two (705) by Timing Belt five (706); Described 90 ° of upset assemblies (702) comprise 90 ° of turnover discs (707), and 90 ° of turnover discs (707) are provided with material folding cylinder two (708), and 90 ° of turnover discs (707) are connected with stepper motor three (710) by reducing motor two (709).
9. full-automatic photovoltaic frame production line according to claim 8, is characterized in that: described punch press (8) comprises mould (801) and pusher cylinder (802).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320283156.6U CN203579195U (en) | 2013-05-22 | 2013-05-22 | Full-automatic photovoltaic frame production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320283156.6U CN203579195U (en) | 2013-05-22 | 2013-05-22 | Full-automatic photovoltaic frame production line |
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| CN203579195U true CN203579195U (en) | 2014-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320283156.6U Expired - Lifetime CN203579195U (en) | 2013-05-22 | 2013-05-22 | Full-automatic photovoltaic frame production line |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924091A (en) * | 2015-06-04 | 2015-09-23 | 山东金博利达精密机械有限公司 | Flexible automatic machining unit of photovoltaic module aluminum frame |
| CN105215690A (en) * | 2015-10-20 | 2016-01-06 | 深圳市泓意宝自动化设备有限公司 | A kind of full automatic solar frame production robot |
| CN105268804A (en) * | 2015-10-27 | 2016-01-27 | 嘉兴市海创通用设备有限公司 | Multi-station integrated processing apparatus for photovoltaic frame |
| CN106140996A (en) * | 2016-08-08 | 2016-11-23 | 卓弢机器人盐城有限公司 | A kind of solar energy frame automatization processing line |
| CN106697921A (en) * | 2017-01-09 | 2017-05-24 | 深圳市泓意宝自动化设备有限公司 | Automatic feeding machine for solar frame production robot |
| CN107443150A (en) * | 2017-09-26 | 2017-12-08 | 江苏中企瑞驰工业机器人自动化有限公司 | Sectional material for photovoltaic-assemblframe frame cutting equipment |
| CN108249119A (en) * | 2017-12-21 | 2018-07-06 | 江苏森蓝智能系统有限公司 | A kind of copper bar automation plane warehouse and copper bar integrated production line |
| CN109926810A (en) * | 2019-03-29 | 2019-06-25 | 北京奥普科星技术有限公司 | A kind of photovoltaic short frame squeezes corner brace mechanism automatically |
| CN109954679A (en) * | 2019-03-18 | 2019-07-02 | 北京奥普科星技术有限公司 | A kind of photovoltaic aluminium frame processing automatic detection device |
| CN113524460A (en) * | 2021-08-02 | 2021-10-22 | 马维军 | Prefabricated part finished product punching equipment for constructional engineering |
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2013
- 2013-05-22 CN CN201320283156.6U patent/CN203579195U/en not_active Expired - Lifetime
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924091A (en) * | 2015-06-04 | 2015-09-23 | 山东金博利达精密机械有限公司 | Flexible automatic machining unit of photovoltaic module aluminum frame |
| CN105215690A (en) * | 2015-10-20 | 2016-01-06 | 深圳市泓意宝自动化设备有限公司 | A kind of full automatic solar frame production robot |
| CN105268804A (en) * | 2015-10-27 | 2016-01-27 | 嘉兴市海创通用设备有限公司 | Multi-station integrated processing apparatus for photovoltaic frame |
| CN105268804B (en) * | 2015-10-27 | 2017-05-31 | 嘉兴市海创通用设备有限公司 | The Multi-station integral process equipment of photovoltaic frame |
| CN106140996B (en) * | 2016-08-08 | 2018-03-27 | 卓弢机器人盐城有限公司 | A kind of solar energy frame automates processing line |
| CN106140996A (en) * | 2016-08-08 | 2016-11-23 | 卓弢机器人盐城有限公司 | A kind of solar energy frame automatization processing line |
| CN106697921A (en) * | 2017-01-09 | 2017-05-24 | 深圳市泓意宝自动化设备有限公司 | Automatic feeding machine for solar frame production robot |
| CN107443150A (en) * | 2017-09-26 | 2017-12-08 | 江苏中企瑞驰工业机器人自动化有限公司 | Sectional material for photovoltaic-assemblframe frame cutting equipment |
| CN108249119A (en) * | 2017-12-21 | 2018-07-06 | 江苏森蓝智能系统有限公司 | A kind of copper bar automation plane warehouse and copper bar integrated production line |
| CN108249119B (en) * | 2017-12-21 | 2023-11-10 | 江苏森蓝智能系统有限公司 | Copper bar automation plane warehouse and copper bar integrated production line |
| CN109954679A (en) * | 2019-03-18 | 2019-07-02 | 北京奥普科星技术有限公司 | A kind of photovoltaic aluminium frame processing automatic detection device |
| CN109954679B (en) * | 2019-03-18 | 2023-11-03 | 北京奥普科星技术有限公司 | Automatic detection device for photovoltaic aluminum frame processing |
| CN109926810A (en) * | 2019-03-29 | 2019-06-25 | 北京奥普科星技术有限公司 | A kind of photovoltaic short frame squeezes corner brace mechanism automatically |
| CN109926810B (en) * | 2019-03-29 | 2023-11-03 | 北京奥普科星技术有限公司 | Automatic extrusion angle sign indicating number mechanism of photovoltaic short frame |
| CN113524460A (en) * | 2021-08-02 | 2021-10-22 | 马维军 | Prefabricated part finished product punching equipment for constructional engineering |
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Granted publication date: 20140507 |
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